1. Field of the Invention
The present invention relates to a circuit for preventing corrosion of a contact, the circuit having a function of applying current to and destroying an oxide layer developed by corrosion on contacts at a switch or a connector.
2. Description of the Related Art
Contacts such as those of a switch or a connector have been made of a metal material excellent in electric conduction so as to reduce a contact resistance on electric connection. There is a fear that such contacts may increase in contact resistance because a surface of a contact part is oxidized when a switch is turned off for disconnection. Further, when a contact is connected for turning on, there is a fear that a surface of a part exposed around the contact part may be oxidized, the oxide which is then caught in the contact part, thereby causing a slight sliding wear resulting in an increased contact resistance. If a contact state and a non-contact state are appropriately repeated and a relatively large current is allowed to flow during the contact state, such a current may be used to produce heat to remove the oxide, thereby preventing an increase in contact resistance even after the contact resistance is increased due to oxidation of contacts.
With regard to an input to an electronic device, it is in general not necessary to allow large current, which can prevent corrosion of a contact, to constantly flow into contacts. An intermittent flow of a large current may contribute to malfunctions due to noise. In addition, allowing a large current to flow into contacts may result in a greatly reduced electric life of contacts or adhesion of contacts. In order to solve these problems, JP-A-Hei.2-297818 discloses the following current control device. The device detects contact resistance of the contacts. When the contact resistance of a contact is equal to or larger than a predetermined reference value, the device allows a large current between the contacts.
A detection circuit 16 detects whether or not a contact resistance of the contact 1 exceeds a certain value. The detection circuit 16 includes resistors 17, 18, 19, 20 and an operational amplifier 21. The resistors 17 and 18 are connected in series between the +V power source and the ground. A series circuit of the resistors 19 and 20 is connected in parallel to the series circuit of the resistor 2 to a primary side of the photo coupler 3. A connecting point P1 between the resistor 17 and the resistor 18 is connected to a non-inverting input terminal of the operational amplifier 21. An inverting input terminal of the operational amplifier 21 is connected to a connecting point P2 between the resistor 19 and the resistor 20. Thus, a voltage of Va produced at both ends of the resistor 18 by dividing a voltage of the +V power source by the resistors 17 and 18 is supplied to the non-inverting input terminal of the operational amplifier 21. Further, a voltage of Vb at both ends of the resistor 20 determined by the contact resistance of the contact 1 and the resistors 19 and 20 is supplied to the inverting input terminal thereof. Then, an output signal of the operational amplifier 21 activates a base of the transistor 6, which allows a load current I2 for removing disturbances flowing into the contact 1.
When the contact 1 is closed, a current I1 flows into the primary side of the photo coupler 3, so that the photo coupler 3 is operated and resultant signals are supplied to the control circuit 5. At this time, according to closing of the contact 1, the +V power source is supplied to the resistors 19 and 20 via the contact 1. Thus, voltage is generated on both ends of the resistor 20 according to the contact resistance of the contact 1. This voltage Vb on both ends thereof is supplied to the inverting input terminal of the operational amplifier 21. In this instance, the operational amplifier 21 compares the voltage Va with the voltage Vb to judge whether or not the contact resistance of the contact 1 is larger than the predetermined reference value.
If the contact resistance of the contact 1 becomes larger than the reference value due to generation of an insulating layer, Va is larger than Vb (Va>Vb). Thus, an output of the operational amplifier 21 becomes “H,” and the transistor 6 is turned on so as to allow the load current I2 to flow via the series circuit of the resistor 7 and the transistor 6. As a result, a contact current I0=I1+I2. Since a current flowing through the contact 1 increases by a value of I2 greater than a usual value, it is expected that the insulating layer between the contacts is destroyed by Joule heat so as to reduce the contact resistance.
Also, U.S. Pat. No. 5,523,633 discloses a circuit for preventing corrosion of a switch for large current. The switch allows a large current in a pulse shape during a period in which a contact of the switch is turned on, when the switch for large current is employed in a low-current system such as electronic control units. In addition, JP-A-Hei.7-14463 discloses a device for discriminating contact signals. The device allows a corrosion-prevention current in a pulse shape to flow periodically by means of charge and discharge into a condenser. JP-A-2002-343171 also discloses a device for preventing corrosion of a contact of a switch. The device flows large current for preventing corrosion for at least a predetermined holding time from a time point where the contact of the switch is changed from an opened state to a closed state. When the contact of the switch is in the opened state, the device decreases an impedance of an input signal line connected to the contact.
The devices disclosed in JP-A-Hei.2-297818, U.S. Pat. No. 5,523,633, and JP-A-2002-343171, flow current for preventing corrosion without judging whether or not a contact is corroded. Thus, there is a fear that the devices disclosed in the references may flow current for preventing corrosion even though corrosion does not occur or that the devices disclosed may flow insufficient current to prevent corrosion even if corrosion occurs.
In JP-A-Hei.2-297818, a contact resistance is detected by referring to a difference between the voltages Va and Vb obtained by dividing the voltage of contacts on both ends of the switch that opens and closes between the power source and the load. Thus, it is necessary to input into the detection circuit 16 not only the voltage on the contact side used as input to the control circuit 5, but also the voltage on the +V power source side. It is also possible to obtain a voltage on the +V power source side, from a current control device across the contacts. However, if a point where the voltage is obtained is apart from the contact of the switch, there is a fear that the voltages may vary due to effects of noise. Further, in JP-A-Hei.2-297818, in order to check the contact voltage of the contact, voltage is obtained from a potential different from that on an input signal line used to judge an on/off state of the contacts. Therefore, it is necessary for JP-A-Hei.2-297818 to provide a special logic, resulting in the complicated configuration.
The invention provides a circuit for preventing corrosion of a contact. The circuit can judge proceeding of corrosion of the contact appropriately with a simple configuration to ensure effective prevention of the corrosion. The circuit also can take measures against noise.
According to one embodiment of the invention, a circuit for preventing corrosion of a contact, includes an input terminal, a signal line, a switch, an impedance element, and a comparator. The input terminal is to be connected to the contact, which is outside the circuit. The signal line is connected to the input terminal. The switch is connected to the signal line. The impedance element is connected to the signal line in parallel to the switch. An impedance of the switching section is smaller than that of the impedance element. The comparator compares a potential of the signal line with a predetermined potential. The switch is turned on based on a comparison result output from the comparator.
With this configuration, the circuit for preventing the corrosion of a contact includes the input terminal, the signal line, the switch, the impedance element, and the comparator. The signal line is connected to the input terminal, which is connected to the contact being outside the circuit. By means of the potential of the signal line, a state of the contact can be determined. That is, when the contact is closed, a part, which is electrically connected due to the closed state, influences on the potential of the signal line. On the other hand, when the contact is opened, there is no such influence on the potential of the signal line. The switch and the impedance element are connected to the signal line. When the switch is activated, the corrosion-prevention current for the contact is allowed to flow into the input terminal. The comparing section compares the potential of the signal line with the predetermined potential to judge the potential of the signal line. Since the potential of the signal line connected to the contact is compared with the predetermined potential directly to judge whether or not the corrosion occurs, the proceeding state of the corrosion of the contact can be judged appropriately. Thus, effective measure for the corrosion prevention can be made.
When the contact is closed, a part, which is electrically connected due to the closed state, influences on the potential of the signal line. On the other hand, when the contact is opened, there is no such influence on the potential of the signal line. Therefore, the state of the contact can be judged on a basis of the potential of the signal line. The comparator discriminates the potential of the signal line by comparing the potential of the signal line with the predetermined potential. The circuit described above judges whether or not the corrosion occurs by comparing the potential of the signal line, which is originally used for judging the connection state of the contact, with the predetermined potential. Therefore, it is not necessary for set dedicated logic. Also, the proceeding state of the corrosion of the contact can be judged appropriately and easily. For example, if it is known in advance that the closed/opened voltages of the contact can be judged at 0V and 5V, respectively, the predetermined potential is set between 0V and 5V. In JP-A-Hei.2-297818, it is necessary to set a potential to be compared and a reference voltage corresponding to the potential to be compared. Therefore, its configuration becomes complicate. When the potential of the signal line becomes a potential indicating occurrence of the corrosion, the comparing section activates (turns on) the switch and allows the corrosion-prevention current for the contact into the input terminal. Therefore, if the contact is brought into the closed state, the corrosion-prevention current flows and effective measure for corrosion-prevention can be provided. Also, by providing just one predetermined potential with the comparing section, the opened state/closed state of the contact can be known. Therefore, the single comparator has both a function of judging whether the contact is closed or opened and a function of judging whether or not the contact is corroded. Furthermore, the comparing section makes the input impedance to be low impedance. Therefore, a noise countermeasure such as EMI can be achieved. In other words, the corrosion prevention and the noise countermeasure can be provided with a simple configuration.
Respective embodiments of the invention will be described with reference to
A positive power-supply voltage VB is supplied to the input circuit block 102 from a power source 106. A +5V supply voltage VOM5 for a logic circuit is supplied from the power source 106 to the comparator 104. A overheat detecting unit 107 and an anomaly determining unit 108 are provided adjacently to the power source 106. Detection results of the overheat detecting unit 107 and judgment results of the anomaly determining unit 108 are sent to a processing unit 109. The processing unit 109 performs operations including output of abnormal signals to an external terminal 110, as a protecting operation.
As shown in
Specifically, the contact 120a shown in
Specifically, the contact 130a shown in
When the input SEL1 is at a high level, a switch 178 is turned on to thereby connect the resistor 148 between the input signal line 140 and the power source voltage VB as a high impedance section. When the input of the SEL2 is at a high level, a switch 179 is turned on to thereby connect the resistor 168 between the input signal line 140 and the ground as a high impedance section. When the input SEL1 and the input SEL2 are at the high level, switches 182 and 181 in a voltage dividing circuit 180 are turned on, respectively. Thereby, the voltage dividing circuit 180 formed of the resistors 183, 184 and a resistor 185 is switched to change a predetermined potential used in corrosion judgment by the comparing section 143.
Specifically, in the circuit 102Cx for preventing corrosion of a contact, the contact 120a is connected to the low side of the power source 106 and is disposed between the pull-up resistor 148 connected to the power source voltage VB and the ground; and the contact 130a is connected to the high side of the power source 106 and is disposed between the power source voltage VB and the pull-down resistor 168 connected to the ground. The comparing section 143 can select the predetermined potential for the low side and that for the high side, which are compared with the potential of the input signal line 140. When the predetermined potential for the low side is selected, the comparing section 143 detects that a resistance of the contact 120a increases due to corrosion at a time of connection or that the contact 120a is cut off by detecting that the potential of the input signal line 140 rises to exceed the predetermined potential for the low side. When the predetermined potential for the high side is selected, the comparing section 143 detects that a resistance of the contact 130a increases due to corrosion at a time of connection or that the contact 130a is cut off by detecting that the potential of the input signal line 140 drops to less than the predetermined potential for the high side. The low impedance section 141 includes the switching element 147 for pull-up, which decreases the impedance of a parallel circuit of the pull-up resistor 148 and the switching element 147 when the comparing section 143 selects the predetermined potential for the low side and the comparing section 143 activates the low impedance section 141 (the switching element 147). The low impedance section 161 includes the switching element 167 for pull-down, which decreases the impedance of a parallel circuit of the pull-down resistor 168 and the switching element 167 when the comparing section 143 selects the predetermined potential for the high side and the comparing section 143 activates the low impedance section 141 (the switching element 167).
As described above, the contact 120a is connected to the low side of the power source 106 and disposed between the pull-up resistor 148 connected to the power source voltage VB side and the ground; and/or the contact 130a is connected the high side of the power source 106 and disposed between the power source voltage VB and the pull-down resistor 168 connected to the ground. Therefore, in either case where a contact is connected to the high side or the low side, the circuit 102Cx can apply a corrosion prevention voltage to the contact. The comparing section 143 can select the predetermined potential for the high side and that for the low side, which are compared with the potential of the input signal line 140, by switching the switches 181, 182 of the voltage dividing circuit 180. When the comparing section 143 selects the predetermined potential for the low side, the comparing section 143 activates the switching element 147 serving as the low impedance section for pull-up, which decreases the impedance of the parallel circuit of the pull-up resistor 148 and the switching element 147. When the comparing section 143 selects the predetermined potential for the high side, the comparing section 143 activates the switching element 167 serving as the low impedance section for pull-down, which decreases the impedance of the parallel circuit of the pull-down resistor 168 and the switching element 167. Therefore, in either case where the contact (120a, 130a) is connected to the high side or the low side, the circuit 102Cx flows current into the contacts 120a, 130a in the closed state to thereby heat the contacts 120a, 130a and remove the corrosion thereof.
When the comparing section 143 controls the switching elements 147, 167 to make the input signal line 140 be low impedance and corrosion-prevention current flows, the delay circuit 150 keeps a state where the corrosion-prevention current flows, for at least the predetermined minimum time tmin. When the comparing section 143 judges that the contact (120a, 130a) is corroded and the corrosion-prevention current flows, there is a fear that chattering of corrosion-prevention operation may occur, that is, the voltage of the input signal line 140 may vary and judgment that the corrosion occurs is repeatedly made. However, by means of the delay circuit 150, the corrosion-prevention current is kept flowing for at least the predetermined minimum time tmin. Therefore, while the contacts 120a, 130a are prevented from being corroded, the chattering of the corrosion-prevention operation is prevented. Accordingly, when the contacts 120a and 130a are used in an electronic control device, malfunction can be prevented. Also, although the delay circuit 150 is provided in this embodiment, the delay circuit 150 may be omitted depending on an application.
The circuit for preventing corrosion of a contact includes the input signal line 140 for each contact. The overheat detecting unit 107 detects whether or not a predetermined overheat state occurs during a period where the corrosion-prevention current flows into the input signal line 140 of any of the channels. When the corrosion-prevention current does not flow, minimal heat may be generated. Therefore, the overheat state does not occur. The processing unit 109 responds to a detection result by the overheat detecting unit 107. When the overheat detecting unit 107 detects the overheat state, the processing unit 109 functions as an operation inhibiting section that inhibits the switching elements 147, 167, which serve as the low impedance sections for a channel where the corrosion-prevention current flows, from allowing the flow of the corrosion-prevention current. The processing unit 109 has a function of detecting whether or not the corrosion-prevention current flows in each channel and a function of raising only the overheat detecting signal for a channel where the corrosion-prevention current flows to a high level. When an abnormal operation occurs where the corrosion-prevention current keeps flowing in one channel, the processing unit 109 inhibits the corrosion-prevention current from flowing in the channel to protect the channel and reduce heat generation while allowing the corrosion-prevention current to flow in the other channels (the corrosion-prevention function in the other channels is prevented from being ineffective).
Also, the anomaly determining unit 108 monitors the corrosion-prevention current flowing into each of the input signal lines 140 from the power source 106. When a period where the corrosion-prevention current flows in one channel of the input signal line 140 overlaps at least partly with a period where the corrosion-prevention current flows in another channel of the input signal line 140, the anomaly determining unit 108 concludes that an anomaly occurs. Since the corrosion-prevention current does not flow often, it is not expected that the corrosion-prevention current often flows into a plurality of contacts simultaneously. When the contact is abnormal, with respect at least to an abnormal level of corrosion, the corrosion-prevention operations for the respective contacts are performed independently. Therefore, there is a possibility that the corrosion-prevention operations may overlap in terms of time. The anomaly determining unit 108 monitors the corrosion-prevention current flowing into each of the input signal lines 140 from the power source 106. When a period where the corrosion-prevention current flows in one channel of the input signal line 140 overlaps at least partly with a period where the corrosion-prevention current flows in another channel of the input signal line 140, the anomaly determining unit 108 concludes that an anomaly occurs. Therefore, judgment as to whether or not the contact is abnormal can be made easily.
As described above, the circuit (102Ax, 102Bx, 102Cx, 201, 301) for preventing the corrosion of a contact includes the input terminal (11x, 12x, 13x), the input signal line (140), the low impedance section (141, 161), the high impedance section (142, 162, 248, 268, 348, 368), and the comparing section (143). The input signal line (140) is connected to the input terminal (11x, 12x, 13x), which is connected to the contact (120a, 130a) being outside the circuit. By means of the potential of the input signal line (140), a state of the contact (120a, 130a) can be determined. That is, when the contact (120a, 130a) is closed, a part, which is electrically connected due to the closed state, influences on the potential of the signal line (140). On the other hand, when the contact (120a, 130a) is opened, there is no such influence on the potential of the signal line (140). The low impedance section (141, 161) and the high impedance section (142, 162, 248, 268, 348, 368) are connected to the signal line (140). When the low impedance section (141, 161) is activated, the corrosion-prevention current for the contact (120a, 130a) is allowed to flow into the input terminal (11x, 12x, 13x). The comparing section (143) compares the potential of the input signal line (140) with the predetermined potential to judge the potential of the input signal line (140). Since the potential of the input signal line (140) connected to the contact (120a, 130a) is compared with the predetermined potential directly to judge whether or not the corrosion occurs, the proceeding state of the corrosion of the contact (120a, 130a) can be judged appropriately. Thus, effective measure for the corrosion prevention can be provided.
It is noted that not only the MOS transistor, but also other kinds of semiconductor elements such as a bipolar transistor may be used as the switching element 148, 168.
Number | Date | Country | Kind |
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P2004-111032 | Apr 2004 | JP | national |
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20050231877 A1 | Oct 2005 | US |