1. Field of the Invention
The invention relates generally to circuit breakers and, more particularly, to a circuit breaker having an improved arc extinction system that provides a gas in the presence of an arc.
2. Description of the Related Art
Circuit breakers are generally well known and are used in numerous applications. Circuit breakers can be used to interrupt a circuit under certain predetermined circumstances, and can be used for other purposes.
A typical circuit breaker might include a set of separable contacts that can be separated in certain predetermined circumstances to open a circuit. The separable contacts might include one or more movable contacts that are disposed on a movable arm which, when moved, can separate the one or more movable contacts from one or more stationary contacts to interrupt the circuit. As the movable contacts begin to move away from the stationary contacts, an electrical arc oftentimes forms between the movable contacts and the stationary contacts. The electrical arc is desired to be extinguished as soon as possible for various reasons that are well understood in the relevant art. The circuit breaker may, for example, include an arc chute having a plurality of spaced apart arc plates which help to dissipate and break up an arc when the arc is received in the arc chute. While such circuit breakers have been generally effective for their intended purposes, such circuit breakers have not, however, been without limitation.
Depending upon the magnitude of current, an electrical arc can have a temperature in the range of about 3000° K. to 30,000° K., with the relatively highest temperature of the arc being at approximately its center. Such electrical arcs have a tendency to vaporize material within the interior of the circuit breaker. Certain vaporized materials can generate airborne ions that help to form a high temperature plasma that undesirably can encourage the continued existence of an electrical arc. It thus would be desirable to provide an improved circuit breaker that has an improved ability to extinguish an electrical arc.
An improved circuit breaker includes an arc extinction system having one or more insulators that generate a desirable gas in the presence of an arc. The exemplary circuit breaker includes gas-generating insulators disposed at three sides of a stationary contact and an arc chute at a fourth side of the stationary contact. The gas promotes the desirable extinction of the arc in a number of exemplary fashions. The presence of the gas on three sides of the stationary contact can resist movement of the arc toward the gas, thereby substantially limiting movement of the arc in a direction other than toward the arc chute. The gas can remove heat from the arc, thereby promoting deionization of the plasma by forming neutral molecular species at a lower temperature state. The presence of the gas can reduce the concentration of ions and electrons within the interior of the circuit breaker and can increase the pressure within the circuit breaker, and these also facilitate extinction of the arc.
Accordingly, an aspect of the invention is to provide an improved circuit breaker having an improved arc extinction system.
Another aspect of the invention is to provide an improved circuit breaker having an arc extinction system that includes insulators that generate a gas in the presence of an arc.
Another aspect of the invention is to provide an improved circuit breaker having an arc extinction system that resists movement of an arc in directions other than toward an arc chute.
Another aspect of the invention is to provide an improved circuit breaker having insulators that provide a gas in the presence of an arc to reduce the temperature of the arc.
Another aspect of the invention is to provide an improved circuit breaker having insulators that generate a gas in the presence of an arc and that are positioned to promote movement of the arc in a direction toward an arc chute.
Accordingly, an aspect of the invention is to provide an improved circuit breaker, the general nature of which can be stated as including a first conductor, a second conductor, a set of contacts, and an arc extinction system. The first conductor includes an elongated portion, and the second conductor includes a movable arm. The set of contacts includes at least a first stationary contact and at least a first movable contact, the at least a first movable contact and the at least a first stationary contact are separable to interrupt a circuit that includes the first and second conductors. The at least a first stationary contact is disposed on the first conductor, and the at least a first movable contact is disposed on the movable arm. The arc extinction system includes at least a first insulator disposed adjacent the at least a first stationary contact. The at least a first insulator is structured to output a gas upon an initiation of an arc between the at least a first stationary contact and the at least a first movable contact to resist movement of the arc in a direction generally toward the at least a first insulator. The elongated portion extends adjacent at least a portion of the movable arm to form a reverse loop with the at least a portion of the movable arm. At least a portion of the at least a first insulator is disposed between at least a portion of the elongated portion of the first conductor and the at least a portion of the movable arm.
Another aspect of the invention is to provide an improved circuit breaker, the general nature of which can be stated as including a first conductor, a second conductor, a set of contacts, and an arc extinction system. The second conductor includes a movable arm. The set of contacts includes at least a first stationary contact and at least a first movable contact, with the at least a first movable contact and the at least a first stationary contact being separable to interrupt a circuit that includes the first and second conductors. The at least a first stationary contact is disposed on the first conductor, and the at least a first movable contact is disposed on the movable arm. The arc extinction system includes a first insulator and a second insulator disposed adjacent and at alternate sides of the at least a first stationary contact. The first insulator is structured to output a gas upon an initiation of an arc between the at least a first stationary contact and the at least a first movable contact to resist movement of the arc in a direction generally toward the first insulator. The second insulator is structured to output a gas upon an initiation of an arc between the at least a first stationary contact and the at least a first movable contact to resist movement of the arc in a direction generally toward the second insulator.
Another aspect of the invention is to provide an improved circuit breaker, the general nature of which can be stated as including a first conductor, a second conductor, a set of contacts, and an arc extinction system. The second conductor includes a movable arm. The set of contacts includes at least a first stationary contact and at least a first movable contact, with the at least a first movable contact and the at least a first stationary contact being separable to interrupt a circuit that includes the first and second conductors. The at least a first stationary contact is disposed on the first conductor, and the at least a first movable contact is disposed on the movable arm. The arc extinction system includes an arc chute and at least a first insulator. The at least a first insulator is disposed adjacent the at least a first stationary contact and is structured to output a gas upon an initiation of an arc between the at least a first stationary contact and the at least a first movable contact to resist movement of the arc in a direction generally toward the at least a first insulator. At least a portion of the at least a first stationary contact is disposed generally between at least a portion of the at least a first insulator and at least a portion of the arc chute.
A further understanding of the invention can be gained from the following Description of the Preferred Embodiment when read in conjunction with the accompanying drawings in which:
Similar numerals refer to similar parts throughout the specification.
An improved circuit breaker 4 in accordance with the invention is indicated in a cut away fashion
The circuit breaker 4 can be generally stated as including a case 8, a line conductor 12, a load conductor 16, and a set of contacts 18. The set of contacts 18 includes a stationary contact 20 and a movable contact 24 that are separable from one another in one or more predetermined circumstances to open a circuit that includes the circuit breaker 4.
The movable contact 24 is disposed on a movable arm 26 of the load conductor 16, and the movable arm 26 is disposed on a moving contact assembly 28. Movement of the movable arm 26 causes the movable contact 24 to be separated from the stationary contact 20.
The circuit breaker 4 additionally includes an arc extinction system 30 that advantageously promotes the rapid extinction of an electrical arc between the stationary contact 20 and the moving contact 24 during separation thereof. The arc extinction system 30 includes an arc chute 32 and an insulator apparatus 36. The arc chute 32 includes a plurality of spaced apart arc plates 40 and an arc horn 44. The arc plates 40 tend to break up and dissipate an arc that has entered the arc chute 32, and the arc horn 44 promotes movement of the arc into the arc chute 32.
The insulator apparatus 36 includes an end insulator 48 and a pair of side insulators 52 that are advantageously configured to generate a gas in the presence of an arc, such as an arc between the stationary contact 20 and the movable contact 24 during separation thereof. In the present exemplary embodiment, the gas generated by the end and side insulators 48 and 52 is a mixture of gases including, for example, hydrogen gas (H2), carbon monoxide (CO), carbon dioxide (CO2), oxides of nitrogen (NOx), methane (CH4), ethane (C2H6), acetylene (C2H2), ethylene (C2H4), and/or other hydrocarbon species and/or other gases. The insulator apparatus of other embodiments (not shown) can be configured to additionally or alternatively generate ions from elements such as, for example and without limitation, fluorine (F), chlorine (Cl), and bromine (Br). The generation of such a gas in the presence of an arc advantageously promotes extinction of the arc in a fashion set forth more fully below.
The circuit breaker 4 is movable between an ON position, such as is depicted generally in
In the present exemplary embodiment of the circuit breaker 4, the line conductor 12 includes an elongated portion 54 that extends generally parallel with and adjacent at least a portion of the movable arm 26 to form a reverse loop therebetween, as is indicated generally by the arrow 56 of
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The stationary contact 20 is disposed on the line conductor 12. The line conductor 12 is mounted to the case 8 with a pair of screws 68.
In the present exemplary embodiment, the end insulator 48 and the side insulators 52 are formed of a cellulose filled melamine formaldehyde, which is a thermosetting resin that provides good gassing properties and an ability to withstand high arc temperatures without compromising its dielectric integrity. It is noted that numerous other materials may be employed to form the end and side insulators 48 and 52 such as, for example, glass filled polyester with alumina trihydrate (such as Rosite 3550D made by Rostone), glass filled and impact modified polyamide (such as Nylon 6/6), polyoxymethylene (Delrin made by Du Pont), polytetrafluoroethylene (Teflon made by Du Pont), vulcanized fiber papers (such as Fishpaper), and/or other thermosetting base resins with an appropriate arc quenching filler (e.g. ATH). The materials could, for example, be glass filled to improve mechanical stability. It is understood that these and/or other materials can be employed without limitation.
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In the presence of an arc, the material of the end and side insulators 48 and 52 is vaporized by the arc and, in the present example, generates gases such as hydrogen gas (H2), carbon monoxide (CO), carbon dioxide (CO2), oxides of nitrogen (NOx), methane (CH4), ethane (C2H6), acetylene (C2H2), ethylene (C2H4), and/or other hydrocarbon species and/or other gases. When considering gases, hydrogen gas is a very good thermal conductor at typical arc extinction temperatures such as, for example, in the range of about 2500° K. to 5000° K. The hydrogen gas conducts heat away from the arc to structures such as the case 8 and/or other structures of the circuit breaker 4. Since the hydrogen gas is generated substantially adjacent the arc, the conduction of heat away from the arc by the hydrogen gas has a tendency to cool the arc with resultant deionization of the plasma in the vicinity of the arc due to recombination of ions and electrons into neutral molecular species at a lower temperature state. Such reduction in the plasma temperature adjacent the arc promotes extinction of the arc. Also, the presence of the generated gases increases the ambient pressure within the circuit breaker 4. This tends to increase the arc voltage, subsequently reducing peak current, thus reducing the arc temperature. This likewise has a tendency to extinguish the arc. Moreover, the hydrogen gas has a relatively high dielectric breakdown strength, and this resists movement of the arc in directions other than toward the arc chute 32.
The gas generated adjacent the stationary contact 20 promotes movement of the arc in a direction generally toward the arc chute 32. In the present exemplary embodiment, the end and side insulators 48 and 52 are configured and positioned to provide gassing at three sides of the stationary contact 20 from the perspective of
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It is noted that an arc causes the end and side insulators 48 and 52 to generate the aforementioned hydrogen gas due to vaporization of the material of the end and side insulators 48 and 52, i.e., an ablation of the material of the end and side insulators 48 and 52 occurs. It is understood that the quantity of material ablated in the production of hydrogen is relatively small when compared with the mass of the end and side insulators 48 and 52. The end and side insulators 48 and 52 may be configured to include a sufficient quantity of ablatable material that sufficient material will exist throughout the life cycle of the circuit breaker 4.
While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the claims appended and any and all equivalents thereof.