Circuiting arrangement for a closed circuit cooling tower

Information

  • Patent Grant
  • 6574980
  • Patent Number
    6,574,980
  • Date Filed
    Friday, September 22, 2000
    24 years ago
  • Date Issued
    Tuesday, June 10, 2003
    21 years ago
Abstract
The final segment in one-half or one-third circuit tube assemblies are arranged in a concurrent manner with the air flow in a closed-circuit cooling tower to more fully utilize spray-water cooling that occurs in the region below the tube assembly but above the sump water surface.
Description




BACKGROUND OF THE INVENTION




The present invention provides a coil tube or circuit arrangement for a closed circuit cooling tower. More specifically, a coil tube assembly for a cooling tower, which is usually a counterflow closed-circuit cooling tower, has a coil tube assembly with a plurality of coil circuits. The disclosed method of circuiting the coil assembly for closed-circuit cooling towers gives an enhanced performance, and more particularly enhanced performance for coil assemblies operating at low internal fluid flow.




In a typical coil tube arrangement for a cooling tower, the circuits are provided between an upper header with a fluid inlet nozzle to a lower header with a fluid outlet nozzle. The individual circuits extend from the upper header to the lower header in a serpentine arrangement, which may be generally described as a series of parallel straight tube lengths connected by unshaped bends. Fluid has historically been communicated from the top of the coil tube assembly, or upper header, to the lower header by traversing the plurality of parallel tube lengths.




The fluid to be cooled is circulated inside the tubes of the units heat exchanger. Heat flows from the process fluid through the coil tube wall to the water cascading over the tubes from the spray-water distribution system. Air is forced upward over the coil, evaporating a small percentage of the water, absorbing the latent heat of vaporization and discharging the heat to the atmosphere. The remaining water is recovered in the tower sump for recirculation to the water spray. Water entrained in the air stream is recaptured in mist eliminators at the unit discharge and returned to the sump. It is also known that the water distribution system can be shut off and the unit may be run dry. Air is still forced upward over the coil, but the heat is now solely dissipated to the atmosphere by sensible cooling.




In typical evaporative heat exchangers it has been customary to provide several spray-liquid headers located in superposed relation spanning a bank of tubes carrying a fluid to be cooled. A plurality of smaller tubes or branches extend laterally from the headers, with each branch containing one or more nozzles which emit spray patterns impinging on the fluid carrying tubes.




U.S. Pat. No. 4,196,157 to Schinner teaches a separation arrangement between the adjacent tubes of a coil assembly. In addition, the structural arrangement of a typical closed-circuit cooling tower structure is noted in the text. The typical feed arrangement for the fluid to be cooled is taught and illustrated in this patent with an upper and inlet manifold for receipt of warm fluid for cooling, a lower and outlet manifold for discharge of cooler fluid, and the connection of the serpentine tube assembly therebetween coupling the inlet and outlet manifold. This is an exemplary teaching of the understanding of heat transfer and maximum expected cooling for closed-circuit cooling towers in the prior art.




The preservation of the cooling coil layout has been almost uniformly practiced by the industry as a whole. The direction of fluid flow through the coils or circuits was considered a reflection of a tenet of practice in the closed-circuit cooling tower art. That is, maximum cooling of the fluid would be realized by maintaining the fluid within the tubes counterflowing against the direction of air flow. However, recent developments have noted a spray-water cooling effect, that has heretofore not been taken into account.




SUMMARY OF THE INVENTION




The present invention provides means for recovering the plenum-area, spray-water cooling effect between about the bottom of the cooling coil and the water in the sump. The tube bundles and their layout are generally consistent with prior practice for the purposes of maintaining the structural arrangement of the cooling-tower housing footprint. However, the direction of fluid flow through the tubing has been reconfigured to provide the last leg or segment of each circuit with fluid flow in the vertically upward direction. The upward flow in this last leg or segment takes advantage of the above-noted plenum-area cooling effect, or added cooling, provided below the coil assembly. In this cooling coil assembly arrangement, even for a standard coil assembly, the last leg in the coil is upwardly directed in concurrent flow with the flow of air to better utilize the available heat transfer/temperature reduction for the fluid to be cooled, without incurring any increased operating costs above those associated with current unit operating costs. The prior art generally utilizes inlet and outlet headers or manifolds, which facilitate the handling of multiple tubing structures, but it is known that individually piped arrangements could be configured to accommodate the routing of a tube to produce the directional flow required, and this limitation is considered to be included within the teaching of this application and the use of manifolds to more expeditiously accomplish this task.











BRIEF DESCRIPTION OF THE DRAWING




In the Figures of the Drawing, like reference numerals identify like components, and in the Drawing:





FIG. 1

is a side elevational view, partially in section of a prior art counterflow closed-circuit cooling tower;





FIG. 2

is a front elevational view, partially broken away and partially in section of the cooling tower in

FIG. 1

;





FIG. 3

is a coil assembly in

FIG. 2

taken along line


3





3


;





FIG. 4

is the coil assembly in

FIG. 3

taken along line


4





4


;





FIG. 5

is a diagrammatic illustration of a standard single-coil assembly;





FIG. 6

is a diagrammatic illustration of a half-circuit arrangement of a single coil assembly providing two counterflow segments by reconfiguring the inlet and outlet headers;





FIG. 7

is a diagrammatic illustration of a one-third circuit coil assembly;





FIG. 8

is a diagrammatic illustration of a standard coil assembly with two counterflow tube arrangements;





FIG. 9

is a diagrammatic illustration of the coil assembly of

FIG. 8

with the two coils arranged in a series connection;





FIG. 10

is a diagrammatic illustration of a single coil assembly arranged with fluid flow on the second segment in parallel with the air flow in a closed-circuit cooling tower;





FIG. 11

is a diagrammatic illustration of a two coil arrangement that has been half-circuited to provide the segment coil with fluid flow parallel to air flow in a closed-circuit cooling tower;





FIG. 12

is a diagrammatic illustration of a one-third circuit coil assembly with the last coil segment having fluid flow in parallel with the air flow in a closed-circuit cooling tower; and,





FIG. 13

is an alternative arrangement of a one-third circuit coil assembly with the last coil segment having fluid flow in parallel with the air flow in a closed-circuit cooling tower.











DETAILED DESCRIPTION




The present invention provides reconfiguration of the coil assemblies in closed-circuit cooling towers illustrated in

FIG. 1

, and more particularly coil circuits for units operating at low internal fluid flows. In this context, fluid refers to gasses and liquids but is typically a liquid. The reconfigured layout of alternative arrangements are particularly noted in

FIGS. 10

to


13


, but the physical environment and typical position of the coil assemblies are illustrated in

FIGS. 1 and 2

. Closed-circuit cooling tower


11


of

FIGS. 1 and 2

is illustrative of a counterflow structure, but is an exemplary illustration and not a limitation to the present invention. Cooling tower


11


has a generally vertical casing


10


with different levels within its interior, including mist eliminator


12


, water spray assembly


14


, coil assembly


16


, fan assembly


18


and lower water trough or sump


20


.




Casing


10


has vertical front wall


24


and rear wall


22


in

FIG. 1

with side walls


26


and


28


noted in FIG.


2


. Diagonal wall


30


downwardly extends from front wall


24


to rear wall


22


to provide sump


20


. Fan assembly


18


is positioned behind and below diagonal wall


30


. The illustrated fan assembly


18


has a pair of centrifugal fans


32


with outlet cowls


34


projecting through wall


30


into conduit


13


above sump


20


but below coil assembly


16


. Fan assembly


18


includes drive motor


42


and pulley


38


on common drive shaft


36


, which pulley


38


and motor


42


are coupled by belt


40


.




Recirculation line


45


in

FIG. 2

extends through side wall


26


of housing


10


near the base of sump


20


. Line


45


extends from sump


20


to recirculation pump


46


, line


44


and subsequently to water-spray assembly


14


for communication of fluid for spraying over coil assembly


16


.




Water-spray assembly


14


has water box


48


extending along side wall


26


and a pair of distribution pipes


50


extending horizontally across the interior of housing


10


to opposite wall


28


. Pipes


50


are fitted with a plurality of nozzles


52


, which emit intersecting fan-shaped water sprays to provide an even distribution of water over coil assembly


16


. The specific type or style of water spray assembly


14


and nozzle


52


is merely exemplary and not a limitation to the present invention.




Mist eliminator


12


has a plurality of closely spaced elongated strips


54


, which are bent along their length to form sinuous paths from the region of water spray assembly


14


through top


41


of housing


10


. Mist eliminator


12


extends across substantially the entire cross-section of housing


10


at top


41


.




Coil assembly


16


is noted in

FIGS. 1 and 2

with upper inlet manifold


56


and lower outlet manifold


58


, which manifolds


56


and


58


extend horizontally across the upper interior conduit


72


adjacent side wall


26


, as noted in

FIGS. 2

to


4


. Fluid inlet conduit or nozzle


62


and outlet conduit or nozzle


64


extend through side wall


26


and are connected with upper manifold


56


and lower manifold


58


, respectively. These fluid nozzles are connected to receive a process fluid to be cooled.




Coil assembly


16


has a plurality of typical circuits


66


connected between upper manifold


56


and lower manifold


58


in

FIGS. 2

to


4


. In

FIG. 1

, circuits


91


and


93


at front and rear walls


22


and


24


are only two of multiple circuits that would be provided to fill chamber


15


between walls


22


and


24


. Each of these circuits


91


and


93


would extend between upper header


56


and lower header


58


or have an individual header not shown, which may depend upon the header design and the width of chamber


15


. Illustrative of the arrangement of two individual tube bundles and their related headers is the tube arrangement noted in FIG.


8


.




Each typical circuit


66


in

FIGS. 1

to


4


has a plurality of elongated segments


95


and is formed into a serpentine arrangement through 180°-bends


68


and


70


in

FIG. 4

near side walls


26


and


28


. Thus, different segments


95


of each circuit


66


extend generally horizontally across the interior conduit


72


of housing


10


between side walls


26


and


28


at different levels along parallel vertical planes closely spaced to the plane of each of the other circuits


66


. In addition, circuits


66


are arranged in alternately offset arrays with each individual straight length being located a short distance lower or higher than the individual straight lengths on each side of it.




In

FIGS. 2 and 4

, the vertical connection of circuits


66


with upper manifold


56


and lower manifold


58


is illustrated. Also, in

FIG. 4

the inlet fluid-to-be-cooled is noted by arrow


21


at inlet nozzle


62


and discharge of the cooled fluid is noted at discharge nozzle


64


, which is demonstrative of the almost universal practice of providing the inlet fluid at the top of interior chamber


15


and discharging the fluid at the lower section of chamber


15


.




Alternative prior art tube and header arrangements to provide exposure of the fluid-to-be-cooled to counterflow air in chamber


15


are noted in

FIGS. 5

to


9


. In

FIG. 5

, one standard coil assembly


16


with typical circuit


66


is noted as extending between upper manifold


56


and lower manifold


58


and specifically between inlet conduit


62


and discharge conduit


64


. As noted above,

FIG. 8

illustrates a coil assembly arrangement


16


with two similar circuits


66


and


75


with their own headers


56


,


58


in a parallel relationship in chamber


15


of a closed-circuit cooling tower


11


.




In operation of a closed-circuit cooling tower


1


, fluid-to-be-cooled flows into closed-circuit cooling tower


11


through inlet nozzle


62


. This fluid, or process liquid, is then distributed by upper manifold


56


to the upper ends of circuits


66


and it flows down through serpentine tube circuits


66


to lower manifold


68


for discharge from outlet nozzle


64


. As the fluid to be cooled flows through circuits


66


, water is sprayed from spray nozzles


52


downward onto the outer surfaces of circuits


66


while air is simultaneously blown from fan


32


upward between circuits


66


. The sprayed water is collected in sump


20


for recirculation to spray assembly


14


. The upwardly flowing air passes through mist eliminator assembly


12


to capture entrained water and return it to sump


20


before exhausting the air from unit


11


. Although fan


32


is noted at the lower portion of unit


11


, it is known that such fans can be positioned at the tops of such units to pull air through the assembly, and the present assembly


11


is merely exemplary of a closed circuit unit


11


and not a limitation.




As the fluid-to-be-cooled passes downward through circuits


66


from upper manifold


56


to lower manifold


58


, the fluid yields heat to the tube walls. This heat passes through the tube walls to the downward flowing water on the tube surface. As the water continues downward, it encounters the upwardly directed air and transfers heat to the air, both by sensible heat transfer and by latent heat transfer, that is by partial evaporation. The remaining water is collected in sump


20


for recirculation. A certain amount of water is entrained in the air as droplets, which are carried from coil assembly


16


and water spray assembly


14


. However, as this water bearing air flow is transferred through mist eliminator assembly


12


, the liquid droplets are separated from the air and are deposited on the elements of the mist eliminator. The water is then recovered in sump


20


.




It is also known to provide what is referred to as a half-circuit coil assembly for the standard coil assembly, as shown in

FIG. 6

, or a one-third circuit coil assembly for a standard coil assembly as shown in FIG.


7


. This technique generally reduces the number of parallel circuits, increases the total effective length of the remaining circuits and elevates the fluid velocity in the tubes. This circuiting scheme is typically utilized in coil assemblies where the internal flow rate of the fluid-to-be-cooled is relatively low, which results in relatively low heat transfer coefficients, and is generally associated with only nominal pressure drops in the coil circuit. Although there is usually an increase in the absolute value of the pressure drop across the circuit when utilizing this half-circuit technique, the increase in fluid flow velocity and the resultant increase in thermal efficiency is considered to be worthwhile. It is noted that these low fluid-flow-rate conditions are frequently associated with difficult thermal conditions. These latter conditions may include combinations of large differences in fluid temperature from the coil inlet nozzle to the coil outlet nozzle and/or close approaches of the leaving fluid temperatures to the ambient wet-bulb temperatures.




In a conventional operation, a circuit arrangement with a pressure drop less than approximately three pounds per square inch could be considered for a half-circuit arrangement. Similarly, a circuit arrangement with a pressure drop less than approximately one pound per square inch could be considered for utilization of a one-third circuit arrangement.





FIGS. 5

to


13


are schematic end-connection views of tube bundles similar to the illustration of coil assembly in FIG.


4


. In

FIG. 5

, coil assembly


16


is undivided and the process-fluid flow direction is noted from top to bottom by typical circuit


66


. In

FIG. 6

, coil assembly


16


is split such that a first group of circuits


65


is connected by crossover pipe


80


to a second group of circuits


67


. Upper manifold


56


is now provided in a two-section arrangement with first section


51


and second section


53


separated by divider


71


. Similarly, lower manifold


58


has been divided by divider


73


into third section


55


and fourth section


57


. The sectioning of upper manifold


56


and lower manifold


58


permits fluid flow between upper and lower manifolds, subsequent flow from lower manifold


58


to upper manifold


56


and final discharge at fourth section


57


of lower manifold


58


. This inter-manifold fluid transfer permits the fluid-to-be-cooled to flow in series through typical circuits


65


and


67


counter to the air flow in chamber


15


.




In

FIG. 7

, a second alternative circuiting arrangement, which may be referred to as a one-third circuit assembly, is shown with typical circuit


66


of coil assembly


16


noted in

FIG. 5

having first segment


65


, second segment


67


and third segment


69


. In this arrangement, lower-manifold third section


55


acts as a conduit to transfer process fluid between first segment


65


and second segment


67


, which fluid is transferred through second segment


67


to upper-manifold second section


53


. In this illustration, second upper-manifold section


53


acts as a conduit to transfer fluid to third segment


69


. Subsequently, the fluid is transferred through third segment


69


to lower-manifold fourth section


57


and discharge nozzle


64


. In this arrangement, the fluid-to-be-cooled is exposed to counterflowing air through first segment


65


and third segment


69


. The fluid flow in the figures is noted by arrows on typical circuits


66


and the several noted segments


65


,


67


and


69


.




In both of the above-noted alternative illustrations, the fluid in typical circuits


66


is exposed to counterflow air in two segments with the expectation that this will further cool the fluid in the segments before its discharge from nozzle


64


. However, there are physical fluid dynamic losses from such arrangements including changes in fluid velocity and significant pressure drops from inlet nozzle


62


to outlet nozzle


64


. It is known that the half-circuited arrangement of

FIG. 6

may experience a pressure drop approximately seven times greater than the pressure drop of assembly of FIG.


5


. Further, the one-third circuit of

FIG. 7

can be expected to experience a pressure drop of approximately twenty-one times the pressure drop experienced in a standard coil assembly as illustrated in FIG.


5


. As the velocity of the fluid in the several coil circuits increases, the internal heat-transfer efficiency of coil assembly


16


increases. The consequent greater pressure drop would be tolerated where the initial pressure drop in a conventional coil arrangement was relatively low.





FIG. 8

shows a coil assembly


16


having individual typical circuits


66


and


75


extending between upper manifold


56


and lower manifold


58


with individual inlet nozzles


62


and outlet nozzles


64


. In

FIG. 9

, the individual circuits


66


and


75


have been provided in series by coupling crossover pipe


80


between discharge nozzle


64


of circuit


66


and inlet nozzle


62


of circuit


75


.




In the above-noted conditions indicated as half-circuited and one-third circuited cases, it is known that the pressure drops through circuits


66


and


75


will increase. The velocity of the fluid will increase as there would be fewer circuits in the same size housing


10


, which will increase thermal capacity. It is also known that the thermal capacity gained by these circuiting arrangements and the increased flow velocity will result in the noted increased pressure drops. In high flow-rate, high process-fluid velocity closed-circuit cooling towers


11


it is not generally desired to further increase already significant pressure drops across the system. Thus, the present invention finds particular application in the relatively low fluid velocity, low-pressure drop applications, as noted above, where increases in process-fluid velocity produce more marked increases in thermal capacity while still falling within acceptable pressure drop limits for these systems.





FIG. 10

is an illustration of a coil assembly


16


with a typical circuit


66


, which has been half-circuited. This Figure illustrates the most fundamental case of a closed-circuit cooling tower


11


where upper manifold


56


has been divided into first section


51


with inlet nozzle


62


and second section


53


with outlet nozzle


64


. Coil assembly


16


including circuit


66


is positioned in chamber


15


and has inlet nozzle


62


and outlet nozzle


64


in upper manifold


56


, which has been divided into first section


51


and second section


53


by divider


73


. In this configuration, a fluid outlet nozzle


64


in lower manifold


58


, as depicted in the standard coil structure of

FIG. 5

, has been sealed or is not present. Lower manifold


58


can now be characterized as a conduit communicating fluid between first segment


65


and second segment


67


. In this arrangement, air flow is communicated through chamber


15


vertically upward as noted in

FIGS. 1 and 2

. Thus, process-fluid flow in segments


65


and


67


is exposed to air flow in both segments


65


and


67


. However, process fluid flow in segment


65


is counterflow with the air flow, and in segment


67


it is in parallel concurrent flow with the air flow.




It has been found that spray-water cooling occurs in chamber


15


in the region below coil assembly


16


and above the water in sump


20


. In comparison to fluids discharged at lower manifold


58


, as noted in the prior art arrangements of

FIGS. 1

to


9


, this spray-water cooling region can be used to induce a lower outlet-temperature in the process fluids for subsequent transfer to discharge nozzle


64


after parallel flow in the direction of air flow. Alternative coil-assembly arrangements utilizing the current invention are shown in

FIGS. 10

to


13


. Typical circuits


66


or segments


65


,


67


are still arranged in series, which was noted in

FIGS. 6

,


7


and


9


. However, in the present invention, the final leg or segment


67


in

FIGS. 10 and 11

directs fluid flow in coil assembly


16


in the same direction as air flow in chamber


15


, which is in contradistinction to the dominant teaching of the prior art.




The illustrated modification to typical circuit


66


in

FIG. 10

would be expected to approximately double the velocity of the process-fluid flow, which would increase the internal film coefficient and overall rate of heat transfer of coil assembly


16


. The cooling capacity of unit


11


would be expected to increase by twenty percent or more over the conventional circuiting arrangement shown in

FIG. 5

, but the percentage increase would be dependent upon the process-fluid velocity in a standard unit and the specific thermal conditions. However, the rearrangement of the circuiting shown in

FIG. 10

would be expected to produce a further increase of up to ten percent over the rearranged half-circuit example of FIG.


6


. It is also recognized that there would be an increase in the pressure drop between the inlet nozzle


62


and the outlet nozzle


64


over the same standard unit


11


. Although these operating results are recognized, it is considered that the increase in the pressure drop would be tolerable and the increase in thermal performance would be measurably significant. That is, it has been found that for the same flow rate there is a measurable decrease in the outlet temperature of the fluid-to-be-cooled, which is provided by changing the position of outlet nozzle


64


, and utilizing the previously unrecognized available spray-water cooling capacity. In this arrangement, fluid flow in final segment


67


is provided in a concurrent direction with the air flow noted at arrow


81


.





FIG. 11

illustrates a two-coil arrangement that has been half-circuited, that is two typical circuits


66


have been joined in a series connection. More specifically first circuit


66


is noted as segment


65


, and second circuit


66


is noted as segment


67


in this arrangement, which segments


65


and


67


were originally independent circuits each with an inlet nozzle


62


in upper manifold


56


and an outlet nozzle


64


in lower manifold


58


. However, in this illustration, the nozzles in lower manifolds


58


are coupled by external crossover pipe


80


. Thus, inlet port


62


and upper manifold


56


are coupled to lower manifold


58


by segment


65


. Lower manifolds


58


and crossover pipe


80


now function as a conduit between first segment


65


and second segment


67


, which segment is connected between lower manifold


58


and outlet nozzle


64


in upper manifold


56


. In this arrangement of

FIG. 11

, fluid flow in final segment


67


is again provided in a concurrent direction with the air flow noted at arrow


81


, and communicates from lower section


17


of chamber


15


at the final segment transfer. Lower section


17


is noted in

FIG. 1

of closed-circuit cooling tower


11


.





FIG. 12

illustrates an alternative embodiment or tube arrangement wherein typical circuit


66


is provided as a one-third circuit coil assembly. In this figure, upper manifold


56


has first divider


71


and third divider


79


while lower manifold


58


has second divider


73


. In this arrangement, lower manifold


58


has third section


55


and fourth section


57


, which is consistent with the illustration of FIG.


6


. However, upper manifold


56


now includes first section


51


, second section


53


and fifth section


59


, which also includes outlet nozzle


64


. In this configuration, inlet nozzle


62


and first section


51


are connected to lower manifold third section


55


by segment


65


. Second segment


67


couples second upper-manifold section


53


and lower-manifold third section


55


, where lower manifold section


55


acts as a conduit between segments


65


and


67


. Crossover pipe


80


in this arrangement couples segment


67


at upper-manifold, second section


53


to segment


69


at lower-manifold, fourth-section


57


, which crossover pipe


80


may be noted as an external pipe section. Subsequently, segment


69


communicates fluid from lower-manifold fourth-section


57


to upper-manifold, fifth section


59


and outlet nozzle


64


. In this configuration of

FIG. 12

, final segment


69


provides fluid flow in a concurrent direction with the air flowing through chamber


15


, as noted by arrow


81


.





FIG. 13

illustrates a second alternative embodiment wherein typical circuit


66


is provided as a one-third circuit coil assembly. In this figure, upper manifold


56


has first divider


71


, which again divides manifold


56


into first section


51


and second section


53


. Lower manifold


58


has second divider


73


, which divides manifold


58


into third section


55


and fourth section


57


. In this embodiment, inlet nozzle


62


is positioned in fourth section


57


of lower manifold


58


, and first segment


65


is connected between inlet nozzle


62


and second section


53


of upper manifold


56


. Second segment


67


couples upper manifold, second section


53


and lower-manifold, third section


55


for transfer of fluid to third section


55


at lower end


17


of chamber


15


. Third segment


69


is connected between lower-manifold, third section


55


and upper-manifold, first section


51


and outlet nozzle


64


for discharge of fluid. In this illustration, upper-manifold section


53


serves as a conduit between first segment


65


and second segment


67


. Similarly, lower-manifold segment


55


serves as a conduit between second segment


67


and third segment


69


for communication of fluid. In this configuration, both first and third segments


65


and


69


provide fluid flow in the same direction as the air flow noted at arrow


81


, and thus final segment


69


provides fluid flow in the air-flow direction from lower region


17


of chamber


15


.




In operation, closed-circuit cooling tower


11


appears as a standard operating system. However, the present invention more fully utilizes available cooling capacity, which was previously underutilized, to reduce the temperature of the fluid to be cooled communicating through coil assembly


16


and typical circuits


66


. The amount of increased cooling may be dependent upon the particular size of unit


11


and the operating parameters associated therewith, such as air flow velocity, fluid flow rate and pressure drop of the fluid. However, utilization of the available cooling and the reduced fluid outlet temperature can be provided at no increase in capital expenditure. Thus, increases in cooling are available for extant heat exchange units without increasing the structure sizes. It is acknowledged that there may be currently unrecognized unit-size or operating parameter limitations to take advantage of this heretofore unused capacity. However, it is clear that this available cooling capacity may be readily utilized by relatively low-pressure drop, low process-fluid-velocity units


11


, which low-pressure drop units


11


are known by these terms in the HVAC industry.




The operable condition provides that the final circuit segment communicating to fluid outlet nozzle


64


in the above-shown examples is to be provided in a parallel flow direction with the air flow from the lower area


17


of plenum chamber


15


. The positions of the mechanical operating equipment of the various systems, such as pump


46


and fan


32


, may be changed as a design choice, but such changes are not required for the present invention. In addition, the alternative structures of

FIGS. 12 and 13

clearly note that the position of inlet nozzle


62


may be accommodated by alternatives. Although the illustrations note only one or two manifolds in the side-by-side relationships of circuits or tube bundles


66


, it is considered that these are demonstrative of coil assemblies


16


which may require multiple circuits


66


to fill chamber


15


in a typical closed-circuit cooling tower


11


.




While only specific embodiments of the invention have been described and shown, it is apparent that various alterations and modifications can be made therein. It is, therefore, the intention in the appended claims to cover all such modifications and alterations as may fall within the scope and spirit of the invention.



Claims
  • 1. A circuit arrangement for a coil assembly of a closed circuit cooling tower,said closed-circuit cooling tower having a coil chamber with an upper end and a lower end, an air transfer assembly for communication of air between said chamber lower end and said chamber upper end, a liquid spray assembly, said coil assembly mounted in said coil chamber, said coil assembly having a top end in proximity to said chamber upper end and a bottom end in proximity to said chamber lower end, a fluid-to-be-cooled, at least one inlet nozzle and one outlet nozzle for said fluid-to-be-cooled, means for providing said fluid-to-be-cooled, said fluid providing means coupled to said inlet nozzle, said circuit arrangement for said coil assembly comprising: at least one cooling coil circuit in said coil assembly, said cooling coil circuit operable to communicate said fluid-to-be-cooled from said inlet nozzle to said outlet nozzle, each said cooling coil circuit arranged in said chamber to communicate fluid-to-be-cooled between said chamber upper end and chamber lower end, each said cooling coil circuit having a first segment and a second segment, said coil assembly further comprising an upper manifold and a lower manifold, said lower manifold mounted in proximity to said chamber lower end, said upper manifold mounted in proximity to said chamber upper end, a divider in said upper manifold separating said upper manifold into a first section and a second section, said inlet nozzle positioned in said upper manifold first section, said outlet positioned in said upper manifold second section; each said cooling coil circuit having a plurality of tubing lengths, each said tubing length having a first segment and a second segment; said first segment extending from said upper manifold first section to said lower manifold, and said second segment extending from said lower manifold to said upper manifold second section.
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