The present invention relates to a cigarette filter assembly machine.
More specifically, the present invention relates to a cigarette filter assembly machine of the type comprising a rolling unit rotating about a first axis and interposed between a feed drum for supplying a succession of groups equally spaced with a first spacing and each defined by component elements of a relative double filter-tipped cigarette, and an output drum for receiving a succession of double cigarettes equally spaced with a second spacing; the rolling unit comprising a number of suction rollers mounted to rotate about respective second axes parallel to the first axis and equally spaced about the first axis; actuating means for rotating each suction roller about the relative second axis; and a number of semicylindrical cavities, each of which faces outwards, is coaxial with a relative second axis, and defines a relative rolling channel about a relative suction roller.
Known machines of the above type, one of which is described for example in U.S. Pat No. 4,848,371, were substantially designed for the sole purpose of making rolling speed—i.e. the speed at which said groups are rotated about their axes during the rolling operation—at least partly independent of the rotation speed of the rolling unit about said first axis, and so enabling filter-tipped cigarettes to be produced at output rates which would be impossible if the two speeds were directly interdependent.
Though capable, for a given output rate, of performing the rolling operation at fairly slow speed, known machines of the above type have several drawbacks, mainly due to the suction rollers being activated by a single epicyclic gear train, in which a drive member (sun gear, carrier or ring gear) is powered directly by a drive shaft of the rolling unit, and the planet gears are connected angularly to the suction rollers. In other words, as opposed to being independent, the rolling speed and the rotation speed of the rolling unit of known machines of the above type are actually related by a given reduction ratio, and, above all, if the rotation speed of the rolling unit is constant, the same also applies to the suction rollers.
As a result, known machines of the above type are fairly “rigid” as regards sizing of the rolling unit, location of the rolling unit with respect to the feed and output drums, and selection of the rotation speeds of the rolling unit and suction rollers. Moreover, in known machines of the above type, the spacing of the groups supplied to the rolling unit, which is normally equal to the width of the connecting bands used to form the double cigarettes, is always equal to the spacing of the double cigarettes supplied to the output drum, and rolling initiation speed—i.e. the speed at which each group is fed into the relative rolling channel—cannot be adjusted.
It is an object of the present invention to provide a cigarette filter assembly machine of the above type, designed to eliminate the aforementioned drawbacks.
According to the present invention, there is provided a cigarette filter assembly machine comprising a rolling unit rotating about a first axis and interposed between a feed drum for supplying a succession of groups equally spaced with a first spacing and each defined by component elements of a relative double filter-tipped cigarette, and an output drum for receiving a succession of double cigarettes equally spaced with a second spacing; the rolling unit comprising a number of suction rollers mounted to rotate about respective second axes parallel to the first axis and equally spaced about the first axis; actuating means for rotating each suction roller about the relative second axis; and a number of semicylindrical cavities, each of which faces outwards, is coaxial with a relative second axis, and defines a relative rolling channel about a relative suction roller; the machine being characterized in that said actuating means comprise a number of independent reversible drive units, each connected to a respective said suction roller to rotate the suction roller about the relative said second axis at a speed varying according to a given law.
In a preferred embodiment of the machine defined above, said rolling unit comprises a rolling drum and a guide drum coaxial with each other and with said first axis; and first connecting means interposed between said guide drum and said rolling drum to connect the guide drum and the rolling drum to each other in angularly-fixed, axially-sliding manner; said suction rollers being supported by said rolling drum, and said guide drum carrying said cavities externally.
Each said drive unit preferably comprises a relative “brushless” motor having an output connected to a relative said suction roller, and preferably supported by said rolling drum.
Alternatively, each said drive unit comprises a relative sector gear which oscillates, according to a given law and preferably under control of a fixed cam, about a respective third axis parallel to a relative said second axis; and a pinion coaxial with said second axis, connected angularly to the relative said suction roller, and meshing with said sector gear.
A number of non-limiting embodiments of the present invention will be described by way of example with reference to the accompanying drawings, in which:
With reference to
Feed drum 3 is fitted to a fixed frame 13 (
As shown in
As shown more clearly in
A tubular drive shaft 30, coaxial with axis 20, is fitted for rotation through tubular body 19, and has a first end projecting inside frame 13 and fitted with a gear 31 connected in known manner (not shown) to a motor (not shown) of filter assembly machine 1, and a second end projecting outwards of the free end of tubular body 19 and fitted with an annular cap 32 having an outer flange 33.
In addition to guide drum 21, rolling unit 8 also comprises a drum 34—hereinafter referred to as a “rolling drum”—coaxial with axis 20 and in front of guide drum 21.
Rolling drum 34 comprises a cup-shaped body 35 located in front of guide drum 21 and in turn comprising a substantially cylindrical lateral wall 36 coaxial with axis 20 and closed, at the rear facing guide drum 21, by an annular end wall 37 facing flange 33, and, at the front, by a flat circular cover 38. A tubular shaft 39, coaxial with axis 20, extends through a central hole in end wall 37, and engages in rotary and axially-sliding manner a central hole of drive shaft 30, by which it is supported radially via the interposition of sliding bearings 40. A transmission pin 41, parallel to axis 20, projects rearwards from end wall 37, and, in normal working conditions, engages in axially-sliding manner a radial cavity 42, formed along the periphery of flange 33, to angularly connect drive shaft 30 and rolling drum 34. A transmission and guide pin 43 also projects rearwards from end wall 37, and engages in sliding manner a relative hole 44, formed parallel to axis 20 through guide drum 21 and annular plates 26 and 27, to make guide drum 21 and rolling drum 34 angularly integral with each other.
Lateral wall 36 of cup-shaped body 35 has a rear portion 45 thicker at the front and defined by an annular shoulder 46 in which axial through holes 47 are formed. Each hole 47 is coaxial with a respective axis 24, and houses for rotation an output shaft 48 of a respective drive unit defined by a respective electric “brushless” motor 49 located to the front of annular shoulder 46, having a respective encoder 50, and preferably of the type marketed under the trade name “ELCOM SL Brushless Series 3400”.
In normal working conditions, each shaft 48 engages a respective radial cavity 51 formed on the outer periphery of flange 29, and an end portion of each shaft 48 engages a respective hole 52 formed, coaxially with respective axis 24, in flange 28 and housing a respective thrust bearing 53, on which the free end of relative shaft 48 rests. At a central portion facing a central portion of relative cavity 23 in said normal working conditions, each shaft 48 supports an externally knurled suction roller 54, which communicates, via a number of radial suction holes 55, with a conduit 56 formed inside relative shaft 48 and communicating, in said normal working conditions, with a suction circuit 57 comprising an end portion 58 formed through annular plate 26, and an annular header 59 formed on tubular body 19.
As shown more clearly in
At the rear end, tubular shaft 39 supports a thrust bearing 64 for supporting an end fork 65 of a lever 66 hinged to case 61 and forming part of a lock device 67, which, besides lever 66, also comprises a linear actuator 68 hinged to case 61, interposed between case 61 and lever 66, and for rotating lever 66 backwards to releasably lock thrust bearing 64 in a withdrawn operating position (
When lock device 67 is deactivated (
Cup-shaped body 35 houses a known control device 70 (of the type described, for example, in EU-A-1 086 898) for controlling electric motors 49, and which comprises a fixed encoder 71 housed inside a sleeve 72 and having a rotor 73 fitted to a bracket 74 integral with end wall 37. Sleeve 72 is fitted to a front end of a tubular shaft 75, which is coaxial with axis 20, is supported in rotary manner by tubular shaft 39, and extends inside and along the whole length of tubular shaft 39. Tubular shaft 75 projects rearwards of thrust bearing 64, and is fitted integrally at the rear end with a bracket 76 supporting an antirotation pad 77, which engages in sliding manner a guide 78 formed, parallel to axis 20, along case 61.
In addition to encoder 71, control device 70 also comprises an electric collector 79, a stator 80 of which is supported by sleeve 72 and supplied by a line inside tubular shaft 75, and a rotor 81 of which is supported by a bracket 82 integral with end wall 37. Control device 70 also comprises an annular board 83, which is coaxial with axis 20, is supported by brackets 74 and 82, is supplied with direct current by electric collector 79, is driven by electric collector 79 as a function of the speed of filter assembly machine 1 and by encoder 71 as a function of the instantaneous angular position of annular board 83 about axis 20, and supplies and drives motors 49 successively as a function of their angular position about axis 20, and with negative feedback on relative encoders 50.
Operation of rolling unit 8 will now be described with reference to
At the above instant (corresponding to instant A in the
Once relative group 4 is received at transfer station 9, suction roller 54 is withdrawn from transfer station 9 by rolling unit 8 rotating clockwise about axis 20, and is rotated by relative motor 49 about relative axis 24 in the same direction as rolling unit 8, until relative group 4 encounters relative start tooth 25. Group 4 strikes start tooth 25 (
Once relative double cigarette 11 is extracted from relative rolling channel 69 (point C in the
As shown in
Since spacing P2 is smaller than spacing P1 (the P1 to P2 ratio is actually about 4/3), the peripheral speed of output drum 10 is lower than that of feed drum 3, and the opposite angular speed of suction roller 54 considered is so regulated by annular board 83 that, at transfer station 12, the resulting traveling speed of relative double cigarette 11 about axis 20 (equal to the speed produced by rotation of rolling unit 8 minus the speed produced by relative suction roller 54 rotating in the opposite direction with respect to rolling unit 8) equals the traveling speed of relative seat 86, double cigarette 11 is synchronized with relative seat 86, and transfer, together with a simultaneous reduction in spacing, of double cigarette 11 to output drum 10 can be made safely with no risk of damage to double cigarette 11.
Once relative double cigarette 11 is released, suction roller 54 continues past transfer station 12, still rotating in the opposite direction to rolling unit 8, but gradually slowing down until it eventually stops as it travels through transfer station 9 (point A in the
In connection with the above, it should be pointed out that the reduction in spacing from P1 to P2, allowed by motors 49 being independent of drive shaft 30, is extremely important by enabling a reduction in size and/or angular speed of all the drums downstream from rolling unit 8.
In the
More specifically, levers 93 of operating units 88a are hinged, by respective hinge pins 94, to an annular flange 97 projecting inwards from lateral wall 36 and in front of the end of shaft 75, and their tappet pins 95 engage track 90 of cam 89; and levers 93 of operating units 88b are hinged, by respective hinge pins 94, to end wall 37, and their tappet pins 95 engage track 91 of cam 89.
As shown in
By duplicating the number of tracks on cam 89, by placing operating units 88a in front of, and operating units 88b behind, cam 89, and by arranging operating units 88a and 88b alternately about axis 20, all the sector gears 96 required can be housed inside cup-shaped body 35 without interfering with one another in use.
Cam 89 is obviously designed to impart to pinions 98, and therefore to relative suction rollers 54, substantially the same motion imparted to suction rollers 54 by motors 49 and shown in the
Number | Date | Country | Kind |
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BO2002A0039 | Jan 2002 | IT | national |
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4640013 | Cristian | Feb 1987 | A |
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5014524 | Smilovici | May 1991 | A |
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5887595 | Draghetti et al. | Mar 1999 | A |
5928124 | Gherardi et al. | Jul 1999 | A |
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0 620 984 | Oct 1994 | EP |
0 867 127 | Mar 1997 | EP |
Number | Date | Country | |
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20030168069 A1 | Sep 2003 | US |