Information
                
                    - 
                        
 Patent Grant
                     
                    - 
                        
 6317018
                     
                
             
         
    
    
        
            
                - 
                    
Patent Number
                    6,317,018
                 
                - 
                    
Date Filed
                    Tuesday, October 26, 199926 years ago
                 
                - 
                    
Date Issued
                    Tuesday, November 13, 200123 years ago
                 
            
         
     
    
        
            
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Inventors
        
                 
                - 
                            
Original Assignees
        
                 
                - 
                                
Examiners
            
                    - Donovan; Lincoln
 
                    - Nguyen; Tuyen T.
 
            
                            Agents
        
                - Cantor Colburn LLP
 
                - Horton; Carl B.
 
        
                 
            
         
     
    
        
            
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CPC
        
                 
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US Classifications
        
                            Field of Search
        
                US
 
                    - 335 25
 
                    - 335 24
 
                    - 335 23
 
                    - 335 35
 
                    - 218 152
 
                    - 218 153
 
                    - 218 154
 
                    
                 
                - 
                            
International Classifications
        
                 
                - 
                            
                
 
            
         
     
        
     
    
        
        
    
        
            
        Abstract
A mechanism for operating a plurality of circuit interruption mechanisms of a circuit breaker, the mechanism applies a uniform force to the circuit interruption mechanisms. The mechanism applying a force to an elongated member for manipulating the circuit interruption mechanisms. The mechanism applying the force to the elongated member at a first position and a second position, the first position and the second position being intermediate to a center of the elongated member and the plurality of circuit interruption mechanisms.             
         
        
            
                    Description
  
    
      
        BACKGROUND OF THE INVENTION
      
    
    
      
        This invention relates to an operating mechanism for a four-pole electrical breaking apparatus, namely, a four pole circuit breaker having the first three poles associated with the three phases of an electrical supply system and the fourth pole being associated with the neutral.
      
    
    
      
        Generally, four pole circuit breakers are usually derived from a three pole design. Accordingly, the mechanism for controlling the opening, closing and resetting of the circuit breaker is, in the case with a three pole design, associated with the center pole. In such a design, the operating mechanism is positioned over the center pole and, accordingly, the force of the mechanism is applied on either side of the center pole. This design allows the forces from the mechanism to be distributed symmetrically on either side of the center pole.
      
    
    
      
        However, as a fourth pole is added to such a configuration, the forces are no longer distributed symmetrically. This asymmetry gives rise to problems of unbalanced loading at the fourth pole. This unbalanced loading is caused by the flexing or bending of the crossbar, which is magnified at the fourth pole. This bending and/or flexing will contribute to a loss of motion, and accordingly, a lower contact pressure being applied by the crossbar at the pole furthest from the mechanical mechanism.
      
    
    
      
        U.S. Pat. Nos. 4,383,146 and 5,357,066 both offer a proposed solution to the above-mentioned problems. However, both patents require significant modifications to the controlling mechanism, including the incorporation of a secondary mechanism, as well as modifications to the fourth pole.
      
    
    
      
        SUMMARY OF THE INVENTION
      
    
    
      
        In an exemplary embodiment of the present invention a circuit breaker controlling mechanism is configured to apply a symmetrical force to the circuit interruption mechanism corresponding to each of the poles in a circuit breaker. The circuit breaker controlling mechanism is configured to apply its mechanical force at locations that will result in an evenly distributed force.
      
    
    
      
        In another exemplary embodiment of the present invention, a controlling mechanism for applying and evenly distributing a force to a four phase circuit breaker requires a minimal amount of design change from the mechanism that is used for a three pole circuit breaker.
      
    
    
      
        In another exemplary embodiment of the present invention, a controlling mechanism is configured to withstand a higher loading force and, therefore, apply a larger force to the circuit interruption mechanism of a circuit breaker.
      
    
    
      
        In yet another exemplary embodiment of the present invention, the controlling mechanism is configured to align with a controlling mechanism of a three phase circuit breaker.
      
    
  
  
    
      
        BRIEF DESCRIPTION OF THE DRAWINGS
      
    
    
      
        
          FIG. 1
        
         is a view of the prior art;
      
    
    
      
        
          FIG. 2
        
         is a top plan view of the present invention;
      
    
    
      
        
          FIG. 3
        
         is a view along the lines 
        
          
            3
          
        
        —
        
          
            3
          
        
         of the 
        
          FIG. 2
        
         embodiment;
      
    
    
      
        
          FIG. 4
        
         is an exploded view of the present invention;
      
    
    
      
        
          FIG. 5
        
         is a partially exploded view of the present invention;
      
    
    
      
        
          FIG. 6
        
         is a perspective view of the present invention;
      
    
    
      
        
          FIG. 7
        
         is a front elevation view of the present invention;
      
    
    
      
        
          FIG. 8
        
         is a side elevation view illustrating the present invention in an open configuration;
      
    
    
      
        
          FIG. 9
        
         is a side elevation view illustrating the present invention in a closed position;
      
    
    
      
        
          FIG. 10
        
         is a side elevation view illustrating the present invention in a tripped position;
      
    
    
      
        
          FIG. 11
        
         is a top plan view of an alternative embodiment of the present invention;
      
    
    
      
        
          FIG. 12
        
         is a view along lines 
        
          
            12
          
        
        —
        
          
            12
          
        
         of the 
        
          FIG. 11
        
         embodiment; and
      
    
    
      
        
          FIG. 13
        
         is a view of prior art.
      
    
  
  
    
      
        DESCRIPTION OF THE PREFERRED EMBODIMENT
      
    
    
      
        Generally, four pole circuit breakers are usually derived from a three pole design. Accordingly, the mechanism for controlling the opening, closing and resetting of the circuit breaker is, in the case of a three pole design, positioned to be placed over the center pole. This design causes the lateral forces of the controlling mechanism in a three pole design to be distributed symmetrically on either side of the center pole.
      
    
    
      
        However, and as a fourth pole is added to such a configuration, the lateral forces are no longer distributed symmetrically. This asymmetry gives rise to an unbalanced loading situation, which is due to the bending and for the flexing up the crossbar.
      
    
    
      
        In order to close the circuit breaker a considerable amount of force is exerted upon the crossbar. Such forces will cause the crossbar to bend and/or flex.
      
    
    
      
        This bending and/or flexing will cause a loss of motion at a position furthest from the controlling mechanism. Accordingly, the pole furthest from the controlling mechanism receives a lower contact force and contact depression than the other poles. This unbalanced loading will prevent the fourth pole from carrying a current or result in a higher contact temperature if the fourth pole is able to carry a current. This higher contact temperature is a result of a higher resistance at the fourth pole due to a lower contact force and for contact depression.
      
    
    
      
        Such an asymmetrical loading of the prior art is illustrated in FIG. 
        
          
            1
          
        
        . Here, three phases 
        
          
            1
          
        
        , 
        
          
            2
          
        
         and 
        
          
            3
          
        
         and a neutral 
        
          
            4
          
        
         have a single mechanism 
        
          
            5
          
        
         for applying a mechanical force to a crossbar 
        
          
            6
          
        
        .
      
    
    
      
        As illustrated by the dashed lines in 
        
          FIG. 1
        
        , and as a force is applied to crossbar 
        
          
            6
          
        
         by mechanical mechanism 
        
          
            5
          
        
        , crossbar 
        
          
            6
          
        
         will tend to bend, and accordingly, an uneven or weaker force will be applied to neutral 
        
          
            4
          
        
        . This will result in neutral 
        
          
            4
          
        
         being susceptible to a lower, or undesired, contact force and less contact depression.
      
    
    
      
        Referring now to 
        
          FIG. 2
        
        , a circuit breaker 
        
          
            10
          
        
         is illustrated. Circuit breaker 
        
          
            10
          
        
         comprises a plurality of cassettes 
        
          
            12
          
        
        , 
        
          
            14
          
        
        , 
        
          
            16
          
        
         and 
        
          
            18
          
        
         each of which represents a pole of circuit breaker 
        
          
            10
          
        
        . Cassettes 
        
          
            12
          
        
        , 
        
          
            14
          
        
        , 
        
          
            16
          
        
         and 
        
          
            18
          
        
         each are adapted for connection with an associated electrical distribution system and a protected electric circuit. Moreover, cassettes 
        
          
            12
          
        
        , 
        
          
            14
          
        
        , 
        
          
            16
          
        
         and 
        
          
            18
          
        
         each contain a means and/or mechanism to interrupt the electrical circuit.
      
    
    
      
        Generally, a four-pole circuit breaker comprises three phases and a neutral conductor.
      
    
    
      
        As contemplated with the present invention, cassettes 
        
          
            12
          
        
        , 
        
          
            14
          
        
         and 
        
          
            16
          
        
         represent the three phases of the circuit breaker while cassette 
        
          
            18
          
        
         represents the neutral. Alternatively, and as an application of circuit breaker 
        
          
            10
          
        
         may require, cassettes 
        
          
            14
          
        
        , 
        
          
            16
          
        
         and 
        
          
            18
          
        
         represent the three phases of the circuit breaker while cassette 
        
          
            12
          
        
         represent the neutral.
      
    
    
      
        This feature is a particular importance in international applications wherein regulatory requirements and/or industry applications of different countries require the positioning of the neutral to be on either end of circuit breaker 
        
          
            10
          
        
        .
      
    
    
      
        In order to affect the opening, closing and/or reset of circuit breaker 
        
          
            10
          
        
        , and accordingly the circuit interruption mechanism of cassettes 
        
          
            12
          
        
        -
        
          
            18
          
        
        , an operating mechanism 
        
          
            20
          
        
         applies a force to a crank pin 
        
          
            22
          
        
        . Crank pin 
        
          
            22
          
        
         is an elongated member that is received and passes through each circuit mechanism of cassettes 
        
          
            12
          
        
        -
        
          
            18
          
        
        . As a force is applied to crank pin 
        
          
            22
          
        
        , the force is transferred to the circuit interruption mechanisms of cassettes 
        
          
            12
          
        
        -
        
          
            18
          
        
        .
      
    
    
      
        Referring now in particular to 
        
          FIGS. 2-10
        
        , operating mechanism 
        
          
            20
          
        
         comprises, among other elements, a pair of side frames 
        
          
            24
          
        
        , a handle yoke 
        
          
            26
          
        
        , a plurality of frame pins 
        
          
            28
          
        
        , a pair of linkage mechanisms 
        
          
            30
          
        
         and a toggle pin 
        
          
            32
          
        
        .
      
    
    
      
        Linkage mechanisms 
        
          
            30
          
        
         assists and transferring a user applied force from handle yoke 
        
          
            26
          
        
         to crossbar 
        
          
            22
          
        
        . This force will open, close and/or reset a circuit interruption mechanism 
        
          
            21
          
        
         of cassettes 
        
          
            12
          
        
        , 
        
          
            14
          
        
        , 
        
          
            16
          
        
         and 
        
          
            18
          
        
        .
      
    
    
      
        Linkage mechanisms 
        
          
            30
          
        
         are configured to receive and apply to crossbar 
        
          
            22
          
        
         a force from handle yoke 
        
          
            26
          
        
        . Accordingly, and as a user applied force is exerted upon handle yoke 
        
          
            26
          
        
        , linkage mechanisms 
        
          
            30
          
        
         provide a force to crossbar 
        
          
            22
          
        
        .
      
    
    
      
        
          FIGS. 8
        
        , 
        
          
            9
          
        
         and 
        
          
            10
          
        
         illustrate operating mechanism 
        
          
            20
          
        
        , as well as circuit interrupter mechanism 
        
          
            21
          
        
        , in an open, closed and tripped position respectively. Circuit interrupter mechanism 
        
          
            21
          
        
         is described in co-pending U.S. patent application Ser. No. 09/108,684, the contents of which are incorporated herein by reference.
      
    
    
      
        In addition, and as operating mechanism 
        
          
            20
          
        
         is moved to a closed position from either an open position or reset from a tripped position, a spring 
        
          
            34
          
        
         is extended so as to provide an urging force for maintaining circuit breaker 
        
          
            10
          
        
        , and accordingly the circuit interrupter mechanism 
        
          
            21
          
        
         of cassettes 
        
          
            12
          
        
        -
        
          
            18
          
        
        , in a closed position. Spring 
        
          
            34
          
        
         is secured to a pin 
        
          
            36
          
        
         at one end and toggle pin 
        
          
            32
          
        
         at the other.
      
    
    
      
        In addition, spring 
        
          
            34
          
        
         is biased to also provide an urging force for opening and or tripping circuit interrupter mechanism 
        
          
            21
          
        
        .
      
    
    
      
        A handle 
        
          
            38
          
        
        , for manipulation by a user, is secured to the upper portion of handle yoke 
        
          
            26
          
        
         through the use of a screw 
        
          
            40
          
        
        .
      
    
    
      
        Referring now in particular to 
        
          FIGS. 5-10
        
        , linkage mechanisms 
        
          
            30
          
        
         each have a crank 
        
          
            42
          
        
        . Crank 
        
          
            42
          
        
         is mounted to sidewall 
        
          
            24
          
        
         for movement in response to a force received as the position of handle yoke 
        
          
            26
          
        
         is altered. In the preferred embodiment, cranks 
        
          
            42
          
        
         are mounted to sidewalls 
        
          
            24
          
        
         by a pin 
        
          
            43
          
        
        . The securement of crank 
        
          
            42
          
        
         to sidewall 
        
          
            24
          
        
         allows crank 
        
          
            42
          
        
         to rotate about a point on sidewall 
        
          
            24
          
        
        . Cranks 
        
          
            42
          
        
         each have an opening 
        
          
            44
          
        
        . Openings 
        
          
            44
          
        
         are of a sufficient size to allow crank pin 
        
          
            22
          
        
         to pass through. Openings 
        
          
            44
          
        
         engaged crank pin 
        
          
            22
          
        
         as cranks 
        
          
            42
          
        
         are rotated.
      
    
    
      
        Cranks 
        
          
            42
          
        
         are also secured to a pair of lower link members 
        
          
            46
          
        
        . Lower link members 
        
          
            46
          
        
         are pivotally secured to cranks 
        
          
            42
          
        
         through the use of a pin 
        
          
            45
          
        
        . Pin 
        
          
            45
          
        
         passes through a spacer or washer 
        
          
            47
          
        
         that is positioned in between lower link members 
        
          
            46
          
        
         and cranks 
        
          
            42
          
        
        . In the preferred embodiment, washer 
        
          
            47
          
        
         has a thickness substantially the same as sidewall 
        
          
            24
          
        
        . Washer 
        
          
            47
          
        
         allows lower link member 
        
          
            46
          
        
         to pivot without interference from sidewall 
        
          
            24
          
        
        . Alternatively, lower link 
        
          
            46
          
        
         or crank 
        
          
            42
          
        
         can be configured to have a sleeve having a thickness substantially the same as sidewall 
        
          
            24
          
        
         through which pin 
        
          
            45
          
        
         will pass.
      
    
    
      
        In yet another alternative, crank 
        
          
            42
          
        
         and lower link member 
        
          
            46
          
        
         are mounted to the same side of sidewall 
        
          
            24
          
        
         thereby eliminating the need for washer 
        
          
            47
          
        
        .
      
    
    
      
        At its opposite end, lower link members 
        
          
            46
          
        
         are each pivotally secured to an upper link member 
        
          
            48
          
        
        . Each upper link member 
        
          
            48
          
        
         is also pivotally secured to a cradle 
        
          
            50
          
        
        . Each upper link member 
        
          
            48
          
        
         has an annular collar 
        
          
            52
          
        
         positioned to receive the ends of toggle pin 
        
          
            32
          
        
        . Collar 
        
          
            52
          
        
         is positioned so that the ends of toggle pin 
        
          
            32
          
        
         axially align with the point of securement between lower link 
        
          
            46
          
        
         and upper link 
        
          
            48
          
        
        .
      
    
    
      
        In addition, lower link 
        
          
            46
          
        
         is configured to have an annular surface 
        
          
            54
          
        
         positioned along the periphery of the end of lower link 
        
          
            46
          
        
         that is pivotally secured to upper link 
        
          
            48
          
        
        . Annular surface 
        
          
            54
          
        
         of lower links 
        
          
            46
          
        
         makes contact with an engagement surface 
        
          
            56
          
        
         of cradles 
        
          
            50
          
        
        .
      
    
    
      
        Each upper link 
        
          
            46
          
        
         is pivotally mounted to each cradle 
        
          
            50
          
        
         through the use of a pair of pins 
        
          
            58
          
        
         and a securement member 
        
          
            60
          
        
        . Each cradle 
        
          
            50
          
        
         is mounted to sidewall 
        
          
            24
          
        
         through the use of a cradle mounting pin 
        
          
            62
          
        
        , which has a pair end portions 
        
          
            64
          
        
         that pass through openings in cradles 
        
          
            50
          
        
         and sidewalls 
        
          
            24
          
        
        . The diameter of cradle mounting pin 
        
          
            62
          
        
         is substantially larger than at that of end portions 
        
          
            64
          
        
        . Accordingly, cradle mounting pin 
        
          
            62
          
        
         pivotally secures cradles 
        
          
            50
          
        
         to sidewalls 
        
          
            24
          
        
        .
      
    
    
      
        In addition, a guide pin 
        
          
            66
          
        
         is secured to each cradle 
        
          
            50
          
        
         and passes through an elongated opening 
        
          
            68
          
        
         in sidewalls 
        
          
            24
          
        
        . Guide pin 
        
          
            66
          
        
         is configured to have an end portion 
        
          
            70
          
        
        . End portion 
        
          
            70
          
        
         is substantially larger than elongated opening 
        
          
            68
          
        
        . In accordance with operational aspects of the present invention guide pin 
        
          
            66
          
        
         travels through opening 
        
          
            68
          
        
         as cradle 
        
          
            50
          
        
         travels in the directions illustrated by 
        
          FIGS. 8 and 10
        
        .
      
    
    
      
        Accordingly, and referring in particular to 
        
          FIGS. 8 and 9
        
        , the movement of operation mechanism 
        
          
            20
          
        
         is illustrated. As handle 
        
          
            38
          
        
         is manipulated into the position illustrated by 
        
          FIG. 9
        
         or the “closed position” the portions of lower link members 
        
          
            46
          
        
         and upper link members 
        
          
            48
          
        
         which are pivotally secured to each other are urged, generally, in the direction of arrow 
        
          
            72
          
        
        . This ultimately results in lower link 
        
          
            46
          
        
         and upper link 
        
          
            48
          
        
         being locked into the position illustrated by FIG. 
        
          
            9
          
        
        . This position causes a force to be applied to crank 
        
          
            42
          
        
         in the direction of arrow 
        
          
            74
          
        
        .
      
    
    
      
        In addition, the force in the direction of arrow 
        
          
            74
          
        
         causes crank 
        
          
            42
          
        
         to rotate in a direction that causes opening 
        
          
            44
          
        
         of crank 
        
          
            42
          
        
         to make contact with crank pin 
        
          
            22
          
        
        . Accordingly, crank pin 
        
          
            22
          
        
         travels through an elongated opening 
        
          
            76
          
        
         in sidewalls 
        
          
            24
          
        
        . The movement of crank pin 
        
          
            22
          
        
         also causes circuit interruption mechanism 
        
          
            21
          
        
         to rotate into a closed or current carrying position.
      
    
    
      
        In addition, and as handle 
        
          
            38
          
        
         is moved from the open position to the closed position (
        
          FIG. 8
        
         to FIG. 
        
          
            9
          
        
        ), annular surface 
        
          
            54
          
        
         of upper link 
        
          
            48
          
        
         makes contact with engagement surface 
        
          
            56
          
        
         of crank 
        
          
            50
          
        
        . An elongated opening 
        
          
            78
          
        
         in cradle 
        
          
            50
          
        
         allows pin 
        
          
            58
          
        
        , and accordingly upper link 
        
          
            48
          
        
        , to move in the direction of arrow 
        
          
            72
          
        
        . In addition, the securement of member 
        
          
            60
          
        
         to upper link 
        
          
            46
          
        
         provides stability to upper link 
        
          
            46
          
        
         as it travels in accordance with the movement of handle 
        
          
            38
          
        
        .
      
    
    
      
        Additionally, and as handle 
        
          
            38
          
        
         is moved into the closed position, spring 
        
          
            34
          
        
         which is secured to toggle pin 
        
          
            32
          
        
         at one end and pin 
        
          
            36
          
        
         at the other is stretched, and accordingly biased, to provide a locking or closing force upon lower link 
        
          
            46
          
        
         and upper link 
        
          
            48
          
        
         generally in the direction of arrow 
        
          
            80
          
        
        . It is also noted that as handle 
        
          
            38
          
        
         is manipulated into the closed position, engagement surface 
        
          
            56
          
        
         is configured so that annular surface 
        
          
            54
          
        
         will be seated within engagement surface 
        
          
            56
          
        
         of crank 
        
          
            50
          
        
         (FIG. 
        
          
            9
          
        
        ). Annular surface 
        
          
            54
          
        
         and engagement surface 
        
          
            56
          
        
         are configured to prevent upper link 
        
          
            46
          
        
         from moving any further in the direction of arrow 
        
          
            72
          
        
         which would result in lower link 
        
          
            46
          
        
         and upper link 
        
          
            48
          
        
         no longer being in the closed or “locked” position illustrated in FIG. 
        
          
            9
          
        
        .
      
    
    
      
        Referring now in particular to 
        
          FIG. 10
        
        , mechanism 
        
          
            20
          
        
         is in a “tripped” position. Here, the electromagnetic force generated by the current flowing through circuit interrupter mechanism 
        
          
            21
          
        
         has, in accordance with predetermined tolerances, overcome the mechanical forces of operating mechanism 
        
          
            20
          
        
         which maintain circuit interruption mechanism 
        
          
            21
          
        
         in a closed position (FIG. 
        
          
            9
          
        
        ).
      
    
    
      
        Under fault or tripping conditions, a trip unit (not shown) causes the biasing force of spring 
        
          
            34
          
        
         in the direction of arrow 
        
          
            85
          
        
         to urge cradle 
        
          
            50
          
        
         upward to the position illustrated in FIG. 
        
          
            10
          
        
        . In addition, upper link 
        
          
            48
          
        
         is configured to have a cam surface 
        
          
            81
          
        
         that a makes contact with a spacer pin 
        
          
            83
          
        
         this causes annular surface 
        
          
            54
          
        
         to make contact with engagement surface 
        
          
            56
          
        
        , and accordingly, urge cradle 
        
          
            50
          
        
         upward. Accordingly, guide pin 
        
          
            66
          
        
         travels through elongated opening 
        
          
            68
          
        
         in sidewalls 
        
          
            24
          
        
        .
      
    
    
      
        In order to close circuit interrupter mechanism 
        
          
            21
          
        
         after it has been tripped, handle 
        
          
            38
          
        
         must be urged into the open position illustrated in FIG. 
        
          
            8
          
        
        . In response to this movement of a reset pin 
        
          
            82
          
        
         of handle yoke 
        
          
            26
          
        
         makes contact with a graduated surface 
        
          
            84
          
        
         of cradle 
        
          
            50
          
        
        . Accordingly, surface 
        
          
            84
          
        
         of cradle is urged back downwards and guide pin 
        
          
            66
          
        
         travels back down through elongated opening 
        
          
            68
          
        
         in sidewalls 
        
          
            24
          
        
        . This movement causes a shoulder portion 
        
          
            86
          
        
         of cradle 
        
          
            50
          
        
         to be engaged by a pair of tab portions 
        
          
            88
          
        
         which extend outwardly frown a primary latch 
        
          
            90
          
        
        . (
        
          FIGS. 4
        
        , 
        
          
            8
          
        
         and 
        
          
            10
          
        
        ) Primary latch 
        
          
            90
          
        
         is spring biased to urge tabs 
        
          
            88
          
        
         into shoulder portions 
        
          
            86
          
        
         of cradles 
        
          
            50
          
        
        , as cradles 
        
          
            50
          
        
         are urged downward. This movement and corresponding action causes cradle 
        
          
            50
          
        
         to be locked, via primary latch 
        
          
            90
          
        
         into the position illustrated by FIG. 
        
          
            8
          
        
        .
      
    
    
      
        Mechanism 
        
          
            20
          
        
         is now ready to apply a closing force to crank pin 
        
          
            22
          
        
         has discussed herein and above.
      
    
    
      
        It is noted that a substantial amount of force or moment force will be applied to a point of securement between cradle 
        
          
            50
          
        
         and sidewall 
        
          
            24
          
        
        . In particular, end portions 
        
          
            64
          
        
         of cradle mounting pin 
        
          
            62
          
        
         are loaded with this force. However, the present invention limits or reduces this moment force to a minimum by positioning and mounting cradles 
        
          
            50
          
        
         and linkage mechanisms 
        
          
            30
          
        
         in close proximity to sidewalls 
        
          
            24
          
        
         whereby the length of end portions 
        
          
            64
          
        
         is minimized.
      
    
    
      
        In addition, the moment force applied to end portions 
        
          
            64
          
        
         is also reduced by the utilization of two cradles and two linkage mechanisms thereby effectively reducing the moment force by half.
      
    
    
      
        In contrast, mechanisms that are located intermediate to the sidewalls will exacerbate the moment force of the pin mounted to the sidewall. This moment force is increased by virtue of an extended pin that has a force applied to it.
      
    
    
      
        For example, and referring now to 
        
          FIG. 13
        
        , a mechanical mechanism 
        
          
            5
          
        
         for placement over a single cassette body has a single linkage mechanism 
        
          
            7
          
        
        . Linkage mechanism 
        
          
            7
          
        
         is positioned intermediate to a pair of sidewalls 
        
          
            8
          
        
         and is secured to the same by a pin 
        
          
            9
          
        
        . This positioning of mechanism 
        
          
            7
          
        
         causes a large moment force to be applied at points A and B as a force is applied to mechanism 
        
          
            7
          
        
         to close or open a circuit interrupter. Moreover, if the distance between sidewalls 
        
          
            8
          
        
         is increased the moment force at points A and B is even greater.
      
    
    
      
        Since a substantial amount of the mechanical parts of mechanism 
        
          
            20
          
        
         are mounted, configured and/or positioned to operate on side frames 
        
          
            24
          
        
         it is contemplated in accordance with the present invention that the mechanical parts of the mechanism 
        
          
            20
          
        
         can be applied to a circuit breakers having various configurations or poles.
      
    
    
      
        Therefore, the present invention also allows a circuit breaker mechanism 
        
          
            20
          
        
         to be configured to apply an operational force to a circuit having multiple phases or cassettes.
      
    
    
      
        For example, mechanism 
        
          
            20
          
        
         can be configured to be positioned over a single cassette body or over a plurality of cassettes bodies.
      
    
    
      
        For example, and in comparison to a mechanism configured for placement over a single cassette body, the linkage mechanisms 
        
          
            30
          
        
        , side frames 
        
          
            24
          
        
         and other mechanical parts are generally the same while the frame pins 
        
          
            28
          
        
        , toggle pin 
        
          
            32
          
        
         and handle yoke 
        
          
            26
          
        
         are altered to provide mechanism 
        
          
            20
          
        
         with a wider configuration that will allow mechanism 
        
          
            20
          
        
         to be placed over a pair of cassette body portions. Moreover, and in order to accommodate circuit breakers with multiple phases or cassettes, mechanism 
        
          
            20
          
        
         is not adversely affected by higher loading forces as mechanism 
        
          
            20
          
        
         is provided with a wider configuration. This is due to the utilization of two linkage mechanisms 
        
          
            30
          
        
         and a pair of cradles 
        
          
            50
          
        
         which are mounted to each of the sidewalls 
        
          
            24
          
        
        .
      
    
    
      
        Accordingly, and as contemplated in accordance with the present invention, a symmetrical loading apparatus for any phase configuration of a circuit breaker will have similar mechanical parts. Therefore, the present invention provides a most economical means for manufacturing and supplying a symmetrical loading apparatus.
      
    
    
      
        For example, and referring now to the dashed lines in 
        
          FIG. 2
        
        , mechanism 
        
          
            20
          
        
         can be used with a six phase circuit breaker. Here sidewalls 
        
          
            24
          
        
        , linkage mechanism 
        
          
            30
          
        
         and cradle 
        
          
            50
          
        
         are properly placed to apply asymmetrical force to crank pin 
        
          
            22
          
        
        . Of course, it is understood that mechanism 
        
          
            20
          
        
         can be configured to be used with any number phase configuration regardless of whether there is an evening or odd number of phases.
      
    
    
      
        Referring now to 
        
          FIGS. 8 and 9
        
        , and for purposes of illustrating the movement of circuit interruption mechanism 
        
          
            21
          
        
         in response to the movement of mechanism 
        
          
            20
          
        
        , portions of a circuit interrupter mechanism 
        
          
            21
          
        
         are illustrated. Circuit interrupter mechanism 
        
          
            21
          
        
         has, among other elements, a movable contact assembly 
        
          
            92
          
        
        , a line strap 
        
          
            94
          
        
        , a load strap 
        
          
            96
          
        
        , a pair of stationery contacts 
        
          
            98
          
        
         and a pair of movable contacts 
        
          
            100
          
        
        .
      
    
    
      
        Line strap 
        
          
            94
          
        
        , load strap 
        
          
            96
          
        
        , stationary contacts 
        
          
            98
          
        
        , movable contacts 
        
          
            100
          
        
         and movable contact assembly 
        
          
            92
          
        
         generally complete the circuit from an electrical supply line to a given load.
      
    
    
      
        
          FIG. 8
        
         illustrates circuit interrupter mechanism 
        
          
            21
          
        
         in an open position while 
        
          FIG. 9
        
         illustrates circuit interrupter mechanism 
        
          
            21
          
        
         in a closed position.
      
    
    
      
        Movable contact assembly 
        
          
            92
          
        
         has a pair of openings 
        
          
            102
          
        
        . Openings 
        
          
            102
          
        
         are of a sufficient size to allow crank pin 
        
          
            22
          
        
         to pass through.
      
    
    
      
        In addition, and as handle 
        
          
            38
          
        
         is moved to the closed position illustrated in 
        
          FIG. 9
        
        , crank openings 
        
          
            44
          
        
         make contact with crank pin 
        
          
            22
          
        
         and urge pin 
        
          
            22
          
        
         to travel through a pair of elongated openings 
        
          
            76
          
        
         in side frames 
        
          
            24
          
        
        . As crank pin 
        
          
            22
          
        
         travels from the position illustrated in 
        
          FIG. 8
        
         to the position illustrated in 
        
          FIG. 9
        
         crank pin 
        
          
            22
          
        
         also makes contact with opening 
        
          
            102
          
        
         and manipulates the circuit interrupter mechanisms of cassettes 
        
          
            12
          
        
        -
        
          
            18
          
        
        .
      
    
    
      
        In order to apply an even or symmetrical force to the portion of crank pin 
        
          
            22
          
        
         that passes through openings 
        
          
            102
          
        
         in circuit interrupters 
        
          
            21
          
        
         of cassettes 
        
          
            12
          
        
        , 
        
          
            14
          
        
        , 
        
          
            16
          
        
         and 
        
          
            18
          
        
        . Mechanism 
        
          
            20
          
        
         is configured to apply a force to crank pin 
        
          
            22
          
        
         at two locations, namely, in between cassettes 
        
          
            12
          
        
         and 
        
          
            14
          
        
         and cassettes 
        
          
            16
          
        
         and 
        
          
            18
          
        
        .
      
    
    
      
        Referring now in particular to 
        
          FIGS. 2 and 3
        
        , a four phase circuit breaker is illustrated. Here operating mechanism 
        
          
            20
          
        
         and more particularly, side frames 
        
          
            24
          
        
         are positioned along the outer walls of the innermost cassettes 
        
          
            14
          
        
         and 
        
          
            16
          
        
        . This positioning of operating mechanism 
        
          
            20
          
        
         allows for the applied force of operating mechanism 
        
          
            20
          
        
         to be applied upon crank pin 
        
          
            22
          
        
         at a positioned in between cassettes 
        
          
            12
          
        
         and 
        
          
            14
          
        
         and cassettes 
        
          
            16
          
        
         and 
        
          
            18
          
        
        . This allows a uniform force, from crank pin 
        
          
            22
          
        
        , to be applied to the circuit interrupter of each of the cassettes.
      
    
    
      
        In addition, the configuration of handle yoke 
        
          
            26
          
        
         allows spring 
        
          
            34
          
        
         to be positioned in the gap located in between cassettes 
        
          
            14
          
        
         and 
        
          
            16
          
        
        . This allows the lower portion of spring 
        
          
            34
          
        
         to be secured to toggle pin 
        
          
            32
          
        
         at a position lower than the upper surface of cassettes 
        
          
            12
          
        
        -
        
          
            18
          
        
        . This allows mechanism 
        
          
            20
          
        
         to utilize a larger spring 
        
          
            34
          
        
         as the design of mechanism 
        
          
            20
          
        
         is not limited by the upper surface of the cassette body portions, as would be the case in a mechanism that is positioned over a single cassette.
      
    
    
      
        Accordingly, and through the use of a larger spring 
        
          
            34
          
        
        , mechanism 
        
          
            20
          
        
         is capable of applying a larger force to be circuit interrupters of cassettes 
        
          
            12
          
        
        -
        
          
            18
          
        
        . Moreover, this force is applied symmetrically throughout the circuit breaker. In addition, and since two cradles 
        
          
            50
          
        
         and a pair of linkage mechanisms 
        
          
            30
          
        
         are utilized the moment force of a larger spring is easily handled by the configuration of mechanism 
        
          
            20
          
        
        .
      
    
    
      
        Referring now to 
        
          FIGS. 11 and 12
        
        , an alternative embodiment of the present invention is illustrated, here component parts performing analogous or similar functions are numbered in multiples of 100.
      
    
    
      
        In this embodiment handle yoke 
        
          
            126
          
        
         and, accordingly, handle 
        
          
            138
          
        
         is configured to align with a single pole or cassette of a four phase circuit breaker. This feature is a particular importance in applications where both three and four pole circuit breakers are being utilized.
      
    
    
      
        The placement of handle 
        
          
            138
          
        
        , as illustrated in 
        
          FIG. 11
        
        , makes the four pole circuit breaker of 
        
          FIGS. 11 and 12
        
         compatible with certain types of the equipment that utilize both three and four pole circuit breakers.
      
    
    
      
        In addition, such a configuration allows for the alignment of the handles of a plurality of circuit breakers regardless of the type of being used.
      
    
    
      
        As an alternative, and since handle 
        
          
            138
          
        
         is positioned directly over cassette 
        
          
            116
          
        
        , a pair of springs 
        
          
            134
          
        
         are secured to pin 
        
          
            136
          
        
         and toggle pin 
        
          
            132
          
        
        .
      
    
    
      
        While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
      
    
  
             
            
                        Claims
        
                - 1. A circuit breaker, comprising:a) a first, second, third and fourth pole, each of said poles having a circuit interruption mechanism said circuit interruption mechanism of said first, second, third and fourth poles being manipulated from an open position to a closed position by an elongated member that passes though an opening in an actuation member of each of said circuit interruption mechanisms of said first, second, third and fourth poles, said second pole being positioned intermediate to said first pole and said third pole, said third pole being positioned intermediate to said second and said fourth pole; b) a single operating mechanism for applying a force to said elongated member, said operating mechanism applying a force to said elongated member at a first position and a second position, said first position being intermediate said first and second poles and said second position being intermediate said third and fourth poles, wherein said single operating mechanism comprises: i) a pair of sidewalls each having an inner and outer surface, one of said pair of sidewalls being positioned at said first position and the other being positioned at said second position; ii) a handle yoke being pivotally mounted to said pair of sidewalls for movement between a first position and a second position on said outer surface of said pair of sidewalls; iii) a pair of engagement arms one of said engagement arms being mounted for movement on one of said outer walls and the other being mounted for movement on the outer surface of the other side wall; and iv) a pair of linkage mechanisms being coupled to said handle yoke at one end and said pair of engagement arms at the other, said pair of linkage mechanisms being configured, dimensioned and positioned to manipulate said pair of engagement arms from an open circuit position to a closed circuit position as said handle yoke is moved from said first position to said second position, said closed circuit position causing said elongated member to close said circuit interruption mechanism of said first, second, third and fourth poles.
 
                - 2. A circuit breaker as in claim 1, wherein said engagement arms each have an opening configured, dimensioned and positioned to receive and engage said elongated member.
 
                - 3. A circuit breaker as in claim 1, wherein said handle yoke is configured to have a pair of side arms, said pair of side arms of said handle yoke are in a facing spaced relationship and are configured to be positioned for movement about a point on said outer surface of said pair of said sidewalls of said operating mechanism.
 
                - 4. A circuit breaker as in claim 3, wherein said handle yoke is configured to receive and support a handle.
 
                - 5. A circuit breaker as in claim 1, wherein said circuit interruption mechanism of said first, second, third and fourth poles each have at least one opening through which said elongated member passes and said movement of said elongated member causes said circuit interruption mechanisms to move in a range defined by said open circuit position and said closed circuit position.
 
                - 6. A circuit breaker as in claim 1, wherein said single operating mechanism further comprises:(v) a pair of cradles being mounted to said sidewalls and said linkage mechanisms being secured to said cradles, said cradles manipulating said engagement arms from said open circuit position to said closed circuit position as said handle yoke is moved from said first position to said second position.
 
                - 7. A circuit breaker as in claim 1, wherein said handle yoke is configured to receive and support a handle, said handle being centered with respect one of said first, second, third and fourth poles.
 
                - 8. A circuit breaker as in claim 1, wherein said first, second and third poles represent a phase of a three phase circuit and said fourth pole is a neutral.
 
                - 9. A single operating mechanism for use with a circuit breaker having a plurality of phases, each phase having a circuit interruption mechanism, said mechanism comprising:a) a pair of sidewalls, said sidewalls being positioned to straddle at least two of said plurality of phases; b) a pair of linkage mechanisms, each of said linkage mechanisms comprising: i) a crank, for receiving and manipulating a crank pin; ii) a lower link pivotally connected to said crank at one end and pivotally connected to an upper link at the other end; and iv) a cradle pivotally connected to said sidewall and said upper link being pivotally connected to said cradle at a point remote from said lower link; c) a handle yoke being pivotally mounted to said sidewalls for movement in a range defined by a first position and a second position and said handle yoke being configured, dimensioned and positioned to cause said upper and lower links to move as said handle yoke is moved within said range, the movement of said upper and lower links causes said crank to apply a force to said crank pin at a first position and a second position, said first position being intermediate to a first pair of circuit interruption mechanisms and said second position being intermediate to a second pair of circuit interruption mechanisms said force being applied to said crank pin applies a symmetrical force to a circuit interruption mechanism of said first pair of circuit interruption mechanisms and a circuit interruption mechanism of said second pair of circuit interruption mechanisms.
 
                - 10. A single operating mechanism as in claim 9, wherein said cradles, said upper and lower links and said cranks are configured, dimensioned and positioned to operate in close proximity to said walls, and said cradles are mounted to a surface of said side walls.
 
                - 11. A circuit breaker as in claim 1, wherein said handle yoke is configured to have a handle mounting portion and said handle mounting portion is configured, dimensioned and positioned to align said handle with one of said poles.
 
                - 12. A circuit breaker as in claim 3, wherein said single operating mechanism further comprises:v) a spring being positioned in between said sidewalls and being secured to said handle yoke at one end and a pin at the other, said pin being secured to each of said pair of linkage mechanisms, said spring being stretched as said handle is manipulated to said second position from said first position, said spring provides a biasing force to urge said linkage mechanisms into said closed position as said handle yoke is moved to said second position.
 
                - 13. A circuit breaker as in claim 12, wherein a pair of springs provide a biasing force to urge said linkage mechanisms as said handle yoke is moved to said second position.
 
        
                
                
                
                
                
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