This invention relates to a cigarette package provided with an openable and closable lid, and a method of producing the same.
The cigarette package of this type comprises an inner pack and a parallelepiped outer box enclosing the inner pack. The inner pack includes a bundle of rod-shaped smoking articles, such as filter cigarettes, and an inner wrapper covering the bundle. The outer box includes a box body open at the upper end thereof, and a lid joined to the box body at a rear edge of the open end of the box body, which functions as a hinge. The outer box is formed by folding a blank around the inner pack.
The lid of the outer box can be a hinged lid in the shape of a box, or a tongue lid having a tongue. While the hinged lid is fitted on top of the open end of the box body, the tongue lid has an upper wall for covering the open end of the box body and a tongue extending from the upper wall designed such that when the upper wall closes the open end of the box body, the tongue overlies the front wall of the box body.
[Patent Document 1] Japanese Unexamined Patent Publication No. Hei 11-49134
It is desirable that at the time the above-described cigarette package is made, the lid of the outer box should be joined to the box body by a tearable separation line. The provision of such separation line is effective in deterring people from tampering with the cigarette package.
More specifically, when the lid is first opened, the lid is torn from the box body along the separation line, and the torn separation line leaves break marks to the box body as well as the lid, which marks indicate that the lid has already been opened.
Generally, the separation line is provided as a perforated line formed in the blank for the outer box in advance. The perforated line, i.e., the separation line has a lot of joins connecting the adjacent perforations. Thus, when the lid is first opened, first, a join at one end of the separation line suffers a break, and the adjacent joins suffer such break one after another, so that the separation line completely breaks. In other words, the separation line breaks in the manner that a crack spreads.
However, the crack does not infallibly spread along the separation line, but can spread deviating from the separation line. Such deviating crack can give an undesired break to the tongue lid and/or the box body, and therefore lead to a damaged appearance of the cigarette package opened.
Such trouble can be avoided by making the joins of the separation line shorter so that the joins can be broken easily. This can, however, cause a problem that in the process of making a cigarette package, specifically in folding the blank, the blank splits along the separation line so that the cigarette package fails to be made.
The primary object of the present invention is to provide a cigarette package which allows stable production in spite of the provision of a separation line, and which can ensure that when the lid is first opened, the outer box is separated into the box body and the lid infallibly along the separation line, and a method of producing the same.
In order to achieve the above object, a cigarette package according to the present invention comprises an inner pack including a bundle of rod-shaped smoking articles wrapped with an inner wrapper; and a parallelepiped outer box enclosing the inner pack, formed by folding a blank of paper around the inner pack, the outer box including a box body having an open end, a lid joined to the box body and capable of opening and closing the open end, and a parting line located at a boundary between the box body and the lid, and at the time the outer box is formed, connecting the box body and the lid separably, the parting line including perforations arranged in one direction at specified intervals and fatigued joins connecting the adjacent perforations.
Since the linkage of fibers constituting the blank is already broken at the locations of the fatigued joins of the parting line, the blank has a decreased tensile strength at the location of the parting line. Thus, when the lid is first opened, the lid is separated from the box body along the parting line easily and infallibly, and the lid or the box body does not suffer a crack deviating from the parting line.
In a desirable aspect, the parting line forms a fold line for the blank. In this case, when the blank is folded along the parting line, the linkage of fibers is further broken at the locations of the fatigued joins.
Specifically, the lid can be a tongue lid joined to the box body at a rear edge of the open end functioning as a hinge, where the tongue lid includes a top wall extending from the rear edge of the open end and adapted to close the open end, a tongue extending from the top wall and adapted to overlie the front wall of the box body at the time the outer box is formed, and connecting lugs in a pair bonded to the outer surfaces of the opposite side walls of the box body, and the parting line includes side separation lines each connecting a side edge of the tongue and the corresponding connecting lug separably.
When the tongue lid is separated from the box body along the side separation lines, the side separation lines leave break marks to the tongue lid as well as the box body. The provision of the separation lines leaving such break marks is effective in deterring people from tampering with the cigarette package.
The tongue lid may further include inner top flaps in a pair bonded to the inner surface of the top wall at the opposite ends of the top wall, and the parting line may further include top separation lines each connecting the side wall of the box body and the corresponding inner top flap separably. The provision of such inner top flaps in a pair not only facilitates the folding of the blank but also reinforces the top wall.
The present invention also provides a method of producing a cigarette package, which production method comprises a supply step in which a blank of paper for forming an outer box and an inner pack to be enclosed in the outer box are supplied to a folding station, respectively, the inner pack including a bundle of rod-shaped smoking articles and an inner wrapper covering the bundle; and a folding step in which the outer box having a structure described above is formed at the folding station by folding the blank around the inner pack, wherein said supply step includes a process of forming joins of a parting line into fatigued joins by applying a load to the parting line while the blank is being transported toward the folding station.
In a desirable aspect, the parting line forms a fold line for the blank, and the process is carried out in a manner such that the load is applied to the parting line by folding the blank along the parting line in the opposite direction to the direction that the blank is folded along the parting line at the folding station.
Specifically, when the parting line extends in the direction crossing a transport plane on which the blank is transported, the process can be carried out by using a fixed member and a movable member disposed apart from each other in the direction of transport of the blank and on the opposite sides of the transport plane, in a manner such that, with the parting line of the blank positioned between the fixed member and the movable member, the movable member is moved toward the opposite side of the transport plane to push the blank against the fixed member, so that the blank is folded along the parting line. In a desirable aspect, the process includes bringing the blank pushed and folded, back onto the transport plane.
When the parting line extends in the direction of transport of the blank, the process can be carried out by using a receiving member disposed near the transport plane on which the blank is transported and having a groove extending in the direction of transport, and a rotating member disposed opposite the receiving member with the transport plane between and having a tucker attached to the peripheral portion thereof, in a manner such that, with the parting line of the blank positioned at the location of the groove, the tucker is moved along the parting line by rotating the rotating member so that the tucker is pushed into the groove together with the parting line so that the blank is folded along the parting line. In a desirable aspect, the receiving member is a receiving roller rotatably supported and having a circumferential groove in the cylindrical surface.
An outer box 2 includes a box body 8, and the box body 8 is open at the upper end. The outer box 2 further includes a tongue lid 10, and the tongue lid 10 is joined to the box body 8 at a rear edge of the open end of the box body 8, which functions as a hinge. The tongue lid 10 has a top wall 12 for closing the open end of the box body 8, and a tongue 14 extending from the top wall 12. The tongue 14 has a tapered end.
When the cigarette package is in the state shown in
The tongue lid 10 further includes inner top flaps 16 in a pair and connecting lugs 20 in a pair. The inner top flaps 16 in a pair are bonded to the inner surface of the top wall 12 at the opposite ends. The connecting lugs 20 in a pair are bonded to the outer surfaces of the side walls 18 of the box body 18, beside the open end of the box body 18, respectively.
More specifically, each side wall 18 has an outer wall 18a and an inner wall 18b. When the cigarette package is in the state shown in
As will be described later, the above-described outer box 2 is formed by folding a blank of paper, in which process, the top separation lines 24 and side separation lines 26 serve as fold lines.
When the tongue lid 10 of the cigarette package produced is first opened, namely, the tongue 14 of the tongue lid 10 is pulled up from the front wall 30 of the box body 2 and turned around the hinge, the tongue lid 10 is separated from the box body 8 along the top separation lines 24 and the side separation lines 26, as shown in
Here, as marked with diagonal lines in
As clear from
Further, as clear from
When the tongue lid 10 is once opened and then closed, the tongue lid 10 is laid on the front wall 30 of the box body 8 with its end inserted into the interior of the box body 8 through the slit 34. Desirably, the tongue lid 10 may have a fold line 36 near the end of the tongue 14. When the end portion of the tongue 14 is bent toward the front wall 30 of the box body 8 along the fold line 36, the tongue lid 10 is more easily inserted into the slit 34.
Further, as clear from
As shown in
In
As mentioned above, when the tongue lid 10 is first opened, the to-be-separated portions 44, 46 of the front wall 30 and the inner wrapper 6 are separated from the front wall 30 and the inner wrapper 6 along the separation lines 42 to form separated pieces 56, 58, respectively. As clear from
The side separation line 26 consists of a perforated line, and the perforated line has alternating slits 59 and fatigued joins 60. The fatigued joins 60 are formed by applying a specified load to the side separation line 26 from the inner side of the blank.
Also the top separation line 24 consists of a perforated line similar to the side separation line 26 and has alternating slits and fatigued joins.
The linkage of fibers constituting the blank is broken at the locations of the top and side separation lines 24, 26, and such breaks about the linkage of fibers develop when the blank is folded along the top and side separation lines 24, 26. Thus, in the outer box 2 that has been formed from the blank, the fatigued joins 60 in the top and side separation lines 24, 26 have strength further decreased.
Thus, when the tongue lid 10 is first opened, a crack infallibly runs from one end to the other end of each of the separation lines 24, 26, breaking the fatigued joins 60, so that the tongue lid 10 is separated from the box body 8 in a good manner. As a result, undesired breaks deviating from the separation lines 24, 26 are not produced in the tongue lid 10 or the box body 8.
The blank 62 includes a plurality of panels and flaps. These panels and flaps form the above-described box body 8 and tongue lid 10. The panels and flaps are assigned the same reference signs as those assigned to the corresponding constituting parts of the box body 8 and tongue lid 10. Reference signs 8r, 8b, 8ib in
In
The above-mentioned fatigued joins 60 of the top and side separation lines 24, 26 are formed prior to folding the blank 62. How the fatigued joins 60 are formed will be explained below.
More specifically, at the first folding position P1, the connecting lugs 20 in a pair of the blank 62 are folded toward the outer side of the blank 62, namely upward, along the side separation lines 26. This folding operation applies a load to the side separation lines 26 from the inner side of the blank 62, so that the portions between the slits 59 of the side separation lines 26 are formed into the fatigued joins 60.
Then, at the second folding position P2, the inner top flaps 16 in a pair of the blank 62 are folded upward along the top separation lines 24. This folding operation forms the portions between the slits 59 of the top separation lines 24 into the fatigued joins 60.
The first folding device 66 includes movable plates 68, 70 in a pair. The movable plates 68, 70 are disposed below and above the transport path 64, respectively, parallel to the transport path 64, and capable of reciprocating vertically in a manner associated with each other. Specifically, a side edge of the movable plate 68 extending along the transport path and the corresponding side edge of the movable plate 70 are joined by a vertical plate 71.
Tuckers 72a, 72b in a pair are provided below the transport path 64. The tucker 72a is located immediately upstream of the movable plates 68, 70, while the tucker 72b is located immediately downstream of the movable plates 68, 70. When the movable plates 68, 70 in a pair are in a rest position as shown in
The tuckers 72a, 72b in a pair are capable of reciprocating along the transport path 64, and by such reciprocation, the distance between each tucker 72 and the movable plates 68, 70 is adjusted.
Downstream of the tucker 72b, a transport guide 74 is provided. The transport guide 74 is located immediately below the transport path 64.
As shown in
When the movable plates 68, 70 in a pair are moved down from the position shown in
It is to be noted that the tongue panel is pushed down in a manner that the blank 62 is folded along the fold line between the panel intended to form the rear wall 8r and the panel intended to form the top wall 12, or in other words, along the hinge line. The angle to which the connecting lug 20 is folded, therefore the load applied to the side separation line 26 is determined by the distance between the tucker 72 and the movable plate 70.
Then, as shown in
It can be arranged that the movable plate 68 in the rest position and the tuckers 72a, 72b are located immediately under the transport path 64. In this case, the plate 68 and tuckers 72 serve as blank 62 transport guides.
The second folding device 76 includes a receiving roller 78, and the receiving roller 78 is located immediately below the transport path 64. The receiving roller 78 is supported rotatably, and guides the transport of the blank 62 with its cylindrical surface. The cylindrical surface has a circumferential groove 80. In
Above the receiving roller 78, a rotating drum 84 is located. A plurality of tucker blocks 86 are attached to the peripheral portion of the rotating drum 84. As clear from
More specifically, each tucker block 86 includes a holder 88 fixed to the rotating drum 84 and a tucker 90 held by the holder 88. The tucker 90 projects radially outward of the rotating drum 84, beyond the holder 88. The projection of the tucker 90 is adjustable by means of adjusting screws 92 and slots 94. The tucker 90 has a circular arc surface 90a at the projecting end. The trajectory K described by the circular arc surface 90a when the rotating drum 84 is rotated is partly under the transport path 64.
The blank 62 is transported to the second folding position P2, and one of the top separation lines 24 of the blank 62 arrives right above the circumferential groove 80 in the receiving roller 78 as shown in
On the other hand, immediately before the top separation line 24 arrives at the position of the circumferential groove 80, intermittent rotation of the rotating drum 84 is started, and at the same time as the top separation line 24 arrives, the tucker 90 of one of the tucker blocks 86 passes along the top separation line 24, where, as shown in
Since the tucker 90 passes along the top separation line 24 while the receiving roller 78 is guiding the transport of the blank 62, the blank 62 does not undergo an excessive load.
Then, the blank 62 is transported along the transport path 64 for the distance corresponding to the distance between the inner top flaps 16 in a pair, so that the other top separation line 24 is positioned right above the circumferential groove 80 in the roller 78. At the same time as the other top separation line 24 is thus positioned, the tucker 90 of the next tucker block 90 passes along this top separation line 24, pushing it into the circumferential groove 80. Consequently, the fatigued joins 60 are formed also in this top separation line 24 in the same manner.
Then, the blank 62 is further transported along the transport path 64 toward the folding station. At the folding station, the blank 62 is folded around the inner pack 4 according to the process shown in
First, as shown in
Then, as shown in
Then, together with the tongue panel 14, the top wall panel 12 is folded toward the top face of the inner pack 4 so that the top wall panel 12 overlies the inner top flaps 16. At the same time as the top wall panel 12 is folded, the bottom wall panel 8b with the front wall panel 30 is folded toward the bottom face of the inner pack 4 so that the bottom wall panel 8b overlies the inner bottom flaps 8ib.
Then, the front wall panel 30 with the left and right side flaps 18a is folded toward the inner pack 4 so that the front wall panel 30 overlies the front face of the inner pack 4. Later than the front wall panel 30 is folded, the tongue panel 14 with the left and right connecting lugs 20 is folded toward the inner pack 4 so that the tongue panel 14 overlies the front wall panel 30 and the connecting lugs 20 overlie the side flaps 18a, respectively, as shown in
Last, the left and right side flaps 18a with the left and right connecting lugs 20 on are folded toward the inner pack 4 so that the side flaps 18a with the connecting lugs 20 overlie the side flaps 18b, respectively. With this, the production of the cigarette package is completed.
In
In the above-described method of producing the cigarette package, prior to folding the blank 62, the fatigued joins 60 are formed in the top and side separation lines 24, 26 of the blank 62 in the above-described manner. The linkage of fibers constituting the blank 62 are broken at the locations of the fatigued joins, so that the fatigued joins 60 are lower in tensile strength than the other part of the blank 62. After this, when the inner top flaps 16 and connecting lugs 20 are folded along the top and side separation lines 24, 26, respectively, breaks about the linkage of fibers at the locations of the fatigued joins 60 of the top and side separation lines 24 further develop.
The present invention is not limited to the above-described embodiment but can be modified in various ways.
For example, the present invention is applicable not only to the tongue-lid cigarette package but also to common hinged-lid cigarette packages in a similar manner. Further, it may be arranged such that before the fatigued joins 60 in the side separation lines 26 are formed, the fatigued joins 60 in the top separation lines 24 are formed. Further, the cigarette package according to the present invention may be provided with only the side separation lines 26 of the top and side separation lines 24, 26.
Number | Date | Country | Kind |
---|---|---|---|
2005-361824 | Dec 2005 | JP | national |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2006/324371 | Dec 2006 | US |
Child | 12155998 | US |