The invention relates to a circuit arrangement for operating at least two semiconductor light sources, said semiconductor light sources being operated in different operating sections and with the same current.
The invention relates to a circuit arrangement for operating at least two semiconductor light sources as claimed in the main claim.
Current balancing via common mode chokes (current-compensated inductors) is known from the prior art, see e.g. EP 1788 850 B1 of the Applicant. This discloses a circuit arrangement in which a plurality of common mode chokes are interleaved in a cascade connection. For n operating sections, n−1 common mode chokes are required.
US 7408308B2 likewise discloses a circuit arrangement which, by means of cascaded common mode chokes, achieves current balancing of the operating sections connected to the common mode chokes.
EP 1 286 572 A2 likewise discloses a circuit arrangement for balancing the currents in fluorescent lamps using a common mode choke for that purpose.
However, the disadvantage of these known circuits is that the current balancing measuring are incorporated into an existing circuit, thereby incurring additional component costs. Due to the additional components, this makes the product larger and more expensive.
The publication Baddela, S. M.; Zinger, D. S. “Parallel connected LEDs operated at high frequency to improve current sharing”, Conference Record of the IEEE Industry Applications Conference, 39th IAS Annual Meeting, 2004, 3-7 Oct. 2004, pp. 1677-1681, Vol. 3 describes balancing of LED currents using capacitors connected in series with rectifiers. Here, however, the capacitive reactance of the capacitors is used, and this is frequency dependent. This is disadvantageous in that in various applications the operating frequency of the semiconductor light sources cannot be fixed because of particular constraints.
In all these applications, the voltage converters used are either hard-switching or employ simple ZVS (zero voltage switching). This has the disadvantage of poorer efficiency.
The object of the invention is to specify a circuit arrangement for operating at least two semiconductor light sources which is no longer subject to the above mentioned disadvantages.
This object is achieved according to the invention by a circuit arrangement for operating at least two semiconductor light sources, having:
In the resonant cell, the leakage inductance of the common mode choke is preferably connected in series with at least one capacitor. Said capacitor is preferably connected to the reference potential. This measure enables a multiresonant operating mode to be achieved.
In one embodiment, the electrical energy converter is a class E converter. This is a simple, efficient converter topology for high frequencies.
In another embodiment, the electrical energy converter is a half-bridge converter. This converter topology can also be used for low frequencies and operates with high efficiency. However, two switches are required, one of which is a so-called high-side switch whose reference potential may at times deviate significantly from that of the second switch.
In another preferred embodiment, the electrical energy converter is a multiresonant cell converter which, similarly to the above class E converter, is characterized in that it only has a single active switch on its input side. Each such converter apart from the class E converter is also known as a single-switch DC/DC converter. This cell converter operates very efficiently due to the resonant mode of operation. The cell converter is available in step-down (buck), step-up (boost) or step-up and step-down (buck-boost, Ćuk, Zeta, SEPIC) designs.
A resonant capacitor is preferably connected in parallel with each power semiconductor incorporated in the converter topology. This achieves considerable soft switching, so that the power semiconductor can operate in ZVS mode, i.e. with zero voltage. Such converters are generally known as multiresonant converters operating in dual-ZVS mode.
In contrast to the non-resonant or hard-switching single-switch DC/DC converters whose active semiconductor switch is usually controlled using fixed-frequency or on-time oriented PWM, a multiresonant cell converter requires special state-dependent and variable-frequency PWM control of its active switch. The voltage across the active switch is observed, and the switch is only turned on again after the last turn-off process when its voltage becomes zero again for the first time or shows a minimum for the first time.
The resonant capacitors in parallel with the diodes on the output side of the cell converters reliably limit first the reverse voltage thereof, second the turn-on current thereof and third the rates of rise of the turn-on and turn-off voltages thereof. Separate monitoring of diodes connected in this manner is unnecessary, as they operate in “natural ZVS”. Each multiresonant cell converter produces, even without regulation, a defined and stable no-load output voltage. Fourth, these resonant capacitors in parallel with the converter output diodes increase the operating area in which the active switch can operate in correct ZVS, compared to otherwise identical cell converters without such capacitors.
Quasi-parallel operation of a plurality of light emitting diodes and/or a plurality of light emitting diode strings using a common electrical energy converter having one unidirectionally blocking or short-circuiting rectifier per light emitting diode string is proposed, wherein the currents flowing through the light emitting diodes are approximately identical. Control action needs to be applied only to the current in one light emitting diode or string of light emitting diodes. For this purpose a converter is used which outputs a pulsating DC voltage or an AC voltage.
As a result, a plurality of LEDs operated on one converter can be connected to one reference potential, thereby allowing better cooling, since, for example, all the light emitting diodes can be soldered directly onto copper, and a plurality of light emitting diode strings can be operated using one converter. When light emitting diode strings are used, the number of light emitting diodes can be selected such that the insulation resistance used can be optimally utilized. According to the invention, strings with different numbers of light emitting diodes can also be connected in parallel, a single DC/DC converter being required for operating all the light emitting diodes. A further advantage is the much lower circuit complexity compared to the prior art wherein hitherto a separate converter has been necessary for each light emitting diode or each light emitting diode string.
The concept is transferable to any DC/DC converter topologies (step-up and/or step-down converter topologies). Dimming of individual light emitting diodes is possible using a transistor connected in parallel with the light emitting diode and controlled by a pulse width modulated signal. All the outputs of the converter are short-circuit-proof due to the current control and current balancing. The circuit is tolerant to differences in the forward voltages of the light emitting diodes. The circuit principle is applicable to any input voltages, and can be used e.g. from 6 Vdc (flashlight), 12 Vdc (motor vehicle), 24 Vdc (truck) through to 277 Vdc. The circuit must be adapted accordingly, and the transformer possibly incorporated is also used for voltage adjustment and possibly also for isolation in order to comply with the relevant safety requirements.
Further advantageous developments and embodiments of the inventive circuit arrangement for operating at least two semiconductor light sources will emerge from additional dependent claims and from the following description.
Further advantages, features and details of the invention will emerge from the following description of exemplary embodiments and with reference to the drawings in which identical or functionally identical elements are provided with the same reference characters, and wherein:
a shows the balancing of a plurality of light emitting diodes or light emitting diode strings by means of a plurality of interconnected common mode chokes according to a circuit variant A (tree structure),
b shows the balancing of a plurality of light emitting diodes or light emitting diode strings by means of a plurality of interconnected common mode chokes according to a circuit variant B (ring structure),
c shows an embodiment of circuit variant B without Lcm5,
d shows an embodiment of circuit variant B without Lcm5 with unbalanced doubler circuit as rectifier and ZVS half-bridge circuit for implementing the alternating current source,
e shows an embodiment of circuit variant B without Lcm5 with unbalanced doubler circuit as rectifier and class E converter for implementing the alternating current source and which additionally uses the leakage inductances of the common mode chokes as resonant inductances,
f shows the balancing of a plurality of light emitting diodes or light emitting diode strings by means of a plurality of interconnected common mode chokes according to a circuit variant C (series parallel structure),
g shows the balancing of a plurality of light emitting diodes or light emitting diode strings by means of a plurality of interconnected common mode chokes according to a circuit variant C with particularly advantageous current measuring circuit,
a shows a buck converter with current balancing and two outputs each having a flux diode that is not part of the actual converter topology, and with inductive coupling-out of the LED current measured value,
b shows the buck converter with current balancing and two outputs as in
c shows a buck converter with current balancing and three outputs,
a shows a buck-boost converter having two outputs based on a Ćuk converter in a variant A1,
b shows a buck-boost converter having two outputs based on a Ćuk converter in a variant A2, wherein the two leakage inductances of the common mode choke constitute the converter output inductances,
a shows a buck-boost converter with two outputs based on a Ćuk converter in a variant B1 and having only one converter output inductance, but having for each output a flux diode not forming part of the actual converter topology,
b shows a buck-boost converter having two outputs based on a Ćuk converter in a variant B2, wherein the converter output inductance is constituted by the leakage inductances of the common mode choke, and wherein each output has a flux diode not forming part of the actual converter topology,
a shows a buck-boost converter having two outputs based on a SEPIC converter in a first variant,
b shows a buck-boost converter having two outputs based on a SEPIC converter in a second variant, wherein the converter output inductances are constituted by the leakage inductances of the common mode choke,
a shows a half-bridge inverter with reverse short-circuiting rectifiers or more specifically unbalanced voltage doublers (identical to
b shows another diagram of the half-bridge inverter with reverse short-circuiting rectifiers, wherein each common mode choke is replaced by an equivalent circuit comprising a transformer and two leakage inductances Ls, and wherein the leakage inductances operate in series with the resonant inductor Lr,
c shows an advantageous further development of the half-bridge inverter with reverse short-circuiting rectifiers, wherein the totality of the leakage inductances Ls completely assume the function of the resonant choke Lr, and wherein for each rectifier input a resonant capacitor is indicated for turning the circuit into a multiresonant half-bridge converter,
a shows a half-bridge inverter having three reverse blocking and three forward blocking rectifiers,
b shows another diagram of the half-bridge inverter from
c shows an advantageous embodiment of the half-bridge inverter from
d shows an advantageous embodiment of the half-bridge inverter from
e shows an advantageous further development of the half-bridge inverter from
f shows an advantageous further development of the half-bridge inverter with purely reverse blocking rectifiers and the additional transformer Tr which is used for galvanic isolation and/or for voltage adjustment, wherein the transformer has two secondary windings ns1 and ns2 of opposite polarity,
a shows the block diagram of a circuit arrangement for balancing of the two load currents I1 and I2 by the DC voltage V0 appearing across the capacitor C0 in the case of two series-connected reverse short-circuiting rectifiers with voltage doubling (circuit type VVD),
b shows the block diagram of a circuit arrangement for balancing of the two load currents I1 and I2 by the DC voltage V0 appearing across the capacitor C0 in the case of two series-connected reverse short-circuiting rectifiers with current output (circuit type CD),
c shows the situation for type VVD for the case Ii>0,
d shows the situation for type VVD for the case Ii=0,
e shows the situation for type VVD for the Ii<0,
f shows selected current and voltage waveforms of the circuit according to
g shows the block diagram of a circuit arrangement for balancing of the two load currents I1 and I2 by the DC voltage V0 appearing across the capacitor C0 in the supply voltage path in the case of a reverse and a forward blocking rectifier connected in parallel and having a single voltage output (circuit type VD),
h shows the situation for type VD according to
i shows the situation for type VD according to
k shows the block diagram of a circuit arrangement for balancing the two load currents I1 and I2 by the DC voltage V0 appearing across the capacitor C0 which is connected between the voltage source and the reference potential in the case of a reverse and a forward blocking rectifier having a single voltage output (circuit type VD) in a parallel connection,
a shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads (circuit type VVDa),
b shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads (circuit type CDa),
c shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads (circuit type VDa),
d shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads using different rectifier pairs (circuit type CDVVDVDa),
a shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads (circuit type VVDb),
b shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads (circuit type CDb),
c shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads (circuit type VDb),
d shows a circuit arrangement for balancing the LED currents I11, I12, . . . , I32 in spite of different loads using different rectifier pairs (circuit type CDVVDVDb),
a shows the basic structure of the step-down or buck converter with positions for ZVS-enabling resonant elements indicated,
b shows the basic structure of the step-up or boost converter with positions for ZVS-enabling resonant elements indicated,
c shows the basic structure of the Ćuk converter with positions for ZVS-enabling resonant elements indicated,
a shows an isolated multiresonant inherently current balancing Ćuk converter with common positive terminal of the outputs,
b shows a completely isolated multiresonant inherently current balancing Ćuk converter,
a shows an isolated multiresonant inherently current balancing Zeta converter with common negative terminal of the outputs,
b shows a completely isolated multiresonant inherently current balancing Zeta converter,
a shows a completely isolated multiresonant inherently current balancing SEPIC converter with split blocking capacitor,
a shows a completely isolated multiresonant inherently current balancing SEPIC converter with common blocking capacitor.
It is important generally that the two currents Icm1 and Icm2 should or must pass through zero during each cycle so that the core of the common mode choke is demagnetized again. Otherwise, after a few cycles the common mode choke loses its balancing effect, as the core goes into saturation because of a DC voltage component and two uncoupled inductors, each having an inductance corresponding to the leakage inductance, are then left over.
a shows another version of the circuit shown in
The current source is here implemented using a sine wave generator with a frequency of 48 kHz and a series resistance of 50 ohms. Depending on the amplitude of the signal generator, the cases 1 to 3 arise, as listed in the table below. In the cases 1 and 2 the transistor Q1 is turned off (0% duty cycle), whereas in case 3 the transistor is turned on (100% duty cycle). The very good balancing of the two output currents Io1 and Io2 despite markedly different loading of the two outputs may be observed.
Light emitting diode failure in such a circuit arrangement will now be considered. In the event of a short circuit failure, all the other light emitting diodes in the circuit are operated with rated current, which is to be considered as “optimum behavior in the event of a fault”. On the other hand, if a light emitting diode suffers open circuit failure, the voltage across this light emitting diode increases to a multiple of the forward voltage and, in addition, all the other light emitting diodes are operated with excessively low currents. Only partial balancing is possible. However, the high voltage across the defective light emitting diode may, on the other hand, be deemed an advantage, as this greatly simplifies detection of the defective light emitting diode and allows automatic bypassing of this light emitting diode by means of the switch or more specifically transistor provided anyway for dimming. In safety-relevant applications such as in the automotive sector, emergency operation can be therefore ensured in both fault scenarios—open and short circuit.
In principle this kind of current balancing works not only for light emitting diodes, but also for any loads such as those shown, for example, in
In the case of an ideal current source having an infinitely high no-load voltage, the circuit according to
Current balancing by the common mode choke is operative both in the case of
If in contrast to the diagram in
Variant B has the advantage over variant A that, on the one hand, provided the same current is required through all the light emitting diodes, the number of outputs does not need to be a power of 2 (at least if only 1:1 inductors are to be used and the same current is required through all the light emitting diodes) and, on the other hand, that all the common mode chokes must be designed for the same load current.
The common mode choke Lcm5 is optional and results in a “ring closure” which improves the balanced distribution of the currents to the outputs. However, this must be regarded as somewhat theoretical, as this effect has no significant impact in practice, not least because of the already very good balancing. For cost and efficiency reasons, the inductor Lcm5 will not therefore be used in the usual applications, as an additional ohmic resistance causes losses. The variant A requires n chokes for n outputs, variant B “without ring closure” requires n−1 chokes for n outputs.
c shows a specific embodiment of
d shows another specific example of circuit variant B similar to
Another embodiment of circuit variant B according to
f shows a variant C that is already known from the prior art, DE 10 2006 040 026 and WO 2005/038828 A2, for cold-cathode lamps. Variant C has the same advantages as variant B, but n inductors are required. In the field of cold-cathode lamps, it is prior art practice to check the operation of the circuit arrangement using a shunt resistor Rsh disposed in the secondary circuits. This can take place in a similar manner in LED circuits, which is facilitated by the galvanic isolation. However, in common mode chokes having a 1:1 transformation ratio, correspondingly high secondary currents Is flow, so that for dissipation reasons only small resistance values for Rsh are used, with the attendant difficulty of small measurement voltages. The arrangement according to
Although the arrangements according to
The circuit according to
b shows a further development of the circuit in
c shows a buck converter having three outputs, wherein only the leakage inductances of the common mode chokes are used as storage chokes of the converter. The current measuring device Imea determines one of the output currents and supplies a measurement signal proportional to that output current and referred to GND. The comparator Cmp1 is used to detect the demagnetization of the common mode chokes Lcm1 and Lcm2. The measurement signals Im and F are fed to the controller (not shown) which in turn generates therefrom the control signal Dr for the power switch.
For the measurement, the controller has been overridden and the transistor controlled using a constant duty cycle of 50% and constant frequency in order to enable effects produced by the controller and variations in the duty cycle to be eliminated, and therefore enable the effect of balancing to be tested in a particularly simple manner. The switching frequency was varied between 12, 24 and 48 kHz in three series of measurements. The input voltage was maintained constant at 10V and the load at the 2nd output was varied, while that at the 1st output remained unchanged (at 150 ohms). In this embodiment, the inductor L1 has a value of 100 uH. The common mode choke used is of type EPCOS B82721K2701-N20 having an inductance of 2×10 mH, a series resistance of 2×0.60 ohms and a rated current of 0.7 A.
It can be seen from
The curve 81 demonstrates the operation of the arrangement—here the common mode choke has been replaced by two 0.68 ohm resistors in order to illustrate the balancing effect achieved by the series resistance of the common mode choke alone.
As with all the measurements mentioned here, the converter according to
As in the case of the buck converter explained above, the output-side inductor L2 in
In the case of a converter with n outputs, in the implementation according to
a and 18b show two inventive embodiments based on the SEPIC converter concept, wherein in the version in
Here the so-called “trapezoidal capacitors” C1 and C2 allow virtually zero-voltage turn-off of the transistors Q1 and Q2. The transistors Q1 and Q2 have a fixed, time-invariant duty cycle, i.e. are not controlled by pulse width modulation. This is selected such that Q1 and Q2 are never simultaneously conducting. The duty cycles of the two transistors need not be equally large. Thus Q1 can have a duty cycle of 60% and Q2 a duty cycle of 35%.
The current controller Ctrl uses the voltage dropped across the resistor Rs to set the required nominal current through the light emitting diode D5, and therefore through all the light emitting diodes, by varying the switching frequency of the transistors Q1 and Q2. This nominal current could be predefined, for example, by a higher-order controller of a light management system (not shown).
For reasons of clarity, an input filter (preceding the input capacitor Ci) for suppressing electromagnetic interference is not shown in
Because of the two capacitors Cr1 and Cr2, the current Ii flowing into the rectifier circuits Re1 to Re5 cannot have a DC component. It is therefore advisable to use only rectifier circuits which absorb a pure alternating current at their input. If such rectifier circuits are used, magnetic saturation of the common mode chokes Lcm1 to Lcm4 is reliably prevented. For example, rectifier cells based on the unbalanced voltage doubler circuit as shown in
b shows another representation of the inventive circuit according to
With appropriate dimensioning of the leakage inductances of the common mode chokes, the totality of the leakage inductances Ls can completely assume the function of the resonant inductor Lr, as shown in the modified implementation according to
a shows a modified variant of the circuit according to
The circuit in
b shows another representation of the circuit according to
With appropriate dimensioning of the leakage inductances of the common mode chokes, the totality of the leakage inductances Ls can completely assume the function of the resonant inductor Lr, as shown in the modified implementation according to
d shows another advantageous further development similar to the circuit arrangement according to
The complexity of the galvanically isolated transmission of the current measurement signal according to
f shows another advantageous further development similar to that in
The magnetic components shown can be advantageously incorporated in one magnetic component, in particular in a ceramic component realized, for example, in LTCC technology.
The use of the leakage inductances is advantageous particularly if a plurality of functionally different magnetic components are integrated into one magnetic component, since, in comparison with conventional use of a plurality of discrete components, the integration here mostly results in relatively large leakage inductances which can now be advantageously utilized.
The design of the common mode choke is advantageously to be implemented such that it possesses a defined leakage inductance and the common mode choke does not go into saturation even at high currents. For this purpose, designs as described in EP 0 275 499 A1 or DE 36 21 573 A1 are advantageously used. For use for lighting purposes, a design as per DE 3621573 A1 in particular appears advantageous.
DE 36 21 573 basically achieves the same object as EP 0 275 499 A1: the implementation for a common mode choke having large additional leakage inductance for suppressing symmetrical (differential mode) interference is presented. In contrast to EP 0 275 499 A1, in DE 36 21 573 a separate “outer core” is not used for each “external” conductor, but only a single outer core for all. For this purpose two gapless toroidal cores are used for the common mode choke, wherein the first core is first provided with a winding over its entire circumference in order to obtain a weak external magnetic field. A second carbonyl iron powder core is placed concentrically over said first ferrite toroidal core. The second winding is then wound through the two toroidal cores with the same turns ratio and possibly somewhat thicker wire for equal copper resistances of the two windings. The selection of the core cross sections enables the nominal inductance of the common mode choke and the leakage inductance counteracting differential mode interference to be set separately from one another.
A first embodiment of the control system for the converter according to
Instead of the controller according to
In the event of choke demagnetization, the Low-High transition of F causes the ramp generator Ramp to begin to generate a new ramp. This is compared with the error signal by the comparator Cmp2. The higher the error signal, the longer P or Dr remains in the High state and consequently Q1 remains turned on before Cmp2 goes to Low. A Low at Dr results in demagnetization of the chokes until such time as the demagnetization is confirmed by F re-transitioning from Low to High, resulting in a new ramp being generated.
In order to ensure reliable operation of the circuit, in particular reliable start-up of the circuit, the timer Tmr is provided, the time value of which corresponds to the maximum conceivable demagnetization time. If the output is Low for longer than this time, a new ramp is generated, and it is not waited any longer for F to transition from Low to High.
A controller based on the current mode control principle for the circuit according to
The control amplifier Op1 produces at its output the signal Vea which is compared with the present current measurement value Im2. If the value of Im2 exceeds that of Vea, the High-Low transition of P results in resetting of the flipflop and therefore causes Q1 to be turned off. In the subsequent demagnetization phase, F initially remains High, as the present current value is greater than zero. If demagnetization has taken place, this results under some circumstances (because of a parasitic oscillation briefly causing Icm to go negative) in multiple toggling of the comparator Cmp1, wherein the High-Low transition of F causes the flipflop to be set and therefore Q1 to be turned on again. As also in the above circuits, an additional timer Tmr is provided which sets the flipflop after it has been in the unset state for a long time, thereby ensuring “start-up”
The circuits according to
The leakage inductances Ls1 and Ls2 of the common mode choke that can be advantageously used in the case of the buck converter are undesirable in the case of a boost converter, as they result in excessively high voltage peaks when the transistor Q1 turns off: Ls1 and Ls2 prevent the currents in the output circuits from being able to jump from 0 to the respective half current value of the inductor current through L1 at the turn-off instant of the transistor. A snubber network must therefore be provided which limits the switch voltage. This can be of dissipative design in the form of an RDC network in parallel with Q1, or consist of Ld and D3 as an optional clamping circuit for the transistor voltage and be non-dissipative. The clamping circuit shown limits the switch voltage immediately after the opening of Q1 to a value resulting from the transformation ratio of the transformer constituted by Ld and L1 and the input voltage. Ld and L1 must be magnetically coupled together as well as possible. Assuming that the input voltage is 10V and Ld comprises twice as many turns as L1, the transistor voltage would be limited to a value of twice the input voltage, i.e. 20V, as the diode D3 then begins to conduct and clamps the voltage across the transistor.
In contrast to the buck converter, in the case of the boost converter there is no limitation in terms of discontinuous and continuous operation, at least as long as the leakage inductances are negligibly small. Irrespective of the operating mode, while Q1 is turned on the common mode choke is demagnetized, the current through the common mode choke therefore becomes zero and, due to the subsequent blocking action of the two diodes D1 and D2, this state is maintained until the next time Q1 is turned off.
Therefore, in the case of the boost converter, none of the above described control circuits is required, because even when the converter is operating in continuous mode in respect of the inductor L1, because of the topology it is always ensured that the current sharing network is operated in discontinuous mode and consequently demagnetization of the common mode chokes in the network is always ensured.
As in the case of the buck converter, with the buck-boost converter appropriate monitoring or control is also required so as to reliably ensure demagnetization of the common mode chokes.
To detect demagnetization of the choke, different circuit variables can be used. Among other things, the current through L1 or the current flowing into the current sharing network can be measured. It can also be checked using two voltage measurements that the diodes D1 and D2 are blocking. An additional third winding can also be applied to each of the common mode chokes and it can then be evaluated that all these voltages have become zero. Alternatively, the voltage across the switching transistor can also be evaluated. After the original high value which is determined by the clamping circuit, during the demagnetization phase the voltage at the switch falls to the sum of the input voltage and the average of the absolute values of the two output voltages, then falling once again to the input voltage as soon as all the chokes have been demagnetized. This second fall in the switch voltage can likewise be used for detection.
In the embodiment according to
The following figures consider another variant of current balancing for a plurality of branches. The current balancing is implemented by the series connection of a capacitor, an alternating current or rather AC voltage source and two oppositely connected, reverse conducting rectifier circuits each containing one or more light emitting diodes connected in series. Each of these circuit arrangements provides two ‘light emitting diode outputs’ referred to a common potential (e.g. ground). A plurality of these circuit arrangements can be used if more than two ‘light emitting diode outputs’ are required.
a and 28b show embodiments of such circuit arrangements. The circuit types VVD and CD are depicted in the two figures. The circuit type VVD is based on a voltage doubling circuit and the circuit type CD is based on a simple current smoothing circuit.
The mode of operation of the circuit according to
The source Q operates as a current source. If a positive current Ii is supplied by the source Q,
If no current Ii flows through the source Q,
e accordingly shows the relevant components in the case that the source Q delivers a negative current. Here the behavior of the two rectifiers is precisely the reverse: for Q, effectively only GR2 is now present, whereas GR1 is not visible. The strength of the current Ii<0 only affects the load current I2, but not I1.
Because of the capacitor C0, no direct current can flow through the source, i.e. Ii cannot have a DC component, as the capacitor C0 acts as a blocking capacitor or balancing capacitor. Because the positive component of the current Ii ultimately determines the load current I1 (as the positive component of Ii is blocked by D12, it must flow through D11, and as no direct current can flow through C1, the time average of the positive component of Ii must equally correspond to the time average of I1) and the negative component Ii determines the load current I2, the time averages of the load currents I1 and I2 must be equal. The two loads R1 and R2 are therefore operated with the same current (current balancing).
f shows typical current and voltage waveforms of the circuit according to
For the representation of the voltages occurring in the lower half of the diagram, in addition to the assumption of ideal components, ideal smoothing of the load currents is assumed, which means infinitely large capacitances C1 and C2, so that the output voltages V1 and V2 have no ripple. It has also been assumed that no time periods with Ii=0 occur. Two different sized loads with R1=3 ohms and R2=4 ohms are assumed. This produces the output voltages V1=I1*R1=2*3=6V and V2=I2*R2=2*4=4V, as well as the illustrated responses of V12, V22, V0 and Vi.
If the mesh {ground-D12-Q-C0-D22-ground} is considered, the following mesh equation must be fulfilled:
V12(t)=Vi(t)+V0(t)+V22(t).
f shows that this equation is fulfilled at each point in time, and therefore also for the dashed-line time averages plotted (marked with overbar). The alternating current or rather AC voltage source is advantageously constituted by the secondary winding of a transformer, as this is a particularly simple means of producing a floating source.
g shows the block diagram of a circuit arrangement for balancing the two load currents I1 and I2 by the DC voltage V0 appearing across the capacitor C0 in the supply voltage path in the case of a reverse blocking rectifier GR1 and a forward blocking rectifier GR2 with single voltage output (circuit type VD) connected in parallel. The capacitor C0 suppresses a DC component in the supply current Ii. As Vi is a pure AC voltage source, the sum of the voltage across the AC voltage source Vi and the voltage across the capacitor C0 may contain a DC component. This component corresponds to the actual voltage difference of the two rectifiers GR1 and GR2. As one rectifier is forward blocking and the other rectifier is reverse blocking, each rectifier is supplied with a half-wave of the alternating current Ii in each case. Due to the DC component of the voltages Vi+V0, a different power is also permitted in the two operating sections, so that the current in both sections can be equally large. For example, if the current I11 in the first operating section were to become greater on average than the current I21 in the second operating section, the capacitor C0 would discharge and the voltage V0 would fall, so that the voltage V1 would also fall and the voltage V2 would increase in absolute terms, which counteracts the differential current flow and therefore balances the current magnitudes.
k shows the block diagram of a circuit arrangement for balancing of the two load currents I1 and I2 by the DC voltage V0 appearing across the capacitor C0 connected between the voltage source and the reference potential in the case of one reverse and one forward blocking rectifier with single voltage output (circuit type VD) connected in parallel. The operation of this circuit arrangement is identical to that of the circuit arrangement according to
h shows the phase diagram of
If more than two light emitting diode outputs are required, there are advantageously used:
a) a plurality of transformers connected in series on the primary side which have characteristics that are as ideal as possible particularly in the case of markedly different loads or more specifically light emitting diodes,
b) a transformer having a plurality of secondary windings, and, particularly in the case of markedly different loads or more specifically light emitting diodes, additional common mode chokes which balance the secondary currents,
c) a combination of a) and b).
On the primary side, the transformer is controlled by one of the usual power electronic circuits, such as a half-bridge, full-bridge, push-pull or class E converter. This is advantageously a soft-switching circuit based on the ZVS or ZCS principle.
Incorporation of a plurality of inductive components (transformers, common mode chokes or a combination of such components) into one component appears particularly advantageous because of the possible reduction in the size of the unit as well as in the complexity in terms of manufacture, testing and procurement. Particularly in the case of circuit type CD, the required inductors (e.g. L1, L2 in
The rectifier switches can be implemented as synchronous rectifiers. In particular, the transformers present anyway in the circuit can be used for controlling the semiconductor switches of the synchronous rectifier.
a, 29b, 29c and 29d and
In all the Figures, light emitting diodes or light emitting diode strings have been shown as loads of the rectifiers GR with cathode connected to GND. This need not necessarily be the case—with appropriate circuit adaptation the anode can also be connected to GND. This could be advantageous particularly if the housing of the LEDs used are each connected to the anode of the LED chip, as all the LED housings can then be connected to a common electrically grounded heat sink, resulting in particularly good cooling of the light emitting diodes.
A function generator with f=50 kHz is used as signal source Q. The resistors R1 to R4 are required for current measurement, but not for actual operation. The following components are used:
Tr1: transformer 1:1:1, Lp=Ls1=Ls2=1 mH, fres=750 kHz, RDC<1R0
Tr12: common mode choke EPCOS B82721-K2701-N20, 2×10 mH, 2×0R60 typ. RDC
All diodes: SS34 (3 A, 40V, Schottky)
All capacitors: 1 OuF, 25V, X7R, TDK
The measured values in Table 1 were also able to be measured similarly using this source. The following components were used:
DQ: not installed (optional if a MOSFET is used as Q1, as then if not installed then assumes the body diode function; essential if Q1 is a bipolar transistor or IGBT)
The Figures consider a third current balancing variant.
Also in this embodiment, quasi-parallel operation of a plurality of light emitting diodes and/or a plurality of LED strings using a DC/DC converter is proposed, wherein the magnitudes of the current flowing through the light emitting diodes are virtually identical. Control must be applied merely to the current in a light emitting diode or in a string of light emitting diodes. The converter has a current sharing network containing one or more common mode chokes in a basic configuration according to
If the currents through all the windings of the common mode chokes periodically return to zero, this results in the desired good balancing of the light emitting diode currents, as the common mode chokes in the current sharing network then operate in the desired manner. The operating basis of common mode chokes is that each choke winding has very high impedance. As the result of corresponding current flows in both windings, the generated magnetic fluxes in the core and therefore the high impedances cancel each other out. For proper operation of a common mode choke, high inductance values of the windings are therefore required, for which reason cores consisting of highly permeable material without air gap are normally used which cause relatively low saturation currents. In order to prevent saturation of the magnetic core of the common mode choke because of a sustained direct current, a periodic no-current state of the two windings is inventively realized.
The hitherto described current balancing using common mode chokes is particularly applicable if a periodic flow of current is present or is generated which—as already explained—consistently returns to zero. Numerous switched power electronic circuits can produce such current flows. For example, the alternating current source shown in the previous Figures can be implemented by any inverter. This is followed by rectifiers in order to supply the light emitting diodes with direct current having minimal ripple.
According to the invention, converter structures are used which have no DC path through the common mode choke, i.e. the arithmetic mean values of the currents Icm1 and Icm2 in
The resonant cells shown in
The combining of the possibilities A) to C) from
Other variants of the resonant cells (also known as “building blocks”) are permissible provided that absence of direct current is ensured. Therefore, as well as additional capacitors, any components can be connected in series with the windings of the common mode choke and the capacitors. In particular, it is advisable to connect the windings of one or more additional common mode chokes in series if the converter is to have more than two outputs.
As the circuits according to
Other examples of converters containing such a configuration are the half-bridge converter in
The following figures consider another variant of current balancing of a plurality of light emitting diode strings using multiresonant cell converters.
a, 39b and 39c show the basic circuitry of a step-down or buck converter (
Additionally indicated by dashed lines are the positions (C1, Lcm1, C11) where the (at least) three resonant elements must be inserted in order to change the above hard-switching basic topologies into their double zero-voltage switching (double ZVS) multiresonant equivalents. Equivalents because a multiresonant buck converter can only step down, a multiresonant boost converter can only step up and a multiresonant Ćuk converter can do both. Such circuits are particularly useful if unavoidable leakage inductances are present while at the same time high efficiency, high component density and good electromagnetic compatibility are required: the leakage inductances constitute the inductive part of a resonant circuit which is tuned to the operating frequency.
Each common mode choke also has an uncompensated leakage component, the fact on which the invention is based. In order to further develop the circuit arrangement according to
According to the invention, the leakage inductances of the at least one common mode choke are used to produce resonant circuits which allow the power switches within the converter circuits to be soft-switched.
Proposed is quasi-parallel operation of a plurality of light emitting diodes and/or of a plurality of light emitting diode strings using a converter which only has one inverter, and wherein all the light emitting diodes carry the same current. Control action only has to be applied to the current in one light emitting diode or in one string of light emitting diodes.
The above mentioned common inverter here basically comprises a single power switch and at least one storage inductor. The power switch can contain an uncontrolled antiparallel diode (inverse diode), and is controlled using special variable-frequency and state-dependent PWM. The above mentioned common mode choke is expressly not to be regarded as a storage inductor. Therefore, all six known single-switch DC/DC converters, namely the buck, boost, buck-boost, Ćuk, Zeta and SEPIC converter, can be used as basic converter topologies.
The plurality of rectifiers according to the invention contain as many diodes as light emitting diode strings present, i.e. precisely N rectifier diodes are provided for N light emitting diode strings. The number of the already mentioned storage inductors in buck, boost or buck-boost topologies is likewise precisely N, in Ćuk, SEPIC or Zeta topologies N+1. Their inductance values in the multi-output converter considered are approximately the same. In contrast to many special single-switch DC/DC converters, e.g. those with input or output ripple current compensation, none of these storage inductors needs to be coupled to one of the other storage inductors in the case of the inherently current balancing multi-output converters presented here.
Unlike the above embodiments, all the converters presented here operate in “double ZVS multiresonant conduction mode” in all their branches. The advantage of this mode of operation is the resonant soft-switching of all the switching edges of all the rectifier diodes involved and of the turn-on edge of the inverter switch. In addition, in the case of the three converters with current output (buck, Ćuk and Zeta) for supplying light emitting diodes, the otherwise usual output filter capacitor can be omitted, which in particular facilitates the controllability of a possible higher-order lighting system.
The resonant cells explained above play a key role here. If N inherently current balancing outputs are provided, the resonant cell comprises in addition to the at least one common mode choke at least N capacitors in series with the terminals of the common mode choke.
According to the invention, the common mode choke is always inserted where the additional resonant inductance is connected for converting a hard-switching CCM converter into a multiresonant double ZVS single-switch converter. The series capacitors required to the left or right thereof are either already present in the converter topology provided, or are likewise inserted as N resonant capacitors each connected in parallel with one of the N rectifier diodes. Although not directly visible, the series connection with the common mode choke is also preserved in this configuration. The capacitance of these N new “rectifier capacitors” is approximately equal in each case. Finally, yet another resonant capacitor, the so-called inverter capacitor, is connected in parallel with the inverter switch. The capacitance ratio of said inverter capacitor to the sum of all the N rectifier capacitors constitutes an important design criterion for these multiresonant converters.
In the case of N rectifier diodes within the considered converter topologies for N current balancing outputs, at least N storage inductors are always present—as already described above. In addition, a corresponding number of blocking or filter capacitors are always used which can then also be differentially charged to the different output voltages for each branch. As the respective output voltage is reflected in the reverse voltage of the associated rectifier diode, in addition to the freedom of being able to have an independent capacitor charged individually for each output branch, the “AC voltage elasticity” due to at least N independent storage inductors is the second basic requirement for inherent current balancing in the multiresonant single-switch DC/DC converters. Since, similarly to the rectifier diodes, the voltage across these storage inductors can be different for each branch, said storage inductors, as already explained, must be neither coupled to one another nor to any input storage inductor present.
This produces soft-switching converters in which both the switch S and the diodes are soft-switched, preferably zero-voltage switched in both cases. This results in a reduction in the losses, in particularly the switching losses, much less electromagnetic interference, and, because of the smaller EMC filters required, a higher overall efficiency of the circuit in question. Because of the greatly reduced switching losses, these converters can be operated at higher switching frequencies, which in turn leads to a reduction in the size of the energy storage devices, i.e. the inductors and capacitors, and therefore makes more compact converters possible. In contrast to the pulse width modulated converters which constitute their starting point, the multiresonant converters are operated not with constant frequency but with variable frequency for controlling the output power, which in turn helps to improve their EMC.
Operating data of Ćuk converter
According to single-switch DC/DC converter theory known since 1988, the external variables and all the current and voltage behaviors inside the so-called converter cell (comprising S1, D1, C1, Lcm1, D10, C11, D20, C21) of a Ćuk converter are approximately identical to those of a buck-boost, SEPIC or Zeta converter if said converter cell is of the same design and S1 is controlled in like manner. Separate dimensioning and simulation of these three other topologies (see
This converter theory also makes it possible to calculate the external variables of a purely step-down or a purely step-up converter in the case of identical design of said converter cell and approximately identical behaviors over time in that converter cell. The following table shows the corresponding results for the so-called “identical cell” buck and boost converters. Here the output voltages of the buck converter correspond to those of the Ćuk converter, but at higher LED currents and higher input voltage. In the multiresonant boost converter, the input voltage and the average LED currents coincide with those of the Ćuk converter, although such a step-up converter then produces on average 24V at its outputs.
Operating data, buck, multiresonant
Operating data, boost, multiresonant
Noticeable is the similarity between this
Because of its topological symmetry, the Ćuk converter according to
For each of the 4 topologies, there are basically three isolating possibilities, as seen from the input in each case: if the common mode choke comes first, an independent isolating transformer is required for each output; the flyback and SEPIC converters according to
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2010 041 632.0 | Sep 2010 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP11/66606 | 9/23/2011 | WO | 00 | 3/29/2013 |