The present invention relates to a multipurpose packing machine.
Though suitable for packing any type of product, in particular a substantially parallelepiped-shaped product, the present invention may be used to particular advantage in the tobacco industry for producing rigid packets of cigarettes, to which the following description refers purely by way of example.
In the tobacco industry, various types of rigid packets are produced, for example: packets having a rigid outer package formed by folding a first blank (dispensable) normally defined by a collar of cardboard or similar, and by folding a second blank also made of cardboard or similar and defining an outer package; or packets whose outer package is defined by a first rigid package formed by folding a relative blank of cardboard or similar with or without a respective collar, and by a second rigid package formed by folding a relative blank of cardboard or similar, and housing the first package, which is at least partly removable; or packets, in which a rigid outer package—normally, though not necessarily, opened wallet-fashion and formed by folding a relative blank of cardboard or similar—houses a number of identical or different groups of cigarettes, each having a relative rigid package with or without a relative collar, or houses one or more groups of cigarettes, each of which has a relative rigid package with or without a relative collar, and is associated with one or more objects of a different nature.
Normally, each of the above types of packet is produced on a specially designed packing machine.
It is an object of the present invention to provide a multipurpose packing machine, the layout of which is such as to enable production of any of the types of packet referred to above by way of example, by changing or possibly repositioning certain members, such as packing wheels or, more simply, folding devices, gumming devices, and similar.
According to the present invention, there is provided a packing machine as claimed in Claim 1 or in any one of the following Claims depending directly or indirectly on Claim 1.
A number of non-limiting embodiments of the present invention will be described by way of example with reference to the accompanying drawings, in which:
FIGS. 2 to 7 show schematic views in perspective of respective preferred embodiments of a detail in
Number 1 in
Input portion 2 is substantially defined by a standard packing machine for producing rigid packets and comprising a known line 4 (shown only partly) for forming groups 5 of cigarettes; and a known first wheel 6, which rotates in steps about a horizontal axis 7 to receive successive groups 5 and transfer groups 5 to a second wheel 8 at a transfer station 9. The second wheel 8 is a packing wheel mounted to rotate in steps about an axis 10 parallel to axis 7, and which receives each group 5 successively in known manner, together with a relative sheet of packing material 11, normally a sheet of foil packing material, fed in known manner to transfer station 9 by a feed line 12, and folds each sheet of packing material 11 in known manner about relative group 5 to form a relative packed group 13, in which relative group 5 has a so-called inner package 14.
Input portion 2 also comprises, in known manner, a third wheel 15, which is a transfer wheel rotating in steps about a substantially vertical axis 16 crosswise to axis 7, and which receives packed groups 13 successively in known manner from second wheel 8 at a transfer station 17, and feeds packed groups 13, at a transfer station 18, to a known fourth wheel 19 structurally identical to third wheel 15 and rotating in steps about an axis 20 parallel to axis 16. On the periphery of both third wheel 15 and fourth wheel 19, each packed group 13, which is substantially in the form of a rectangular parallelepiped, is positioned on edge, i.e. with a minor lateral surface facing outwards, and with its longitudinal axis (always parallel to the axes of the relative cigarettes) crosswise to axis 16, 20 and substantially tangent to the periphery of relative wheel 15, 19. Fourth wheel 19 and third wheel 15 overlap at transfer station 18, and packed groups 13 are transferred from third wheel 15 to fourth wheel 19 by a movement parallel to axes 16 and 20.
Fourth wheel 19 is a packing wheel, which, in known manner at an input station 21 upstream from transfer station 18, is fed successively with blanks 22, normally cardboard blanks with preformed fold lines, each of which is folded about a relative packed group 13, and then transferred, together with relative packed group 13, to a fifth wheel 23 at a transfer station 24.
Blanks 22 are fed to input station 21 by a known feed line 25, which in some cases may be left idle or even dispensed with.
Fifth wheel 23 is an output wheel (23; 39) of a packing module 26 (of which fourth wheel 19 defines an input wheel (19; 38)), and is a packing wheel mounted to rotate in steps about an axis 27 parallel to axis 7, and which, in known manner, receives each packed group 13 and relative blank 22 (if any) together with a relative further blank 28 fed in known manner to transfer station 24 by a feed line 29. Fifth wheel 23 folds each blank 28 in known manner about relative packed group 13 to form a relative packet 30, the relative packed group 13 of which is housed inside a package 31 defined by relative blank 28 and relative blank 22 (if any).
In a variation not shown, feed line 12 is idle, so that fifth wheel 23 is fed with a succession of bare groups 5, i.e. groups 5 with no inner package 14 and, normally, no blank 22; in which case, each blank 28 is folded by fifth wheel 23 directly about relative group 5.
If, for example, as is normally the case, blank 22 is a collar blank, and blank 28 is a standard hinged-lid blank, then relative packet 30 is a standard hinged-lid packet. Alternatively, packet 30 may be any packet whose package 31 is at least partly open or can be opened at one end, and is provided or not with a collar.
Packets 30 are fed successively by fifth wheel 23 to an input of output portion 3 at a transfer station 32. More specifically, each packet 30 reaching transfer station 32 is positioned flat on the periphery of fifth wheel 23, i.e. with a major lateral surface of relative packed group 13 facing outwards, and with the longitudinal axis of relative packed group 13 (parallel to the relative cigarettes) parallel to axis 27 of fifth wheel 23.
In the
Like packing module 26, packing module 33 comprises an input wheel 38 and an output wheel 39 similar to fourth wheel 19 and fifth wheel 23 respectively, and which rotate in steps about respective axes 40 and 41 crosswise to each other and parallel to axes 20 and 27 respectively.
Input wheel 38 is a transfer wheel for receiving packets 30 successively at transfer station 32, and for transferring packets 30 to output wheel 39 at a transfer station 42. On the periphery of input wheel 38, each packet 30 is positioned flat, i.e. with a major lateral surface of relative packed group 13 facing outwards, and with the longitudinal axis of relative packed group 13 (parallel to the relative cigarettes) crosswise to axis 40 and substantially tangent to the outer periphery of input wheel 38.
Output wheel 39 is a packing wheel for receiving each packet 30 at transfer station 42, together with relative blank 34, normally a cardboard blank with preformed fold lines, fed in known manner to transfer station 42 by a feed line 43. On the periphery of output wheel 39, each packet 30 is positioned on edge, i.e. with a minor lateral surface of relative packed group 13 facing outwards, and with the longitudinal axis of relative packed group 13 (parallel to the relative cigarettes) parallel to axis 41 of output wheel 39, which folds each blank 34 in known manner about relative packet 30 to form relative outer package 37, and successively transfers the packets 35 so formed to a known drying line 44 defining an output of packing machine 1.
If packets 35 arrive incorrectly oriented at the input of drying line 44 (e.g. with lateral tabs (not shown) facing in the insertion direction of packets 35 onto drying line 44), and/or if packets 35 have asymmetrical structures which, on leaving output wheel 39, must be positioned a given way, and/or if blanks 34 are too complicated to be folded in the space, along the periphery of output wheel 39, between transfer station 42 and the input of drying line 44, then packing module 33 comprises an additional wheel 45 parallel to output wheel 39 and interposed between output wheel 39 and drying line 44 to complete the folding of blanks 34, if necessary, and, in any case, to turn packets 35 over through 180° about their respective longitudinal axes parallel to axis 41 and to the axes of the cigarettes in relative packed groups 13 (
Alternatively, the packets may be turned over through 180° by simply inverting the rotation direction of output wheel 39.
In the
Like packing module 26, packing module 46 comprises an input wheel 38 and an output wheel 39 similar to fourth wheel 19 and fifth wheel 23 respectively, and rotating in steps about respective axes 40 and 41 crosswise to each other and parallel to axes 20 and 27 respectively. Unlike packing modules 26 and 33, however, whose wheels advance at the same rate, the advance rate of input wheel 38 of packing module 46 is a multiple, equal to the number of packets 30 in each group 47, of the advance rate of relative output wheel 39.
Input wheel 38 of packing module 46 is a transfer wheel for receiving packets 30 successively at transfer station 32, and for transferring packets 30 to relative output wheel 39 at a transfer station defined by an accumulating station 51. On the periphery of input wheel 38, each packet 30 is positioned flat, i.e. with a major lateral surface of relative packed group 13 facing outwards, and with the longitudinal axis of relative packed group 13 (parallel to the relative cigarettes) crosswise to axis 40 and substantially tangent to the outer periphery of input wheel 38.
At accumulating station 51, each packet 30 is unloaded radially in known manner off input wheel 38 and combined with one or more other packets 30 to form a relative group 47, which is then loaded in known manner onto output wheel 39.
In a variation not shown, each packet is unloaded axially in known manner off input wheel 38, so as to form, when combined with one or more other packets 30, a group 47 (not shown) of side by side packets 30.
Output wheel 39 of packing module 46 is a packing wheel for receiving each group 47 at accumulating station 51, together with relative blank 48, normally a cardboard blank with preformed fold lines, fed in known manner to accumulating station 51 by a feed line 52. On the periphery of output wheel 39, each group 47 is positioned on edge, i.e. with a minor lateral surface of each relative packed group 13 facing outwards, and with the longitudinal axis of each relative packed group 13 (parallel to the relative cigarettes) parallel to axis 41 of output wheel 39, which folds each blank 48 in known manner about relative group 47 to form relative package 50, and successively transfers the packets 49 so formed to a drying line 44 defining an output of packing machine 1.
As with packing module 33, if packets 49 arrive incorrectly oriented at the input of drying line 44 (e.g. with lateral tabs (not shown) facing in the insertion direction of packets 49 onto drying line 44), and/or if packets 49 have asymmetrical structures which, on leaving output wheel 39, must be positioned a given way, and/or if blanks 48 are too complicated to be folded in the space, along the periphery of output wheel 39, between accumulating station 51 and the input of drying line 44, then packing module 46 also comprises an additional wheel 45 parallel to output wheel 39 and interposed between output wheel 39 and drying line 44 to complete the folding of blanks 48, if necessary, and, in any case, to turn packets 49 over through 180° about their respective longitudinal axes parallel to axis 41 and to the axes of the cigarettes in relative packed groups 13 (
Alternatively, in this case too, the packets may be turned over through 180° by simply inverting the rotation direction of output wheel 39.
In the
Like packing module 33, packing module 53 comprises an input wheel 38 and an output wheel 39 similar to fourth wheel 19 and fifth wheel 23 respectively, and rotating in steps, at the same advance rate, about respective axes 40 and 41 crosswise to each other and parallel to axes 20 and 27 respectively.
Input wheel 38 of packing module 53 is a transfer wheel for receiving packets 30 successively at transfer station 32, and for feeding packets 30 to a transfer station 42 via a loading station 59, where each packet 30 is combined with a relative object 54 fed to loading station 59 by a feed line 60 to form, on input wheel 38, a relative group 55, which is then transferred to output wheel 39 at transfer station 42. On the periphery of input wheel 38, each group 55 is positioned flat, i.e. with a major lateral surface of each relative packed group 13 facing outwards, and with the longitudinal axis of each relative packed group 13 (parallel to the relative cigarettes) crosswise to axis 40 and substantially tangent to the outer periphery of input wheel 38.
Output wheel 39 of packing module 53 is a packing wheel for receiving each group 55 at transfer station 42, together with relative blank 56, normally a cardboard blank with preformed fold lines, fed in known manner to transfer station 42 by a feed line 61. On the periphery of output wheel 39, each group 55 is positioned on edge, i.e. with a minor lateral surface of each relative packed group 13 facing outwards, and with the longitudinal axis of each relative packed group 13 (parallel to the relative cigarettes) parallel to axis 41 of output wheel 39, which folds each blank 56 in known manner about relative group 55 to form relative outer package 58, and successively transfers the packets 57 so formed to a drying line 44 defining an output of packing machine 1.
As with packing module 33, if packets 57 arrive incorrectly oriented at the input of drying line 44 (e.g. with lateral tabs (not shown) facing in the insertion direction of packets 57 onto drying line 44), and/or if packets 57 have asymmetrical structures which, on leaving output wheel 39, must be positioned a given way, and/or if blanks 56 are too complicated to be folded in the space, along the periphery of output wheel 39, between transfer station 42 and the input of drying line 44, then packing module 53 also comprises an additional wheel 45 parallel to output wheel 39 and interposed between output wheel 39 and drying line 44 to complete the folding of blanks 56, if necessary, and, in any case, to turn packets 57 over through 180° about their respective longitudinal axes parallel to axis 41.
Alternatively, in this case too, the packets may be turned over through 180° by simply inverting the rotation direction of output wheel 39.
In the
Like packing module 33, packing module 62 comprises an input wheel 38 and an output wheel 39′, which rotate in steps about respective axes 40 and 41 crosswise to each other and parallel to axes 20 and 27 respectively.
Input wheel 38 is a transfer wheel for receiving packets 30 successively at transfer station 32, and for transferring packets 30 to output wheel 39′ at a transfer station 64. On the periphery of input wheel 38, each packet 30 is positioned flat, i.e. with a major lateral surface of relative packed group 13 facing outwards, and with the longitudinal axis of relative packed group 13 (parallel to the relative cigarettes) crosswise to axis 40 and substantially tangent to the outer periphery of input wheel 38.
Output wheel 39′ is a packing wheel positioned facing and substantially tangent to the periphery of input wheel 38 at transfer station 64, and for receiving each packet 30 at transfer station 64, together with relative blank 63, which is normally a cardboard blank with preformed fold lines, fed in known manner to transfer station 64 by a feed line 65.
Unlike output wheels 39 of packing modules 33, 46 and 53, each packet 30 is positioned flat on the periphery of output wheel 39′, i.e. with a major lateral surface of relative packed group 13 facing outwards, and with the longitudinal axis of relative packed group 13 (parallel to the relative cigarettes) parallel to axis 41 of output wheel 39′, which folds each blank 63 in known manner about relative packet 30 to form relative outer package 37, and successively transfers the packets 35 so formed to a drying line 44 defining an output of packing machine 1.
Obviously, in packing module 62 too, transfer station 64 may be defined by an accumulating station similar to accumulating station 51, or, as shown in the variations in
In the case of accumulating station 51a (
In the case of accumulating station 51b (
The
Output portion 3 in
Packing module 33 in
Packing module 33 in
In packing module 46 in
As shown by a comparison of packing module 26 of input portion 2 with any one of packing modules 33, 46, 53, 62, blanks 28 in packing module 26 are fed, as is normally the case on a standard packing machine, to transfer station 24 in a direction 68 parallel to the position assumed by the longitudinal axes of packed groups 13 at transfer station 24, so as to permit formation, about each packed group 13, of a relative package 31, which may be axially opened or axially closed by a lid (to permit axial withdrawal of the cigarettes). In each of packing modules 33, 46, 53, 62, on the other hand, relative blank 34, 48, 56, 63 is fed to transfer station 42 in a direction 69 crosswise to the position assumed by the axes of the cigarettes in packed groups 13 at transfer station 42, so as to permit the formation, if required, about each packet 30 or each group 47 or 55, of a relative outer package 37, 50 or 58, which is laterally open or can be opened to permit at least partial lateral removal of the relative packet/s 30 or simply access to relative packet/s 30.
Conversely, and as shown in
Packing module 70 comprises an output wheel 39a, which rotates in steps about an axis 41a crosswise to axis 40a, and overlaps input wheel 38a at a transfer station 42a, where packets 30 are unloaded, parallel to axis 40a, off input wheel 38a onto output wheel 39a, on whose periphery each packet 30 is positioned flat, i.e. with a major lateral surface of relative packed group 13 facing outwards, and with the longitudinal axis (always parallel to the relative cigarettes) parallel to axis 41a of output wheel 39a. As such, a succession of blanks 71 can be fed to transfer station 42a by a feed line 72 which, unlike feed lines 43, 52, 61, 65, extends in a direction 73 parallel to direction 68 and to axis 41a of output wheel 39a.
Packets 30 are transferred from fifth wheel 23 to input wheel 38a using an auxiliary input wheel 74, which rotates in steps about an axis 75 parallel to axis 27, is structurally similar to fifth wheel 23, is substantially tangent to fifth wheel 23 at an input transfer station 32a of output portion 3, and is located directly beneath the periphery of input wheel 38a of packing module 70 at a transfer station 76, where packets 30 are transferred to input wheel 38a in a direction substantially radial with respect to axis 75 and parallel to axis 40a.
If the internal configuration of packet 49a is as shown in
If the internal configuration of packet 49a is as shown in
In both cases, said hinged-lid outer package 50 is formed normally using an output portion 3 comprising packing module 46 (
Alternatively, packet 49a may be formed using packing module 62 in
Alternatively, packet 49a is similar to packet 57, and may be formed using packing module 53 (
In connection with the above, it should be pointed out that said second packet 30 of each packet 49a may be formed using a second input portion 2 (not shown) parallel to input portion 2 in
In this case, one of packets 30a, 30b may be formed along input portion 2, while the other of packets 30a, 30b may be produced elsewhere, e.g. by a further input portion 2, and fed directly by feed line 60 (
Alternatively, input portion 2 may be such as to feed alternate packets 30a and 30b to transfer station 32; in which case, hinged-lid outer package 50 may be formed using any one of packing modules 46, 62, 70 referred to previously in connection with packet 49a.
In this case, feed line 25 is left idle, while each packed group 13 is combined with a relative blank 28, fed to transfer station 24 by feed line 29, to complete relative packet 30 along fifth wheel 23.
The “Zippo” outer package 37 is normally formed using an output portion 3 comprising packing module 33 (
Alternatively, packet 35a may be formed using packing module 62 in
In this case too, feed line 25 is left idle, while each packed group 13 is combined with a relative blank 28, fed to transfer station 24 by feed line 29, to complete relative packet 30 along fifth wheel 23.
As with packet 35a, the “Slide” type outer package 37 is normally formed using an output portion 3 comprising packing module 33 (
Alternatively, packet 35b may be formed using packing module 62 in
In this case too, feed line 25 is left idle, while each packed group 13 is combined with a relative blank 28, fed to transfer station 24 by feed line 29, to complete relative packet 30 along fifth wheel 23.
As with packet 49a, the “Slide” type outer package 50 is normally formed using an output portion 3 comprising packing module 46 (
Alternatively, packet 49c may be formed using packing module 62 in
Alternatively, packet 49c may be formed using packing module 53 (
In a variation (not shown) of packet 49c, the two packets 30 differ in thickness.
In this case, one of packets 30 in each pair may be formed along input portion 2, while the other packet 30 in each pair may be produced elsewhere and fed directly by feed line 60 (
Alternatively, input portion 2 may be such as to feed packets 30 of different thicknesses alternately to transfer station 32. In which case, the “Slide” type outer package 50 may be formed using any one of packing modules 46, 62, 70 referred to previously in connection with packet 49c.
Number | Date | Country | Kind |
---|---|---|---|
BO2004A 000135 | Mar 2004 | IT | national |
BO2004A 000618 | Oct 2004 | IT | national |
BO2005A 000052 | Feb 2005 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP05/51097 | 3/10/2005 | WO | 5/16/2007 |