1. Field of the Invention
The invention relates to a circuit board connector.
2. Description of the Related Art
Japanese Unexamined Patent Publication No. H05-326049 and
Japanese Unexamined Patent Publication No. H06-325826 discloses another circuit board connector with a housing and a plurality of terminal fittings. Each terminal fitting has a base that is inserted and held in the housing so that the terminal fittings are arranged side-by-side along a width direction of the housing. Portions of the terminal fittings project back from the housing and are bent down. Board connecting portions are defined at bottom ends of the bent portions and are soldered into electrical connection with a circuit board.
A demand exists for a miniature circuit board connector. The connector disclosed in Japanese Unexamined Patent Publication No. H06-325826 could be miniaturized by narrowing the intervals between the terminal fittings along the widthwise direction. This design option would also narrow the intervals between the board connecting portions and would make it difficult to solder the board connecting portions individually to the circuit board.
The present invention was developed in view of the above problems and an object thereof is to miniaturize a circuit board connector.
The invention relates to a circuit board connector with a housing and a board fixing portion for fixing the housing to a circuit board. The board fixing portion is made of a metal plate and is formed separate from the housing. The board fixing portion is mounted in the housing and is fixed to the circuit board by soldering. The soldered connection enables the board fixing portion to be smaller than the prior art board fixing portion that uses screws to fix the housing to the circuit board. Thus, the entire circuit board connector can be miniaturized.
A solder inflow space preferably is defined between the board fixing portion and the housing for permitting the inflow of solder during soldering. Thus, molten solder is prevented from flowing onto the circuit board even if excess molten solder is used to fix the board fixing portion.
The board fixing portions preferably are coupled side-by-side to a carrier via couplings. The couplings then are cut so that the board fixing portions can be mounted in the respective housing. Each board fixing portion has a soldering portion that can be soldered to the circuit board. The soldering portion preferably is at an end of the board fixing portion different from the end that has the coupling. Thus, any burrs that may be formed during the cutting of the coupling portion will not adversely affect the soldering.
The housing preferably has a mount groove for receiving the board fixing portion. Additionally, the board fixing portion preferably has a retaining portion for biting into an edge of the mount groove and retaining the board fixing portion in the mount groove. The board fixing portion may have a resiliently deformable arm for bringing the retaining portion away from the edge of the mount groove. The resiliently deformable arm reduces the force required to insert the board fixing portion and hence facilitates mounting of the board fixing portion.
The circuit board connector also a plurality of terminal fittings. Each terminal fitting preferably has a base to be held in the housing so that the terminal fittings are arranged substantially side-by-side along a width direction of the housing. A board connecting portion is defined at one end of the base and is connectable with a circuit board. The board connecting portions are narrower than the bases. Thus, the board connecting portions can be connected more easily with the circuit board even if intervals between the respective side-by-side terminal fittings are narrow. Thus, the circuit board connector is suitable for the miniaturization.
Each terminal fitting preferably has a mating portion at an end of the base opposite the board connecting portion. The mating portion projects from a connecting surface of the housing and is connectable with a mating terminal in a mating housing. The bases preferably are wider than the mating portions. Thus, the terminal fittings have suitable strength even though the matting portions are made narrower to conform to mating terminals as a result of the miniaturization.
The terminal fittings preferably are mounted at a plurality of stages along a height direction. The terminal fittings at each stage are at positions displaced from those at each other stage. The board-side connecting portions of the terminal fittings at the respective stages are at substantially the same position along forward and backward directions. Thus, the circuit board connector can be miniaturized along forward and backward directions.
A circuit board connector C according to a first embodiment of the invention is described with reference to FIGS. 1 to 10. As shown in FIGS. 1 to 5, the circuit board connector C has a housing 10. Terminal fittings 20 and board fixing portions 30 are mountable in the housing 10. The housing 10 is fixed to a circuit board K by the board fixing portions 30 and is connectable with an unillustrated mating housing. In the following description, the end of the housing 10 that is to be connected with the mating housing (right side in
As shown in FIGS. 1 to 3, the housing 10 has a wide terminal holding portion 11 and a receptacle 12 that projects forward from a peripheral edge of the terminal holding portion 11. The terminal holding portion 11 is formed with a plurality of terminal insertion holes 13 for receiving the terminal fittings 20. The terminal insertion holes 13 are arranged side-by-side along a width direction at upper and lower stages. More specifically, twenty-two terminal insertion holes 13 are arranged at the lower stage and eighteen terminal insertion holes 13 are arranged at the upper stage. The upper stage is divided into left and right arrays of nine terminal insertion holes, as shown in
As shown in
The receptacle 12 is a substantially rectangular tube with an open front end for receiving the mating housing from the front. A lock 14 projects down and in at a widthwise middle position of the upper part of the receptacle 12. The lock 14 is engageable with a lock arm of the mating housing to hold the two housings connected. A mount groove 15 is provided at each of the opposite widthwise sides of the receptacle 12 for receiving the board fixing portions 30.
Each board fixing portion 30 is made separate from the housing 10 and is formed by bending a metal plate that has been stamped into a specific shape, as shown in FIGS. 4 to 7. The board fixing portion 30 has a substantially flat main plate 31 that extends along the vertical direction. A soldering leg 32 projects laterally from a bottom end 35 of the main plate 31. Thus, the board fixing portion 30 is substantially L-shaped when viewed from the front or behind (see
The main plate 31 of the board fixing portion 30 is stepped to define three widths that become sequentially narrower towards the bottom end, as shown in
The board fixing portion 30 is inserted into the mount groove 15 until the step 33a at the bottom end of the upper portion 33 of the main plate 31 contacts the step 18a at the bottom end of the wide portion 18 of the main plate accommodating portion 16. Thus, the bottom surface of the board fixing portion 30 is positioned to be substantially flush with the bottom surface of the housing 10. The bottom portion 35 of the main plate 31 is spaced from the narrow portion 19 of the main plate accommodating portion 16 by specified clearances to define solder inflow spaces S when the board fixing portion 30 is mounted in the mount groove 15. The solder inflow spaces S are exposed laterally to the outside to permit the flow of the solder during a soldering operation. Notches 17a are formed at the bottom ends of the groove edges of the soldering leg accommodating portion 17 to facilitate the inflow of the solder (see
Many board fixing portions 30 are stamped from a metal blank to project side-by-side from a carrier 37 that extends in the widthwise direction of the board fixing portions 30, as shown in
Each terminal fitting 20 is formed by bending a metal plate that has been stamped into a specified shape. As shown in
A mating portion 22 is provided at a front side of the base 21 of the terminal fitting 20 and projects forward from the front connecting surface of the terminal holding portion 11. The mating portion 22 is surrounded by the receptacle 12 and is connected electrically with a mating terminal in a mating housing. On the other hand, a board connecting portion 23 is at the bottom end of the base 21 and is bent to extend back. The board connecting portion 23 is electrically connectable with a conductor path (not shown) printed on the circuit board K by soldering. The thickness of each terminal fitting 20 is constant over the entire length, and the width of the base 21 exceeds the thickness thereof.
Two front-stops 24 bulge out sideways at the opposite lateral edges of the rear end of the front part 21a of the base 21. The front end surfaces of the front-stops 24 contact the rear end surface of the receiving portion 13b when the terminal fitting 20 is inserted to a proper depth in the terminal insertion hole 13. Thus, the terminal fitting 20 can be stopped so as not to move any further forward from a proper insertion position. Two retaining portions 25 project sideways on the opposite lateral edges of the front part 21a of the base 21 before the front-stops 24 and bite into the edges of the terminal insertion hole 13 for retaining the terminal fitting 20 in the terminal insertion hole 13.
As shown in
The matting portion 22 is narrower than the front part 21a of the base 21, but is wider than the board connecting portion 23. A boundary between the matting portion 22 and the base 21 is gradually widened toward the base 21, and the opposite side surfaces thereof define slanted insertion guides 26 that guide the insertion of the terminal fitting 20 into the terminal insertion hole 13.
As described above, the terminal insertion holes 13 are offset. Accordingly, the terminal fittings 20 at the upper stage and those at the lower stages are offset along the width direction as shown in
The terminal fittings 20 are obtained by stamping a metal plate into a specified shape, and then bending and embossing the plate. Here, depending on the metal plate used, the width may be smaller than the thickness. In such a case, the entire terminal fitting 20 is elongated widthwise by embossing to obtain a planned width and thickness for each part. The base 21 then is bent substantially at a right angle to form a bend 21c. The bending is applied after the thickness is made smaller than the width. Thus, the bending precision is improved, and the bent portion 21c is formed reliably into a planned shape.
The connector C is assembled by inserting the terminal fittings 20 are into the housing 10 from a state shown in
The connector assembly proceeds by inserting the board fixing portions 30 into the mount grooves 15 from above along the direction of the plate surfaces of the main plates 31 from a state shown in
The terminal fittings 20 may be mounted before or after the board fixing portions 30.
The housing 10 is placed on the circuit board K so that the soldering legs 32 of both board fixing portions 30 are at specified positions on the circuit board K. Molten solder then is attached to the peripheral edges of the soldering legs 32. The amount of the molten solder may be excessive. However, excess solder flows into the solder inflow spaces S between the bottom portion 35 of the main plate 31 and the narrow portion 19 of the main plate accommodating portion 16 to prevent molten solder from flowing onto the circuit board K. The board fixing portions 30 are fixed to the circuit board K by solidifying the attached solder.
The board connecting portions 22 of the terminal fittings 20 are laid on the corresponding conductor paths on the circuit board K, and molten solder is attached to peripheral edges of the board connecting portions 22. The molten solder is solidified so that the board connecting portions 22 are fixed to the circuit board K and are connected electrically with the conductor paths. The board fixing portions 30 can be fixed to the circuit board K before or after the terminal fittings 20 are soldered.
The mating housing is fit into the receptacle 12 after the circuit board connector C is mounted on the circuit board K as described above. Then, mating terminals are connected electrically with the matting portions 22.
As described above, the metal board fixing portions 30 are mounted into the housing 10 and are fixed to the circuit board K by soldering. Thus, the board fixing portions 30 are smaller than the prior art board fixing portions that must be fixed by screws, and the entire circuit board connector can be miniaturized. Further, the operation of fixing the board fixing portions 30 and the operation of soldering the terminal fittings 20 can be carried out successively, and the prior art process of tightening screws is not needed. Thus, operational efficiency is better.
The solder inflow spaces S are defined between the board fixing portions 30 and the housing 10. Excess solder applied during soldering the board fixing portions 30 will flow into the solder inflow spaces S and not onto the circuit board K.
The soldering leg 32 is provided at the end of the board fixing portion 30 spaced from the end that has the coupling 38. Thus, any burrs formed as the coupling 38 is cut will not adversely affecting the soldering.
The terminal fittings 20 at the upper and lower stages are offset along the width direction and the board connecting portions 22 of the terminal fittings 20 at the upper and lower stages are at substantially the same position with respect to forward and backward directions. Accordingly, the circuit board connector C is small along forward and backward directions as compared to circuit board connectors that have the board connecting portions of terminal fittings at upper and lower stages offset along forward and backward directions.
The board connecting portions 23 of the terminal fittings 20 are narrower than the bases 21. Thus, sufficient intervals are given between adjacent board connecting portions 23, even if the widthwise intervals between the respective terminal fittings 20 are smaller due to miniaturization of the circuit board connector. C and the offset arrangement of the terminal fittings 20. As a result, the board connecting portions 23 can be soldered easily to the circuit board K, and the circuit board connector C is suitable for the miniaturization.
The bases 21 are wider than the matting portions 22. Thus, the terminal fittings 20 have a suitable strength even if the width of the mating portions 22 are reduced to conform to mating terminals as a result of the miniaturization of the connector. Furthermore, the terminal fittings 20 at the upper and lower stages are displaced along the width direction. Thus, the rear ends of the connector-side connecting portions 23 of the terminal fittings 20 at the upper and lower stages are at substantially the same position along forward and backward directions. Therefore, the circuit board connector C can be made smaller along forward and backward directions.
A second embodiment of the invention is described with reference to
The circuit board connector of the second embodiment has a board fixing portion 30A with a main plate 31, as shown in
The invention is not limited to the above described and illustrated embodiments. For example, the following embodiment is also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiment, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.
The shape of the board fixing portion can be changed. For example, the board fixing portion of the first embodiment may be formed with such a bored portion as not to form arms.
The housing may be formed with positioning projections and the circuit board may be formed with positioning recesses, so that the positioning projections fit in the positioning recesses to locate the soldering portions of both board fixing portions at positions on the circuit board planned to fix the board fixing portions to the circuit board and to position the board connecting portions of the respective terminal fittings on the corresponding conductor paths.
The solder inflow spaces are defined by forming the bottom of the main plate of the board fixing portion narrower than the middle portion in the foregoing embodiments. However, the solder inflow spaces may be defined, for example, by forming the middle and bottom portions of the main plate to have the same width and forming the bottom end of the narrower portion of the mount groove to be partly wider.
The coupling is at the upper end of the main plate opposite from the soldering leg in the foregoing embodiments. However, the coupling may be at a lateral end of the main plate or at the bottom end of the main portion.
The arms of the second embodiment may be supported only at one end according to the present invention.
The terminal fittings are connected to the circuit board by soldering in the foregoing embodiments. However, the invention also is applicable to connectors with press-fit terminals in which board connecting portions are pressed into a circuit board. Further, the terminal fittings are not limited to an L-shape and the invention is applicable to connectors with straight terminal fittings. The invention is also applicable to cases where male terminal fittings are mounted in a mating housing and terminal fittings have female connector connecting portions.
The width of the base exceeds its thickness in the foregoing embodiment. However, the thickness may equal or exceed the width according to the invention. The width and thickness of the mating portions and those of the board connecting portions also can be changed. In such a case, the mating portions may have the same width as the bases.
Although the terminal fittings are offset in the foregoing embodiment, the upper and lower terminal fittings may be at the same width positions.
Number | Date | Country | Kind |
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2003-404638 | Mar 2003 | JP | national |
2003-404637 | Mar 2003 | JP | national |