Circuit breaker on-off switch mechanism

Information

  • Patent Grant
  • 6486417
  • Patent Number
    6,486,417
  • Date Filed
    Wednesday, July 5, 2000
    24 years ago
  • Date Issued
    Tuesday, November 26, 2002
    22 years ago
Abstract
A circuit breaker mechanism includes an operating part and an on-off switch part. The operating part includes a handle, a shaft, and a mechanism member. The handle is engages the shaft for rotation. The mechanism member moves responsively to rotation of the handle. The on-off switch part includes a switch lever, a switch shaft, and a spring. The switch lever is supported for rotation by the switch shaft between on and off positions. The spring biases the switch lever to one of the positions. The mechanism member has a portion engagable with a portion of the switch lever to control movement of the switch lever. The portions of the mechanism member and the switch lever are configured to permit assembly of the on-off switch part separate from the assembly of the operating part and engagement of the portions of the mechanism member and the switch lever subsequent to assembly of the on-off switch part.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a circuit breaker for on-off switching and protection of a low-voltage circuit, and more specifically relates to an on-off switch mechanism for on-off switching actions of a movable contact element.




2. Description of the Related Art




The aforenamed on-off switch mechanism usually comprises an operating handle that is operated to rotate with a handle shaft as a fulcrum, an on-off switch lever that is so supported as to rotate freely via anon-off switch shaft and that is applied with some force in one direction by a main spring and a mechanism member for transmission of operation of the operating handle to the on-off switch lever, and has a structure wherein, when the operating handle is operated to rotate to ON side, with some force being accumulated in the main spring, the on-off switch lever is rotated to ON position to connect a movable contact element to close an electric circuit but, when the operating handle is operated to rotate to OFF side, with energy of force accumulated in the main spring, the on-off switch lever is rotated to OFF position to disconnect the movable contact element to open the electric circuit. A series of members from the operating handle to the on-off switch lever are usually engaged inseparably with a shaft that penetrates the members and the while on-off switch mechanism is assembled as a single unit inside the circuit breaker.




As for the on-off switch mechanism, specifications of the main spring are varied by rated current while width of on-off switch lever is varied by dimensions of the casing. Therefore, since the entire on-off switch mechanism of the prior art is inseparably engaged as a single unit, the on-off switch mechanism has been assembled individually in accordance with combination of the rated current and the casing dimensions. The conventional on-off switch mechanism, however, wherein those for the same rated current but of different casing dimensions are separated by types, results with large variety of assembly items and complicated assembly operations and parts control hinders cost reduction.




SUMMARY OF THE INVENTION




An object of the invention is to decrease variety of on-off switch mechanism assembly items and to simplify the assembly operations and parts control while flexibly coping with the combination of the rated current and the casing dimensions.




According to a first aspect of the present invention, there is provided a circuit breaker on-off switch mechanism which comprises: an operating handle that is operated to rotate with a handle shaft as a fulcrum, an on-off switch lever that is so supported as to rotate freely via an on-off switch shaft and that is applied with some force in one direction by a main spring and a mechanism member for transmission of operation of the operating handle to the on-off switch lever, wherein, when the operating handle is operated to rotate to ON side, with some force being accumulated in the main spring, the on-off switch lever is rotated to ON position to connect a movable contact element to close an electric circuit but, when the operating handle is operated to rotate to OFF side, with energy of force accumulated in the main spring, the on-off switch lever is rotated to OFF position to disconnect the movable contact element to open and break the electric circuit;




wherein an operating part that comprises the operating handle and mechanism member and an on-off switch part that comprises the on-off switch shaft, the main spring and the on-off switch lever are constructed as separate units and that the operating part and the on-off switch part are so engaged as to be disengaged and re-engaged freely.




In the on-off switch mechanism in accordance with the first aspect of the invention, since the on-off switch part, which includes the on-off switch lever of a width that is varied by the casing dimensions and the main spring of which specifications are varied by the rated current, and the operating part, which is used in common without relevance to the rated current or casing dimensions, are structured as the separate units that are so engaged as to be disengaged and re-engaged freely to constitute the on-off switch mechanism, various types of on-off switch mechanisms can be formed freely through combination of the common-use operating part and the specification-conforming on-off switch part, and thus there will be no need to prepare a large number of on-off switch mechanisms assembled in advance.




According to a second aspect of the present invention, the simplest way to engage the operating part with the on-off switch part is to dispose the transmission shaft provided on the mechanism member orthogonally against an interlock shaft provided on the on-off switch lever so that the operating part is engaged with the on-off switch part.




According to a third aspect of the present invention, in the on-off switch mechanism according to the second aspect of the invention, with a hook part that is formed by bending a tip of the mechanism member where the transmission shaft is attached to in such manner that this hook part can be engaged with the interlock shaft of on-off switch lever, the hook part can engage with the interlock shaft of the on-off switch lever so that the actions of the operating part can be unified with those of the on-off switch part in a case where rotating of the on-off switch lever is disabled by the movable contact element that is locked by such a cause as fusing of the contact point.




According to a fourth aspect of the present invention, in the on-off switch mechanism according to any of the first through the third aspect of the invention, a pair of on-off switch shafts on the right and left may be fitted onto projections that are provided on both sides of the on-off switch lever so that a larger space will be reserved inside of the on-off switch lever.




According to a fifth aspect of the present invention, it is desirable that a transmission groove for transmission of mechanical signals to outer packaging accessories is provided in a diametric direction on an end surface of the on-off switch shaft.




According to a sixth aspect of the present invention, two or more of the transmission grooves are additionally provided in different directions on a selfsame end surface of the on-off switch shaft.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective drawing that shows the operating part and the on-off switch part of the on-off switch mechanism to express the embodiment of the invention separately.





FIG. 2

is an entire perspective drawing of the on-off switch mechanism in FIG.


1


.





FIG. 3

is a perspective drawing that excludes the cover plate and the back plate from FIG.


2


.





FIG. 4

is a disassembled perspective drawing of the on-off switch mechanism in FIG.


1


.





FIGS. 5A

to


5


C show front views drawings to illustrate the actions of the on-off switch mechanism in

FIG. 1

, wherein





FIG. 5A

shows the ON state,

FIG. 5B

shows and OFF state and

FIG. 5C

shows trip state.





FIG. 6

shows a vertical section of the circuit breaker that comprises the on-off switch mechanism in FIG.


1


.











DETAILED DESCRIPTION OF THE PRESENT INVENTION




With references to

FIGS. 1-6

, modes for carrying out the invention are described now.

FIG. 6

shows a vertical section of a circuit breaker that comprises an on-off switch mechanism that is related to the invention in the ON state. As shown in

FIG. 6

, a pair of stationary contact elements


2


and


3


are fastened at a front part and a rear part on a middle stage of a casing


1


with the polarity thereof in parallelism and, against the lower surface thereof, a movable contact element


4


that bridges between those is pressed by a contact spring


5


that comprises a compression coil spring. Stationary contact elements and movable contact elements are respectively connected to the mutual contact points where the stationary contact elements


2


and


3


contact the movable contact element


4


.




At the left-hand end of the casing


1


in the picture, a supply-side terminal


6


is so provided as to form a single piece with the stationary contact element


2


. At the right-hand end of the casing


1


, a load-side terminal


7


is provided, and the terminal


7


is connected to the stationary contact element


3


via an electromagnetic device


8


and an over-load current detection device


9


. The over-load current detection device


9


comprises a bimetal


11


, which is so supported as to stand upright by a bimetal support


10


that comprises an electrically conductive plate, and a heating conductor


12


, which is helically wound around the bimetal


11


, and a bottom end of the heating conductor


12


is connected to the stationary contact element


3


while a top end is connected to the bimetal


11


.




In the electromagnetic device


8


, an electromagnetic coil


15


that is wound around a hollow cylindrical bobbin


14


is disposed inside a U-shaped yoke


13


that is squarely bent along both edges thereof, and a cylindrical plunger


17


is so inserted as to slide freely into a bobbin


14


and to confront a stationary iron core


16


that is so formed as to constitute a single piece with the yoke


13


, wherein a reset spring


18


, which comprises a compression spring, is mounted between the stationary iron core


16


and the plunger


17


, and wherein a rammer


19


, which comprises a round rod material, is so provided as to penetrate the stationary iron core


16


and the yoke


13


and to be capable of free vertical movements. The movable contact element


4


is so guided and retained as to be capable of free vertical slides by a holder


20


, which comprises insulating material (resin) that is so formed as to involve three poles in one body, and the rammer


19


so penetrates the holder


20


as to slide freely, wherein the tip hits at the upper surface of the movable contact element


4


.




Respectively at the front and rear of the movable contact element


4


, arc-extinguishing chambers


21


are provided, and a commutation plate


22


that comprises an electrically conductive strip is so disposed as to bridge between the arc-extinguishing chambers


21


. The movable contact element


4


is driven to switch on and off and to open and close the circuit by on-off switching actions and tripping actions of the on-off switch mechanism


23


. The on-off switch mechanism


23


, the inner structure of which is described later, includes an on-off switch lever


25


that rotates with the on-off switch shaft


24


as the center; when the operating handle


26


is operated to rotate to the OFF state from the ON state in the figure, the on-off switch lever


25


is rotated clockwise so that the movable contact element


4


is pressed down against the contact spring


5


via the holder


20


and thus the circuit between the stationary contact elements


2


and


3


are opened. When a latch in the on-off switch mechanism


23


, which is not shown in the figure, is unlatched by activation of the electromagnetic device


8


or the overloaded current detection device


9


via a transmission mechanism that is not shown in the figure, the on-off switch lever


25


is driven clockwise by discharge of energy that is accumulated in the main spring, pressing the movable contact element


4


and opening the circuit between the stationary contact elements


2


and


3


.





FIGS. 1-4

are perspective drawing to show the structure of the on-off switch mechanism


23


;

FIG. 1

shows the operating part and the on-off switch part that are disengaged from each other;

FIG. 2

shows the entire view of the on-off switch mechanism,

FIG. 3

is a view in

FIG. 2

but without a cover plate and a back plate; and

FIG. 4

is an entire view of the disassembled on-off switch mechanism. As shown in

FIGS. 1-4

, especially in

FIG. 4

, the on-off switch mechanism


23


includes the cover plate


27


and the back plate


28


, which support the operating part that is described hereafter. The operating handle


26


has a shaft-bearing hole


29


at the center thereof and a link lever


30


that extends downward is formed as a single piece at a position somewhat close to one side. The operating handle


26


is so supported by the cover plate


27


and the back plate


28


as to be capable of rotation, via a handle shaft


31


that is inserted into the shaft bearing hole


29


and both ends thereof are inserted into holes


32


and


33


. In this state, the handle shaft


31


is also inserted into a hole


35


in a latch


34


, and the latch


34


is thus so supported via the handle shaft


31


as to be capable of rotation.




One end of a link


36


is so engaged with the link lever


30


of the operating handle


26


as to be capable of rotation via a pin


39


that is inserted into respective holes


37


and


38


. The link lever


30


and the link


36


constitute a booster. The other end of the link


36


is so engaged with the transmission plate


40


as to allow rotation via a U pin


43


, one end


43




a


of which is inserted into respective holes


41


and


42


. The other end


43




b


of the U pin


43


is inserted into a hole


44


of the latch


34


, and the latch


34


and the link


36


are engaged with the U pin


43


. A transmission shaft


46


is attached to the transmission plate


40


via a hole


45


. One leg of the bifid transmission plate


40


shown in the figure is bent at a free end to form a hook part


40




a.






A latch retainer


47


is so supported as to be capable of rotation by protruding shafts


47




a


on the both sides, which fit in holes


48


and


49


respectively in the cover plate


27


and the back plate


28


. A reset spring


50


that comprises a compression spring is inserted between the lower end part of the latch retainer


47


and a bent part


27




a


of the cover plate


27


. An engagement part


47




b


is formed on the lower rim of a square hole in the latch retainer


47


, and a pawl


34




a


that is formed by bending the latch


34


is locked by this part. The cover part


27


and the back plate


28


for supporting the aforenamed parts are combined into a single unit when pairs of upper and lower projections


27




c


that are formed on the right and left bent parts


27




a


and


27




b


of the cover plate


27


are inserted into right and left slots


51


that are so formed in the back plate


28


as to match the projections


27




c


and riveted at the tips thereof.




Arc-shaped slots


52


and


53


are formed in the cover plate


27


and the back plate


28


along the locus of a pin


39


at the tip of the link lever


30


when the operating handle


26


rotates with the handle shaft


31


as the fulcrum, and both ends of the pin


39


are inserted loosely into them. Slightly-inclined upright slots


54


and


55


are respectively provided in the cover plate


27


and the back plate


28


, and both ends of the transmission shaft


46


are so inserted into them as to slide freely.




An alarm output plate


56


covers the outside of the cover plate


27


and is suspended and supported by a pair of right and left cylindrical projections


27




d


, which are fitted in a pair of right and left holes


57


of a mirrored-L-shape, of the cover plate


27


. A parallelogram window hole


58


is formed in the alarm output plate


56


while a spring holder


56




a


is formed by bending so that a trip spring


59


that comprises a tension coil spring is suspended between an end part of the pin


39


that protrudes through the window hole


58


and the spring holder


56




a


, and the alarm output plate


56


is applied with upward force in the ON state. A bumper piece


56




a


is formed by bending the alarm output plate


56


, and the end part


43




a


of the U pin


43


confronts the bumper piece


56




b


in the ON state.




The on-off switch lever


25


that comprises a pair of right and left lever arms


25




a


that are engaged with each other comprises projections


25




b


that extend to the right and left. An interlock shaft


60


is attached to a rear end part of the lever of the right and left on-off switch shafts


24


, which comprise stepped shaft parts


24




a


and the end parts thereof as arm parts


24




b


, windows


62


that correspond with the projections


25




b


of the on-off switch lever


25


are formed at the inner end centers, and holes


63


are formed at free ends of the arm parts


24




b


. Furthermore, transmission grooves


24




c


are formed in the diametric direction on the outer end parts of the shaft parts


24




a


. As shown in the figure, main springs


64


that comprise torsion springs are mounted on outer ends of large diameter parts


24




a


. The on-off switch shafts


24


are attached to the on-off switch lever


25


by fitting the holes


62


and the projections


25




b


, and the interlock shaft


60


is inserted to the holes


63


of the on-off switch shaft to refrain from the rotation. One end


64




a


of the main spring


64


is fastened to the interlock shaft


60


.




In the above-described on-off switch mechanism


23


, as shown in

FIG. 1

, the mechanism members, such as the operating handle


26


, link lever


30


, latch


34


, link


36


and transmission plate


40


, which are mutually engaged with the handle shaft


31


, the pin


39


and U pin, constitute a single unit (operating part)


65


. The on-off switch shafts


24


, the main springs


64


and the on-off switch lever


25


, which are mutually combined into a single body, constitute another unit (on-off switch part)


66


. As shown in

FIG. 2

, the operating part


65


is supported by a frame that comprises the cover plate


27


and the back plate


28


via the handle shaft


31


, and the frame is fastened to the casing


1


(

FIG. 6

) by fitting. As shown in

FIG. 1

, a U-shaped shaft-bearing groove


67


that is so formed in the casing


1


(

FIG. 1

shows only a part of the casing


1


) as to open to the power supply side supports the on-off switch part


66


via a small diameter part of the on-off switch shaft


24


in such manner as to allow free rotations. In this state, the other end


64




b


of the main spring


64


, of which one end


64




a


is fastened to the interlock shaft


60


, is fastened to the casing


1


so that the on-off switch lever


25


is applied with force in the direction of a solid line in FIG.


1


.




In case where the operating part


65


and the on-off switch part


66


are assembled in the casing


1


as described above, the transmission shaft


46


is disposed orthogonally against the interlock shaft


60


, as indicated by a chain-lined-arrow in

FIG. 1

, and, especially in the ON state shown in the figure, the interlock shaft


60


is pressed down against the main spring


64


.

FIG. 2

shows the entire on-off switch mechanism


23


in such ON state as above and

FIG. 3

shows the operating part


65


and the on-off switch part


66


in the same ON state selectively.





FIGS. 5A-5C

includes lateral side views of essential parts to show the actions of the on-off switch mechanism


23


,

FIG. 5A

in the ON state,

FIG. 5B

in the OFF state and

FIG. 5C

in the trip state. In

FIG. 5A

, the transmission shaft


46


of which actions are limited inside the slots


54


and


55


of the cover plate


27


and the back plate


28


(

FIG. 4

) presses down the interlock shaft


60


and the on-off switch lever


25


is at the position in

FIG. 6

after counterclockwise rotation with the on-off switch shaft


24


as the center. Therefore, in

FIG. 6

, the movable contact element


4


is pressed against the stationary contact elements


2


and


3


by the contact spring


5


, and the electric circuit is closed for that while. At the time, the main spring


64


accumulates force from torsional deformation and applies force in clockwise direction in

FIG. 6

to the on-off switch lever


25


and also in upward direction in

FIG. 5A

to the transmission shaft


46


via the interlock shaft


60


.




In

FIG. 5A

, since the axial line that connects the pin


39


and the end part


43




a


of the U pin


43


passes the right-hand side of the handle shaft


31


, the link


36


that receives force from the main spring


64


via the transmission plate


40


works to rotate the operating handle


26


counterclockwise and the pin


39


hits at the right-hand side end surfaces of the slots


52


and


53


of the cover plate


27


and the back plate


28


in FIG.


4


. (see FIG.


2


), so that the angle to the link lever


30


, which constitutes the booster, is maintained approximately at 240 degrees as shown in the figure. In this state, the link


36


receives clockwise force with the pin


39


at the center and works to pull the latch


34


via the U pin


43


. Consequently, although the latch


34


is applied with force rotating clockwise with the handle shaft


31


as the center, the pawl


34




a


is locked by the latch retainer


47


and maintained at the angle as shown in the figure.




When the operating handle


26


is operated to rotate clockwise from the ON position in

FIG. 5A

, at the time that the pin


39


passes the axial line that connects the handle shaft


31


and the end part


43




a


of the U pin


43


from the right-hand side to the left-hand side, action of the main spring


64


against the operating handle


26


is reversed, and thus the operating handle


26


come to receive clockwise force from the main spring


64


. For this reason, the link lever


30


and the link


36


are rotated to form an angle of approximately 120 degrees and to ascend the end part


43




a


of the U pin


43


, with the transmission shaft


46


ascending along the slots


54


and


55


to reach the OFF state in FIG.


5


B. Consequently, the on-off switch lever


25


is released from the transmission shaft


46


and driven to rotate clockwise fast in

FIG. 6

with energy discharged from the main spring


64


, disconnecting the movable contact element


4


via the holder


20


and opening the electric circuit between the stationary contact elements


2


and


3


. In

FIG. 5B

, the pin


39


hits at the end surface on the left side of the slots


52


and


53


(

FIG. 4

) and the operating handle


26


is maintained in the OFF position as shown in the figure.




When the operating handle


26


is operated to rotate counterclockwise in the OFF state in

FIG. 5B

, the U pin


43


is rotated counterclockwise with the end part


43




b


as the center of rotation, and, the link lever


30


, the link


36


and the transmission plate


40


being interlocked, the transmission shaft


46


descends along the slots


54


and


55


. This makes the on-off switch lever


25


rotate counterclockwise with torsional deformation of the main spring


64


as shown in FIG.


6


. The main spring


64


so act as to push back the operating handle


26


until the reversal position where the handle shaft


31


, the pin


39


and the end part


43




a


of the U pin


43


are aligned on a straight line is reached, and then, beyond the reversal position, the axial line that connects the pin


39


and the end part


43




a


of the U pin


43


comes to pass the right-hand side of the handle shaft


31


and settled in the ON state in FIG.


5


A. In this course of time, as shown in

FIG. 6

, the movable contact element


4


ascends by receiving force from the contact spring


5


and closes the electric circuit, being pressed by the stationary contact elements


2


and


3


. The rotational movements of the on-off switch shaft


24


at the above-described ON-OFF actions are transmitted as mechanical signals to the unshown outer packaging accessories that are engaged with the transmission groove


24




c


on the end surface via a rib.





FIG. 5C

shows the trip state. In

FIG. 6

, when the bimetal


11


of the overloaded current detection device


9


warps after flow of overloaded current for a certain period of time, or when the plunger


17


of the electromagnetic device is attracted in an instant with such a large current as short-circuit current, an operating end part


47




c


of the latch retainer


47


is pushed to the left-hand side in FIG.


5


A and the latch retainer


47


rotates counterclockwise with the protruding shafts


47




a


as the center. This unlocks the locking of the latch


34


by the latch retainer


47


, as shown in FIG.


5


C and rotates clockwise with the handle shaft


31


as the center.




As the consequence, when the end part


43




a


moves to the left while the U pin


43


rotates clockwise with the end parts


43




b


as the center, the transmission shaft


46


ascends along the slots


54


and


55


. Accordingly, the interlock shaft


60


is released from the transmission shaft


46


, and the on-off switch lever


25


is driven clockwise in

FIG. 6

by the main spring


64


to disconnect the movable contact element


4


to open the circuit, and opening the electric circuit between the stationary contact elements


2


and


3


. (trip action). In the circuit breaker in

FIG. 6

, when the plunger


17


is attracted by flow of a large current, the movable contact element


4


is driven to disconnect via the rammer


19


in advance of the above-described trip action of the on-off switch mechanism, but the description is eliminated here since this is not directly related to the invention.




On the other hand, although the operating handle


26


is applied with force diagonally downward in

FIG. 5A

from the trip spring


59


(see

FIG. 2

) via the pin


39


in the ON state in

FIG. 5A

, when the latch


47


is unlocked, the latch


47


is rotated to the position in

FIG. 5C

where the action line of the trip spring


59


passes the handle shaft


31


and stopped in an almost horizontal trip state as shown. In case the end part


43




a


of the U pin


43


moves to the left on reception of the force from the main spring


64


when the above-described trip action occurs in the ON state in

FIG. 5A

, the end part


43




a


hits at the bumper piece


56




b


(see

FIG. 4

) of the alarm output plate


56


that is shown in dashed lines in

FIGS. 5A

to


5


C and horizontally moves the alarm output plate


56


to the left in FIG.


5


A. This disengages the engagement of the shoulder part of the mirrored L-shape hole


57


and the projection


27




a


on the cover plate


27


, and the alarm output plate


56


is lifted until the bottom end surface of the mirrored L-shape hole


57


hits at the projection


27




a


by the spring force of the trip spring


59


. The alarm output plate


56


performs the on-off switching operation of the unshown alarm contacts via the output projection part


56




c


(

FIG. 4

) and transmits the trip signals to the outside.




At the time of above-described trip actions, in case where fusing has occurred between the movable and immovable contacts, the movable contact element


4


is locked in a closed-circuit state, and thus the on-off switch lever


25


cannot rotate and remains in the ON state in

FIG. 5A

, but, the operating handle


26


that receives the force from the trip spring


59


tends to transfer to

FIG. 5C

state on unlocking of the latch


34


. It is inconvenient, however, that the operating handle


26


shows indication of trip in spite that the movable contact element


4


is locked. Thus, at the tip of the transmission plate


40


, a hook part


40




a


is formed. That is, the hook part


40




a


comes to engage with the interlock shaft


60


of the on-off switch lever


25


when the rotation of the on-off switch lever


25


is disabled by locking of the movable contact element


4


by fusion at the contact, and thus rotation of the operating handle


26


from the ON position to the trip position is prevented. This enables unification of the state of actions at the operating part


65


and the on-off switch part


66


at the time of abnormality, such as contact fusion.




The on-off switch mechanism


23


described above has the structure wherein the operating part


65


that comprises such mechanism members as the operating handle


26


, the link lever


30


, the link


36


and the transmission plate


40


and the on-off switch part


66


that comprises on-off switch


24


, the main spring


64


and the on-off switch lever


25


are separate unit and the operating part


65


and the on-off switch part


66


are so engaged as to be disengaged and re-engaged freely via the transmission shaft


46


and the interlock shaft


60


which are disposed orthogonally. In this case, since the operating part


65


that is not related to the rated current and case dimensions may be used in common, whereas the on-off switch part


66


includes the main spring


64


that requires specifications varied by the rated current and the on-off switch lever


25


that requires varied width according to the case dimensions, on-off switch mechanisms of various specifications are available from free combinations of the operating parts


65


and the on-off switch parts


66


and thus there will be no need to have a large stock of on-off switch mechanisms fully assembled in advance.




Additionally, since the hook part


40




a


that is provided at the tip of the transmission plate


40


that is attached with a transmission shaft


46


, the hook part


40




a


can engage with the interlock shaft


60


of the on-off switch lever


25


so that the actions of the operating part


65


can be unified with those of the on-off switch part


66


in a case where rotation of the on-off switch lever


25


is disabled by the movable contact element that is locked by such a cause as fusing of the contact point.




Moreover, since the pair of on-off switch shafts


24


on the right and left are fitted onto the projections


25




b


that are provided on both sides of the on-off switch lever


25


, a larger space is reserved inside of the lever arm


25




a


of the on-off switch lever


25


, and this facilitates parts layout inside the casing


1


. Furthermore, since the transmission grooves


24




c


for transmission of mechanical signals to outer packaging accessories are disposed in a diametric direction on the end surfaces of the on-off switch shaft


24


, the mechanical action signals can be transmitted with ease to the outer packaging accessories that are disposed on the lateral side of casing


1


. Although the embodiment in the drawings is provided with one groove


24




c


on each end surface, two or more of the transmission grooves may be provided in different directions on a selfsame end surface.




As described above, according to the invention, the operating part that has no relevance to the rated current or casing dimensions and the on-off switch part that includes the on-off switch lever with a width that is varied by the casing dimensions and the main spring of which specifications are varied by the rated current are structured as the separate units, and the operating part and the on-off switch part are so structured as to be engaged and disengaged freely to constitute the on-off switch mechanisms to conform with various specifications through combination of the common-use operating part and the specification-conforming on-off switch part so that variations of the assembled on-off switch mechanisms can be limited and the assembling operations and parts control can be simplified.



Claims
  • 1. A circuit breaker on-off switch mechanism comprising:an operating part comprising an operating handle, a handle shaft, and a mechanism member, the operating handle engaging the handle shaft and being rotatable with the handle shaft as a fulcrum, the mechanism member being interconnected to the operating handle within the operating part to move responsive to rotation of the operating handle; and an on-off switch part comprising an on-off switch lever, an on-off switch shaft, and a main spring, the on-off switch lever is supported for rotation by the on-off switch shaft between a circuit on position and a circuit off position, the main spring biases the on-off switch lever to rotate from one of the on and off positions to the other of the on and off positions; the mechanism member has a portion engagable with a portion of the on-off switch lever to control movement of the on-off switch lever responsive to rotation of the operating handle, the portion of the mechanism member and the portion of the on-off switch lever being configured to permit assembly of the on-off switch part separate from the assembly of the operating part and engagement of the portions of the mechanism member and the on-off switch lever subsequent to assembly of the on-off switch part.
  • 2. The circuit breaker on-off switch mechanism as set forth in claim 1, wherein the operating part is operationally supported on a fixed support structure and the on-off switch part is operationally supported on another fixed support structure.
  • 3. The circuit breaker on-off switch mechanism as set forth in claim 2, wherein the support structure for the operating part is in turn supported by the support structure supporting the on-off switch part.
  • 4. The circuit breaker on-off switch mechanism as set forth in claim 1, wherein a rotational axis of the operating handle is transverse to a rotational axis of the on-off switch lever.
  • 5. The circuit breaker on-off switch mechanism as set forth in claim 1, wherein the mechanism member includes a link connected to the operating handle by a rotational pin, and a transmission plate connected to the link by a pin, the link can move relative to the operating handle and the transmission plate can move relative to the link, the portion of the mechanism member engagable with the portion of the on-off switch lever is located on the transmission plate.
  • 6. The circuit breaker on-off switch mechanism as set forth in claim 5, wherein the portion of the mechanism member includes a transmission shaft and a hook of the transmission plate, the transmission shaft is located on one side of the portion of the on-off switch lever and the hook is located on another side of the portion of the on-off switch, and the portion of the mechanism member is located relative to the portion of the on-off switch lever without disassembly of the on-off switch part.
  • 7. The circuit breaker on-off switch mechanism as set forth in claim 1, including a movable contact element and at least one fixed contact element, the on-off switch lever moving the movable contact element into engagement with the fixed contact element upon rotation to the circuit on position.
  • 8. The circuit breaker on-off switch mechanism as set forth in claim 1, wherein the portion of the mechanism member includes a longitudinally extending transmission shaft and the portion of the on-off switch lever includes a longitudinally extending interlock shaft, the transmission shaft extends orthogonally to the extent of the interlock shaft.
  • 9. The circuit breaker on-off switch mechanism as set forth in claim 8, wherein the portion of the mechanism member includes a hook, the hook extends to engage a side of the interlock shaft opposite to an engagement of the transmission shaft to the interlock shaft.
  • 10. The circuit breaker on-off switch mechanism as set forth in claim 1, wherein the on-off switch shaft is a portion of a pair of on-off switch shafts of the on-off switch part, each of the on-off switch shafts is located on a respective side of the on-off switch lever, and the on-off switch lever has portions that fittingly engage the on-off switch shafts.
  • 11. The circuit breaker on-off switch mechanism as set forth in claim 1, wherein the on-off switch shaft has a transmission groove for engagement with a component to indicate rotation of the on-off switch shaft.
  • 12. A circuit breaker on-off switch mechanism comprising:an operating part comprising an operating handle, a handle shaft, and a mechanism member, the operating handle engaging the handle shaft and being rotatable with the handle shaft as a fulcrum, the mechanism member being interconnected to the operating handle within the operating part to move responsive to rotation of the operating member; and an on-off switch part comprising an on-off switch lever, an on-off switch shaft, and a main spring, the on-off switch lever is supported for rotation by the on-off switch shaft between a circuit on position and a circuit off position, the main spring biases the on-off switch lever to rotate from one of the on and off positions to the other of the on and off positions; the operating part being configured to interact with the on-off switch part at a single interaction location which includes a portion of the mechanism member that is engagable with a portion of the on-off switch lever to control movement of the on-off switch lever responsive to rotation of the operating handle.
  • 13. The circuit breaker on-off switch mechanism as set forth in claim 12, wherein the operating part is operationally supported on a fixed support structure and the on-off switch part is operationally supported on another fixed support structure.
  • 14. The circuit breaker on-off switch mechanism as set forth in claim 13, wherein the support structure for the operating part is in turn supported by the support structure supporting the on-off switch part.
  • 15. The circuit breaker on-off switch mechanism as set forth in claim 12, wherein a rotational axis of the operating handle is transverse to a rotational axis of the on-off switch lever.
  • 16. The circuit breaker on-off switch mechanism as set forth in claim 12, wherein the mechanism member includes a link connected to the operating handle by a rotational pin, and a transmission plate connected to the link by a pin, the link can move relative to the operating handle and the transmission plate can move relative to the link, the portion of the mechanism member engagable with the portion of the on-off switch lever is located on the transmission plate.
  • 17. The circuit breaker on-off switch mechanism as set forth in claim 16, wherein the portion of the mechanism member includes a transmission shaft and a hook of the transmission plate, the transmission shaft is located on one side of the portion of the on-off switch lever and the hook is located on another side of the portion of the on-off switch, and the portion of the mechanism member is located relative to the portion of the on-off switch lever without disassembly of the on-off switch part.
  • 18. The circuit breaker on-off switch mechanism as set forth in claim 12, wherein the portion of the mechanism member includes a longitudinally extending transmission shaft and the portion of the on-off switch lever includes a longitudinally extending interlock shaft, the transmission shaft extends orthogonally to the extent of the interlock shaft.
  • 19. The circuit breaker on-off switch mechanism as set forth in claim 12, wherein the on-off switch shaft is a portion of a pair of on-off switch shafts of the on-off switch part, each of the on-off switch shafts is located on a respective side of the on-off switch lever, and the on-off switch lever has portions that fittingly engage the on-off switch shafts.
  • 20. The circuit breaker on-off switch mechanism as set forth in claim 12, wherein the on-off switch shaft has a transmission groove for engagement with a component to indicate rotation of the on-off switch shaft.
Priority Claims (1)
Number Date Country Kind
11-192712 Jul 1999 JP
US Referenced Citations (6)
Number Name Date Kind
4022997 Inagaki et al. May 1977 A
4618745 Thompson, III Oct 1986 A
4713640 Murphy et al. Dec 1987 A
4945326 Kandatsu Jul 1990 A
5861784 Heise et al. Jan 1999 A
5990434 Fujihira et al. Nov 1999 A