This invention relates to a circuit breaker which interrupts an electric current when an overcurrent has flowed through an electric path, and more particularly to a circuit breaker of bridge type whose breaking performance in a large current interrupting mode is enhanced.
A circuit breaker in the prior art has been configured in such a way that a molded case accommodates therein stationary contactors as which a pair of metal plates each being curved substantially in the shape of letter U are laterally disposed and which are arranged with their curved parts opposed through a spacing, a movable contactor which is disposed under the stationary contactors and which is capable of bridging the movable contactors, an inverted-U-shaped movable-contactor holder which holds the movable contactor so as to be movable in a vertical direction being a switching direction, by sidewalls disposed on both the sides of the movable contactor and which is movable in the switching direction of the movable contactor, a U-shaped holder support which includes guide portions disposed on both the outer sides of the sidewalls of the movable-contactor holder and which holds the movable-contactor holder so as to be slidable in the switching direction of the movable contactor, and a contact pressure spring which is interposed between the movable contactor and the holder support and which urges the movable contactor toward the movable-contactor holder, and that, when an overcurrent has flowed through the stationary contactors, a switching mechanism section moves the movable-contactor holder onto the side of the holder support while compressing the contact pressure spring, against the urging force of the contact pressure spring, thereby to separate the movable contactor from the stationary contactors (refer to, for example, Patent Document 1).
Patent Document 1: JP-A-2003-16902 (Sectors 0004-0007, FIGS. 3-5)
Problems that the Invention is to Solve
The prior-art circuit breaker has been configured as stated above, and has been incapable of attaining a favorable breaking performance for the reason that the movable contactor and the contact pressure spring are accommodated between the inverted-U-shaped movable-contactor holder and the U-shaped holder support, and that the contact pressure spring does not become smaller than predetermined dimensions even when compressed, so the movement magnitude of the movable contactor in the case of the separation thereof from the stationary contactors cannot be enlarged.
There has also been the problem that, since the insulation resistance between arcing contacts in the case of the separation of the movable contactor from the stationary contactors is low (any shield does not exist between the contacts), an arc becomes difficult to migrate onto the side of an arc extinction chamber, so a breaking performance in a circuit opening mode is inferior.
This invention has been made in order to solve the problems as mentioned above, and has for its object to provide a circuit breaker in which the movement magnitude of a movable contactor in the case of the separation thereof from stationary contactors can be enlarged, and in which the insulation resistance between contacts for moving an arc is enlarged, whereby a breaking performance in a circuit opening mode is good.
Means for Solving the Problems
A circuit breaker according to this invention comprises a pair of stationary contactors which are disposed in opposition to each other and each of which is provided with a stationary contact, a movable contactor which includes a pair of movable contacts respectively disposed in opposition to the stationary contacts and which is capable of bridging both the stationary contactors, a switching mechanism section which operates when an overcurrent has flowed through the stationary contactors, a crossbar which is engaged with a substantially central part of the movable contactor from a side of the stationary contactors and which separates the movable contactor from the stationary contactors upon the operation of the switching mechanism section, a contact pressure spring which is engaged with the crossbar at one end and with the substantially central part of the movable contactor at the other end and which urges the movable contactor toward the stationary contactors, and arc extinction chambers which are respectively disposed near both end parts of the movable contactor and which extinguish an arc struck at the separation of the movable contactor from the stationary contactors.
The circuit breaker according to this invention is configured as stated above, and the contact pressure spring does not interfere when the movable contactor is separated from the stationary contactors, so that the movement magnitude of the movable contactor can be enlarged, and a breaking performance in a circuit opening mode can be enhanced.
Now, Embodiment 1 of this invention will be described with reference to the drawings.
Referring to these figures, in the housing 1 of the circuit breaker 100, there are accommodated a pair of stationary contactors 2 and 3 as which metal plates each being curved substantially in the shape of letter U are laterally arranged in opposition through a spacing therebetween at substantially the central part of the housing 1 and have stationary contacts 2a and 3a secured to the lower ends of the respective metal plates, a movable contactor 4 which includes secured movable contacts 4a respectively disposed in opposition to the stationary contacts 2a and 3a and which bridges the stationary contactors 2 and 3 on the lower side of these stationary contactors, a crossbar 5 which includes depression portions 6 extending from the side of the stationary contactors to the side of the movable contactor through these stationary contactors and in which the lower ends of the depression portions 6 lie in engagement with substantially the central part of the movable contactor 4 so as to separate this movable contactor 4 from the stationary contactors 2 and 3, an overcurrent detection section 9 which detects a current flowing through the stationary contactors 2 and 3, a switching mechanism section 10 which operates on the basis of the detection result of the overcurrent detection section 9 and which presses the crossbar 5 downwards as viewed in the figure, contact pressure springs 7 each of which is engaged with the crossbar 5 at one end and with substantially the central part of the movable contactor 4 at the other end so as to urge this movable contactor 4 onto the side of the stationary contactors 2 and 3, and arc extinction chambers 8 which are respectively disposed near both the end parts of the movable contactor 4 and each of which is formed of a plurality of parallel plate-shaped grids 8a for extinguishing an electric arc struck when the movable contactor 4 has been separated from the stationary contactors 2 and 3.
A handle 11 for manually separating the movable contactor 4 from the stationary contactors 2 and 3, and a link 10a for transmitting the operation of the switching mechanism section 10 to the crossbar 5 are mounted on the switching mechanism section 10, and the link 10a and the crossbar 5 are held in engagement by a pin 12 which is snugly inserted into a slot 5a provided in the crossbar 5. Pins 13 are disposed in those engagement portions of the crossbar 5 each of which one end (the upper end in the figure) of the corresponding contact pressure spring 7 engages, and each of the pins 13 is snugly inserted into the corresponding one of inclined grooves 5b which are formed extending obliquely downwards from the side surface of the crossbar 5 as shown in
Besides, the other end of each of the contact pressure springs 7 is held in engagement with the corresponding one of pins 14 which are fixed in engagement with the movable contactor 4.
The depression portions 6 for depressing the movable contactor 4 is provided at the lower end of the crossbar 5 as stated above, an accommodation portion 6a for accommodating the contact pressure spring 7 therein is disposed in each of the depression portions 6, a tubular cover member 15 which is formed so as to be slidable on the outer peripheral surface of the crossbar 5 is disposed so as to conceal the accommodation portion 6a as well as the contact pressure spring 7, and extension portions 15a as which contact surfaces to serve as parts fixed with the movable contactor 4 are extended near to the movable contacts 4a, and holding portions 15b which hold the lugs 4c of the movable contactor 4, are disposed at the lower end of the cover member 15.
Besides, the commutating electrodes 16 each of which commutates the arc struck when the movable contactor 4 has been separated from the stationary contactors 2 and 3 are secured to the bottom surface 1a of the housing 1 on the separation side of the movable contactor 4. As shown in
Next, the operation of the circuit breaker in Embodiment 1 will be described with reference to
(1) As shown in
(2) When an overcurrent has flowed through the stationary contactors 2 and 3, the overcurrent detection section 9 detects this current, the switching mechanism 10 operates on the basis of the result of the detection, and the link 10a moves in the direction of arrow B in
(3) The lower ends of the depression portions 6 of the crossbar 5 depress the movable contactor 4, and the movable contactor 4 is moved down in the illustration and is separated from the stationary contactors 2 and 3 as shown in
(4) The movable contactor 4 is moved to the bottom surface 1a of the housing 1 after the arc horns 4b at both the ends have been inserted through the insertion holes 16b of the commutating electrodes 16.
(5) Although the arc is struck between the stationary contact 2a or 3a and the movable contact 4a, this arc migrates from the arc horn 4b into the arc extinction chamber 8, and it is commutated to the commutating electrode 16 and has its current limited, so that the overcurrent flowing through the stationary contactors 2 and 3 is interrupted.
The circuit breaker in this embodiment is configured as stated above, and the contact pressure springs 7 do not interfere when the movable contactor 4 is separated from the stationary contactors 2 and 3, so that the movement magnitude of the movable contactor 4 can be enlarged. Moreover, since the cover member 15 is arranged between the contacts between which the arc is switched, an insulation resistance enlarges, with the result that the arc becomes easy to migrate onto the side of the arc extinction chamber 8, and a breaking performance in the circuit opening mode can be enhanced. Further, since the contact pressure springs 7 are accommodated in the accommodation portions 6a of the crossbar 5 and are concealed by the cover members 15, they are not exposed to the arc and are not burnt.
Still further, the link 10a and the crossbar 5 are held in engagement by the pin 12 which is snugly inserted in the slot 5a formed in this crossbar 5, and the switching mechanism section 10 and the crossbar 5 are coupled versatilely, so that the driving force of the switching mechanism section 10 can be efficiently transmitted to the crossbar 5. Still further, the crossbar 5 is provided with the inclined grooves 5b, and the corresponding pin 13 which one end of the contact pressure spring 7 engages is snugly inserted into this inclined groove, so that the pins 13 are easily mounted on the crossbar 5, and these pins 13 are reliably located and held at predetermined positions.
Still further, since the insertion holes 16b through which the arc horns 4b of the movable contactor 4 are inserted are formed in each commutating electrode 16, the movement magnitude of the movable contactor 4 can be enlarged.
Still further, since the parallel surfaces 16c formed substantially in parallel with the flat surfaces of the grids 8a are disposed in each commutating electrode 16, the arc is smoothly commutated to the commutating electrode 16 when it migrates from the arc horn 4b into the arc extinction chamber 8.
Next, an operation in which, in a case where a large current such as short-circuit current has flowed through the stationary contactors 2 and 3, the movable contactor 4 is separated without waiting for the operation based on the overcurrent detection section 9 as well as the switching mechanism section 10, by electromagnetic repulsive forces acting between the stationary contactors 2 and 3 and the movable contactor 4, will be described with reference to
(1) When the large current such as short-circuit current has flowed through the stationary contactors 2 and 3, a current to flow through the stationary contactor 2 and a current to flow through the movable contactor 4, and a current to flow through the stationary contactor 3 and a current to flow through the movable contactor 4 are in reverse directions, respectively, and repulsive forces in the direction of arrow C in
(2) Owing to the repulsive forces, the movable contactor 4 is moved down in the illustration while the inner peripheral surfaces of the cover members 15 are sliding on the outer peripheral surfaces of the depression portions 6 of the crossbar 5 against the urging forces of the contact pressure springs 7, and this movable contactor 4 is separated from the stationary contactors 2 and 3.
(3) Although an arc is struck between the stationary contact 2a or 3a and the movable contact 4a, this arc migrates from the arc horn 4b into the arc extinction chamber 8, and it is commutated to the commutating electrode 16 and has its current limited, so that the large current flowing through the stationary contactors 2 and 3 is interrupted.
In the above operation, the inner peripheral surfaces of the cover members 15 move while sliding on the outer peripheral surfaces of the depression portions 6 of the crossbar 5, so that the movable contactor 4 is smoothly separated from the stationary contactors 2 and 3.
Moreover, each of the cover members 15 includes the extension portions 15a as which the contact surfaces to serve as the parts fixed with the movable contactor 4 are extended near to the movable contacts 4a, so that the arc becomes easy to migrate onto the side of the arc extinction chamber 8, and a breaking performance in the circuit opening mode can be enhanced.
By the way, in Embodiment 1 stated above, there has been described the configuration in which the cover members 15 are held in direct touch with the movable contactor 4. However, in a case where an intermediate member 17 which is formed of, for example, a brass plate as shown in
Next, Embodiment 2 of this invention will be described with reference to the drawings.
In these figures, the same reference numerals and signs are assigned to portions identical or corresponding to those in
Besides, as shown in
As shown in
In such a configuration, in a case where a large current has flowed through the circuit, and where an overcurrent detection section 9 detects this current to actuate a switching mechanism 10 and to separate the movable contactor 4 from stationary contactors 2 and 3 for opening the circuit, the crossbar 5 and the depression portions 6 are moved down, and the lower ends of the depression portions 6 depress the movable contactor 4, as described with reference to
However, in a case where a large current such as short-circuit current has flowed through the stationary contactors 2 and 3, the circuit breaker falls into a state shown in
(1) When the large current such as short-circuit current has flowed through the stationary contactors 2 and 3, a current to flow through the stationary contactor 2 and a current to flow through the movable contactor 4, and a current to flow through the stationary contactor 3 and a current to flow through the movable contactor 4 are in reverse directions, respectively, so that the electromagnetic repulsive forces in the direction of arrow E in
(2) Owing to the electromagnetic repulsive forces, the movable contactor 4 is moved down in the direction of the arrow E while the inner peripheral surfaces of the cover members 15 are sliding on the outer peripheral surfaces of the depression portions 6 of the crossbar 5 against the urging forces of the contact pressure springs 7, and this movable contactor 4 is separated from the stationary contactors 2 and 3. The second protrusions 15c formed on the inner surfaces of the cover members 15 are also moved in the direction of the arrow E by the movements of these cover members. Since, however, the crossbar 5 is not operating, the U-shaped members 18 are held fixed at their positions in
When the movable contactor 4 has been further moved in the direction of the arrow E in
(3) Thereafter, the overcurrent detection section 9 detects the overcurrent, the switching mechanism 10 operates on the basis of the result of the detection, and a link 10a is moved in the direction of arrow G in
In the above operation, after the movable contactor 4 has been separated from the stationary contactors 2 and 3 by the electromagnetic repulsive forces, this movable contactor 4 is about to be returned onto the side of the stationary contactors 2 and 3 in a region of small current immediately before the completion of interruption. Since, however, the second protrusions 15c of the cover members 15 come into engagement with the first protrusions 18d of the U-shaped members 18 to prevent the movable contactor 4 from being returned, the current can be reliably interrupted without the re-touch of the movable contactor 4 with the stationary contactors 2 and 3.
Incidentally, regarding the above operation, U-shaped members 18 may well be symmetrically juxtaposed so as to lie on both the sides of the corresponding contact pressure spring 7 in each cover member 15, and the first protrusions 18d of each U-shaped member 18 may well be provided in bilateral symmetry in the respective arms 18b and 18c in a plurality of pairs. In this case, the breaking performance can be enhanced still more.
1 housing, 2, 3 stationary contactors, 4 movable contactor, 5 crossbar, 7 contact pressure spring, 8 arc extinction chamber, 9 overcurrent detection section, 10 switching mechanism section, 10a link, 12, 13, 14 pins, 15 cover member, 15c second protrusion, 16 commutating electrode, 17 intermediate member, 17a bent portion, 18 U-shaped member, 18a body, 18b, 18c arms, 18d first protrusion.
Number | Date | Country | Kind |
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2003-374172 | Nov 2003 | JP | national |
2004-208640 | Jul 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2004/015940 | 10/27/2004 | WO | 00 | 9/19/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2005/043574 | 5/12/2005 | WO | A |
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2003-16902 | Jan 2003 | JP |
Number | Date | Country | |
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20060267714 A1 | Nov 2006 | US |