Information
-
Patent Grant
-
6574980
-
Patent Number
6,574,980
-
Date Filed
Friday, September 22, 200024 years ago
-
Date Issued
Tuesday, June 10, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Doerrler; William C.
- Shulman; Mark
Agents
-
CPC
-
US Classifications
Field of Search
US
- 062 314
- 062 304
- 062 305
- 062 315
-
International Classifications
-
Abstract
The final segment in one-half or one-third circuit tube assemblies are arranged in a concurrent manner with the air flow in a closed-circuit cooling tower to more fully utilize spray-water cooling that occurs in the region below the tube assembly but above the sump water surface.
Description
BACKGROUND OF THE INVENTION
The present invention provides a coil tube or circuit arrangement for a closed circuit cooling tower. More specifically, a coil tube assembly for a cooling tower, which is usually a counterflow closed-circuit cooling tower, has a coil tube assembly with a plurality of coil circuits. The disclosed method of circuiting the coil assembly for closed-circuit cooling towers gives an enhanced performance, and more particularly enhanced performance for coil assemblies operating at low internal fluid flow.
In a typical coil tube arrangement for a cooling tower, the circuits are provided between an upper header with a fluid inlet nozzle to a lower header with a fluid outlet nozzle. The individual circuits extend from the upper header to the lower header in a serpentine arrangement, which may be generally described as a series of parallel straight tube lengths connected by unshaped bends. Fluid has historically been communicated from the top of the coil tube assembly, or upper header, to the lower header by traversing the plurality of parallel tube lengths.
The fluid to be cooled is circulated inside the tubes of the units heat exchanger. Heat flows from the process fluid through the coil tube wall to the water cascading over the tubes from the spray-water distribution system. Air is forced upward over the coil, evaporating a small percentage of the water, absorbing the latent heat of vaporization and discharging the heat to the atmosphere. The remaining water is recovered in the tower sump for recirculation to the water spray. Water entrained in the air stream is recaptured in mist eliminators at the unit discharge and returned to the sump. It is also known that the water distribution system can be shut off and the unit may be run dry. Air is still forced upward over the coil, but the heat is now solely dissipated to the atmosphere by sensible cooling.
In typical evaporative heat exchangers it has been customary to provide several spray-liquid headers located in superposed relation spanning a bank of tubes carrying a fluid to be cooled. A plurality of smaller tubes or branches extend laterally from the headers, with each branch containing one or more nozzles which emit spray patterns impinging on the fluid carrying tubes.
U.S. Pat. No. 4,196,157 to Schinner teaches a separation arrangement between the adjacent tubes of a coil assembly. In addition, the structural arrangement of a typical closed-circuit cooling tower structure is noted in the text. The typical feed arrangement for the fluid to be cooled is taught and illustrated in this patent with an upper and inlet manifold for receipt of warm fluid for cooling, a lower and outlet manifold for discharge of cooler fluid, and the connection of the serpentine tube assembly therebetween coupling the inlet and outlet manifold. This is an exemplary teaching of the understanding of heat transfer and maximum expected cooling for closed-circuit cooling towers in the prior art.
The preservation of the cooling coil layout has been almost uniformly practiced by the industry as a whole. The direction of fluid flow through the coils or circuits was considered a reflection of a tenet of practice in the closed-circuit cooling tower art. That is, maximum cooling of the fluid would be realized by maintaining the fluid within the tubes counterflowing against the direction of air flow. However, recent developments have noted a spray-water cooling effect, that has heretofore not been taken into account.
SUMMARY OF THE INVENTION
The present invention provides means for recovering the plenum-area, spray-water cooling effect between about the bottom of the cooling coil and the water in the sump. The tube bundles and their layout are generally consistent with prior practice for the purposes of maintaining the structural arrangement of the cooling-tower housing footprint. However, the direction of fluid flow through the tubing has been reconfigured to provide the last leg or segment of each circuit with fluid flow in the vertically upward direction. The upward flow in this last leg or segment takes advantage of the above-noted plenum-area cooling effect, or added cooling, provided below the coil assembly. In this cooling coil assembly arrangement, even for a standard coil assembly, the last leg in the coil is upwardly directed in concurrent flow with the flow of air to better utilize the available heat transfer/temperature reduction for the fluid to be cooled, without incurring any increased operating costs above those associated with current unit operating costs. The prior art generally utilizes inlet and outlet headers or manifolds, which facilitate the handling of multiple tubing structures, but it is known that individually piped arrangements could be configured to accommodate the routing of a tube to produce the directional flow required, and this limitation is considered to be included within the teaching of this application and the use of manifolds to more expeditiously accomplish this task.
BRIEF DESCRIPTION OF THE DRAWING
In the Figures of the Drawing, like reference numerals identify like components, and in the Drawing:
FIG. 1
is a side elevational view, partially in section of a prior art counterflow closed-circuit cooling tower;
FIG. 2
is a front elevational view, partially broken away and partially in section of the cooling tower in
FIG. 1
;
FIG. 3
is a coil assembly in
FIG. 2
taken along line
3
—
3
;
FIG. 4
is the coil assembly in
FIG. 3
taken along line
4
—
4
;
FIG. 5
is a diagrammatic illustration of a standard single-coil assembly;
FIG. 6
is a diagrammatic illustration of a half-circuit arrangement of a single coil assembly providing two counterflow segments by reconfiguring the inlet and outlet headers;
FIG. 7
is a diagrammatic illustration of a one-third circuit coil assembly;
FIG. 8
is a diagrammatic illustration of a standard coil assembly with two counterflow tube arrangements;
FIG. 9
is a diagrammatic illustration of the coil assembly of
FIG. 8
with the two coils arranged in a series connection;
FIG. 10
is a diagrammatic illustration of a single coil assembly arranged with fluid flow on the second segment in parallel with the air flow in a closed-circuit cooling tower;
FIG. 11
is a diagrammatic illustration of a two coil arrangement that has been half-circuited to provide the segment coil with fluid flow parallel to air flow in a closed-circuit cooling tower;
FIG. 12
is a diagrammatic illustration of a one-third circuit coil assembly with the last coil segment having fluid flow in parallel with the air flow in a closed-circuit cooling tower; and,
FIG. 13
is an alternative arrangement of a one-third circuit coil assembly with the last coil segment having fluid flow in parallel with the air flow in a closed-circuit cooling tower.
DETAILED DESCRIPTION
The present invention provides reconfiguration of the coil assemblies in closed-circuit cooling towers illustrated in
FIG. 1
, and more particularly coil circuits for units operating at low internal fluid flows. In this context, fluid refers to gasses and liquids but is typically a liquid. The reconfigured layout of alternative arrangements are particularly noted in
FIGS. 10
to
13
, but the physical environment and typical position of the coil assemblies are illustrated in
FIGS. 1 and 2
. Closed-circuit cooling tower
11
of
FIGS. 1 and 2
is illustrative of a counterflow structure, but is an exemplary illustration and not a limitation to the present invention. Cooling tower
11
has a generally vertical casing
10
with different levels within its interior, including mist eliminator
12
, water spray assembly
14
, coil assembly
16
, fan assembly
18
and lower water trough or sump
20
.
Casing
10
has vertical front wall
24
and rear wall
22
in
FIG. 1
with side walls
26
and
28
noted in FIG.
2
. Diagonal wall
30
downwardly extends from front wall
24
to rear wall
22
to provide sump
20
. Fan assembly
18
is positioned behind and below diagonal wall
30
. The illustrated fan assembly
18
has a pair of centrifugal fans
32
with outlet cowls
34
projecting through wall
30
into conduit
13
above sump
20
but below coil assembly
16
. Fan assembly
18
includes drive motor
42
and pulley
38
on common drive shaft
36
, which pulley
38
and motor
42
are coupled by belt
40
.
Recirculation line
45
in
FIG. 2
extends through side wall
26
of housing
10
near the base of sump
20
. Line
45
extends from sump
20
to recirculation pump
46
, line
44
and subsequently to water-spray assembly
14
for communication of fluid for spraying over coil assembly
16
.
Water-spray assembly
14
has water box
48
extending along side wall
26
and a pair of distribution pipes
50
extending horizontally across the interior of housing
10
to opposite wall
28
. Pipes
50
are fitted with a plurality of nozzles
52
, which emit intersecting fan-shaped water sprays to provide an even distribution of water over coil assembly
16
. The specific type or style of water spray assembly
14
and nozzle
52
is merely exemplary and not a limitation to the present invention.
Mist eliminator
12
has a plurality of closely spaced elongated strips
54
, which are bent along their length to form sinuous paths from the region of water spray assembly
14
through top
41
of housing
10
. Mist eliminator
12
extends across substantially the entire cross-section of housing
10
at top
41
.
Coil assembly
16
is noted in
FIGS. 1 and 2
with upper inlet manifold
56
and lower outlet manifold
58
, which manifolds
56
and
58
extend horizontally across the upper interior conduit
72
adjacent side wall
26
, as noted in
FIGS. 2
to
4
. Fluid inlet conduit or nozzle
62
and outlet conduit or nozzle
64
extend through side wall
26
and are connected with upper manifold
56
and lower manifold
58
, respectively. These fluid nozzles are connected to receive a process fluid to be cooled.
Coil assembly
16
has a plurality of typical circuits
66
connected between upper manifold
56
and lower manifold
58
in
FIGS. 2
to
4
. In
FIG. 1
, circuits
91
and
93
at front and rear walls
22
and
24
are only two of multiple circuits that would be provided to fill chamber
15
between walls
22
and
24
. Each of these circuits
91
and
93
would extend between upper header
56
and lower header
58
or have an individual header not shown, which may depend upon the header design and the width of chamber
15
. Illustrative of the arrangement of two individual tube bundles and their related headers is the tube arrangement noted in FIG.
8
.
Each typical circuit
66
in
FIGS. 1
to
4
has a plurality of elongated segments
95
and is formed into a serpentine arrangement through 180°-bends
68
and
70
in
FIG. 4
near side walls
26
and
28
. Thus, different segments
95
of each circuit
66
extend generally horizontally across the interior conduit
72
of housing
10
between side walls
26
and
28
at different levels along parallel vertical planes closely spaced to the plane of each of the other circuits
66
. In addition, circuits
66
are arranged in alternately offset arrays with each individual straight length being located a short distance lower or higher than the individual straight lengths on each side of it.
In
FIGS. 2 and 4
, the vertical connection of circuits
66
with upper manifold
56
and lower manifold
58
is illustrated. Also, in
FIG. 4
the inlet fluid-to-be-cooled is noted by arrow
21
at inlet nozzle
62
and discharge of the cooled fluid is noted at discharge nozzle
64
, which is demonstrative of the almost universal practice of providing the inlet fluid at the top of interior chamber
15
and discharging the fluid at the lower section of chamber
15
.
Alternative prior art tube and header arrangements to provide exposure of the fluid-to-be-cooled to counterflow air in chamber
15
are noted in
FIGS. 5
to
9
. In
FIG. 5
, one standard coil assembly
16
with typical circuit
66
is noted as extending between upper manifold
56
and lower manifold
58
and specifically between inlet conduit
62
and discharge conduit
64
. As noted above,
FIG. 8
illustrates a coil assembly arrangement
16
with two similar circuits
66
and
75
with their own headers
56
,
58
in a parallel relationship in chamber
15
of a closed-circuit cooling tower
11
.
In operation of a closed-circuit cooling tower
1
, fluid-to-be-cooled flows into closed-circuit cooling tower
11
through inlet nozzle
62
. This fluid, or process liquid, is then distributed by upper manifold
56
to the upper ends of circuits
66
and it flows down through serpentine tube circuits
66
to lower manifold
68
for discharge from outlet nozzle
64
. As the fluid to be cooled flows through circuits
66
, water is sprayed from spray nozzles
52
downward onto the outer surfaces of circuits
66
while air is simultaneously blown from fan
32
upward between circuits
66
. The sprayed water is collected in sump
20
for recirculation to spray assembly
14
. The upwardly flowing air passes through mist eliminator assembly
12
to capture entrained water and return it to sump
20
before exhausting the air from unit
11
. Although fan
32
is noted at the lower portion of unit
11
, it is known that such fans can be positioned at the tops of such units to pull air through the assembly, and the present assembly
11
is merely exemplary of a closed circuit unit
11
and not a limitation.
As the fluid-to-be-cooled passes downward through circuits
66
from upper manifold
56
to lower manifold
58
, the fluid yields heat to the tube walls. This heat passes through the tube walls to the downward flowing water on the tube surface. As the water continues downward, it encounters the upwardly directed air and transfers heat to the air, both by sensible heat transfer and by latent heat transfer, that is by partial evaporation. The remaining water is collected in sump
20
for recirculation. A certain amount of water is entrained in the air as droplets, which are carried from coil assembly
16
and water spray assembly
14
. However, as this water bearing air flow is transferred through mist eliminator assembly
12
, the liquid droplets are separated from the air and are deposited on the elements of the mist eliminator. The water is then recovered in sump
20
.
It is also known to provide what is referred to as a half-circuit coil assembly for the standard coil assembly, as shown in
FIG. 6
, or a one-third circuit coil assembly for a standard coil assembly as shown in FIG.
7
. This technique generally reduces the number of parallel circuits, increases the total effective length of the remaining circuits and elevates the fluid velocity in the tubes. This circuiting scheme is typically utilized in coil assemblies where the internal flow rate of the fluid-to-be-cooled is relatively low, which results in relatively low heat transfer coefficients, and is generally associated with only nominal pressure drops in the coil circuit. Although there is usually an increase in the absolute value of the pressure drop across the circuit when utilizing this half-circuit technique, the increase in fluid flow velocity and the resultant increase in thermal efficiency is considered to be worthwhile. It is noted that these low fluid-flow-rate conditions are frequently associated with difficult thermal conditions. These latter conditions may include combinations of large differences in fluid temperature from the coil inlet nozzle to the coil outlet nozzle and/or close approaches of the leaving fluid temperatures to the ambient wet-bulb temperatures.
In a conventional operation, a circuit arrangement with a pressure drop less than approximately three pounds per square inch could be considered for a half-circuit arrangement. Similarly, a circuit arrangement with a pressure drop less than approximately one pound per square inch could be considered for utilization of a one-third circuit arrangement.
FIGS. 5
to
13
are schematic end-connection views of tube bundles similar to the illustration of coil assembly in FIG.
4
. In
FIG. 5
, coil assembly
16
is undivided and the process-fluid flow direction is noted from top to bottom by typical circuit
66
. In
FIG. 6
, coil assembly
16
is split such that a first group of circuits
65
is connected by crossover pipe
80
to a second group of circuits
67
. Upper manifold
56
is now provided in a two-section arrangement with first section
51
and second section
53
separated by divider
71
. Similarly, lower manifold
58
has been divided by divider
73
into third section
55
and fourth section
57
. The sectioning of upper manifold
56
and lower manifold
58
permits fluid flow between upper and lower manifolds, subsequent flow from lower manifold
58
to upper manifold
56
and final discharge at fourth section
57
of lower manifold
58
. This inter-manifold fluid transfer permits the fluid-to-be-cooled to flow in series through typical circuits
65
and
67
counter to the air flow in chamber
15
.
In
FIG. 7
, a second alternative circuiting arrangement, which may be referred to as a one-third circuit assembly, is shown with typical circuit
66
of coil assembly
16
noted in
FIG. 5
having first segment
65
, second segment
67
and third segment
69
. In this arrangement, lower-manifold third section
55
acts as a conduit to transfer process fluid between first segment
65
and second segment
67
, which fluid is transferred through second segment
67
to upper-manifold second section
53
. In this illustration, second upper-manifold section
53
acts as a conduit to transfer fluid to third segment
69
. Subsequently, the fluid is transferred through third segment
69
to lower-manifold fourth section
57
and discharge nozzle
64
. In this arrangement, the fluid-to-be-cooled is exposed to counterflowing air through first segment
65
and third segment
69
. The fluid flow in the figures is noted by arrows on typical circuits
66
and the several noted segments
65
,
67
and
69
.
In both of the above-noted alternative illustrations, the fluid in typical circuits
66
is exposed to counterflow air in two segments with the expectation that this will further cool the fluid in the segments before its discharge from nozzle
64
. However, there are physical fluid dynamic losses from such arrangements including changes in fluid velocity and significant pressure drops from inlet nozzle
62
to outlet nozzle
64
. It is known that the half-circuited arrangement of
FIG. 6
may experience a pressure drop approximately seven times greater than the pressure drop of assembly of FIG.
5
. Further, the one-third circuit of
FIG. 7
can be expected to experience a pressure drop of approximately twenty-one times the pressure drop experienced in a standard coil assembly as illustrated in FIG.
5
. As the velocity of the fluid in the several coil circuits increases, the internal heat-transfer efficiency of coil assembly
16
increases. The consequent greater pressure drop would be tolerated where the initial pressure drop in a conventional coil arrangement was relatively low.
FIG. 8
shows a coil assembly
16
having individual typical circuits
66
and
75
extending between upper manifold
56
and lower manifold
58
with individual inlet nozzles
62
and outlet nozzles
64
. In
FIG. 9
, the individual circuits
66
and
75
have been provided in series by coupling crossover pipe
80
between discharge nozzle
64
of circuit
66
and inlet nozzle
62
of circuit
75
.
In the above-noted conditions indicated as half-circuited and one-third circuited cases, it is known that the pressure drops through circuits
66
and
75
will increase. The velocity of the fluid will increase as there would be fewer circuits in the same size housing
10
, which will increase thermal capacity. It is also known that the thermal capacity gained by these circuiting arrangements and the increased flow velocity will result in the noted increased pressure drops. In high flow-rate, high process-fluid velocity closed-circuit cooling towers
11
it is not generally desired to further increase already significant pressure drops across the system. Thus, the present invention finds particular application in the relatively low fluid velocity, low-pressure drop applications, as noted above, where increases in process-fluid velocity produce more marked increases in thermal capacity while still falling within acceptable pressure drop limits for these systems.
FIG. 10
is an illustration of a coil assembly
16
with a typical circuit
66
, which has been half-circuited. This Figure illustrates the most fundamental case of a closed-circuit cooling tower
11
where upper manifold
56
has been divided into first section
51
with inlet nozzle
62
and second section
53
with outlet nozzle
64
. Coil assembly
16
including circuit
66
is positioned in chamber
15
and has inlet nozzle
62
and outlet nozzle
64
in upper manifold
56
, which has been divided into first section
51
and second section
53
by divider
73
. In this configuration, a fluid outlet nozzle
64
in lower manifold
58
, as depicted in the standard coil structure of
FIG. 5
, has been sealed or is not present. Lower manifold
58
can now be characterized as a conduit communicating fluid between first segment
65
and second segment
67
. In this arrangement, air flow is communicated through chamber
15
vertically upward as noted in
FIGS. 1 and 2
. Thus, process-fluid flow in segments
65
and
67
is exposed to air flow in both segments
65
and
67
. However, process fluid flow in segment
65
is counterflow with the air flow, and in segment
67
it is in parallel concurrent flow with the air flow.
It has been found that spray-water cooling occurs in chamber
15
in the region below coil assembly
16
and above the water in sump
20
. In comparison to fluids discharged at lower manifold
58
, as noted in the prior art arrangements of
FIGS. 1
to
9
, this spray-water cooling region can be used to induce a lower outlet-temperature in the process fluids for subsequent transfer to discharge nozzle
64
after parallel flow in the direction of air flow. Alternative coil-assembly arrangements utilizing the current invention are shown in
FIGS. 10
to
13
. Typical circuits
66
or segments
65
,
67
are still arranged in series, which was noted in
FIGS. 6
,
7
and
9
. However, in the present invention, the final leg or segment
67
in
FIGS. 10 and 11
directs fluid flow in coil assembly
16
in the same direction as air flow in chamber
15
, which is in contradistinction to the dominant teaching of the prior art.
The illustrated modification to typical circuit
66
in
FIG. 10
would be expected to approximately double the velocity of the process-fluid flow, which would increase the internal film coefficient and overall rate of heat transfer of coil assembly
16
. The cooling capacity of unit
11
would be expected to increase by twenty percent or more over the conventional circuiting arrangement shown in
FIG. 5
, but the percentage increase would be dependent upon the process-fluid velocity in a standard unit and the specific thermal conditions. However, the rearrangement of the circuiting shown in
FIG. 10
would be expected to produce a further increase of up to ten percent over the rearranged half-circuit example of FIG.
6
. It is also recognized that there would be an increase in the pressure drop between the inlet nozzle
62
and the outlet nozzle
64
over the same standard unit
11
. Although these operating results are recognized, it is considered that the increase in the pressure drop would be tolerable and the increase in thermal performance would be measurably significant. That is, it has been found that for the same flow rate there is a measurable decrease in the outlet temperature of the fluid-to-be-cooled, which is provided by changing the position of outlet nozzle
64
, and utilizing the previously unrecognized available spray-water cooling capacity. In this arrangement, fluid flow in final segment
67
is provided in a concurrent direction with the air flow noted at arrow
81
.
FIG. 11
illustrates a two-coil arrangement that has been half-circuited, that is two typical circuits
66
have been joined in a series connection. More specifically first circuit
66
is noted as segment
65
, and second circuit
66
is noted as segment
67
in this arrangement, which segments
65
and
67
were originally independent circuits each with an inlet nozzle
62
in upper manifold
56
and an outlet nozzle
64
in lower manifold
58
. However, in this illustration, the nozzles in lower manifolds
58
are coupled by external crossover pipe
80
. Thus, inlet port
62
and upper manifold
56
are coupled to lower manifold
58
by segment
65
. Lower manifolds
58
and crossover pipe
80
now function as a conduit between first segment
65
and second segment
67
, which segment is connected between lower manifold
58
and outlet nozzle
64
in upper manifold
56
. In this arrangement of
FIG. 11
, fluid flow in final segment
67
is again provided in a concurrent direction with the air flow noted at arrow
81
, and communicates from lower section
17
of chamber
15
at the final segment transfer. Lower section
17
is noted in
FIG. 1
of closed-circuit cooling tower
11
.
FIG. 12
illustrates an alternative embodiment or tube arrangement wherein typical circuit
66
is provided as a one-third circuit coil assembly. In this figure, upper manifold
56
has first divider
71
and third divider
79
while lower manifold
58
has second divider
73
. In this arrangement, lower manifold
58
has third section
55
and fourth section
57
, which is consistent with the illustration of FIG.
6
. However, upper manifold
56
now includes first section
51
, second section
53
and fifth section
59
, which also includes outlet nozzle
64
. In this configuration, inlet nozzle
62
and first section
51
are connected to lower manifold third section
55
by segment
65
. Second segment
67
couples second upper-manifold section
53
and lower-manifold third section
55
, where lower manifold section
55
acts as a conduit between segments
65
and
67
. Crossover pipe
80
in this arrangement couples segment
67
at upper-manifold, second section
53
to segment
69
at lower-manifold, fourth-section
57
, which crossover pipe
80
may be noted as an external pipe section. Subsequently, segment
69
communicates fluid from lower-manifold fourth-section
57
to upper-manifold, fifth section
59
and outlet nozzle
64
. In this configuration of
FIG. 12
, final segment
69
provides fluid flow in a concurrent direction with the air flowing through chamber
15
, as noted by arrow
81
.
FIG. 13
illustrates a second alternative embodiment wherein typical circuit
66
is provided as a one-third circuit coil assembly. In this figure, upper manifold
56
has first divider
71
, which again divides manifold
56
into first section
51
and second section
53
. Lower manifold
58
has second divider
73
, which divides manifold
58
into third section
55
and fourth section
57
. In this embodiment, inlet nozzle
62
is positioned in fourth section
57
of lower manifold
58
, and first segment
65
is connected between inlet nozzle
62
and second section
53
of upper manifold
56
. Second segment
67
couples upper manifold, second section
53
and lower-manifold, third section
55
for transfer of fluid to third section
55
at lower end
17
of chamber
15
. Third segment
69
is connected between lower-manifold, third section
55
and upper-manifold, first section
51
and outlet nozzle
64
for discharge of fluid. In this illustration, upper-manifold section
53
serves as a conduit between first segment
65
and second segment
67
. Similarly, lower-manifold segment
55
serves as a conduit between second segment
67
and third segment
69
for communication of fluid. In this configuration, both first and third segments
65
and
69
provide fluid flow in the same direction as the air flow noted at arrow
81
, and thus final segment
69
provides fluid flow in the air-flow direction from lower region
17
of chamber
15
.
In operation, closed-circuit cooling tower
11
appears as a standard operating system. However, the present invention more fully utilizes available cooling capacity, which was previously underutilized, to reduce the temperature of the fluid to be cooled communicating through coil assembly
16
and typical circuits
66
. The amount of increased cooling may be dependent upon the particular size of unit
11
and the operating parameters associated therewith, such as air flow velocity, fluid flow rate and pressure drop of the fluid. However, utilization of the available cooling and the reduced fluid outlet temperature can be provided at no increase in capital expenditure. Thus, increases in cooling are available for extant heat exchange units without increasing the structure sizes. It is acknowledged that there may be currently unrecognized unit-size or operating parameter limitations to take advantage of this heretofore unused capacity. However, it is clear that this available cooling capacity may be readily utilized by relatively low-pressure drop, low process-fluid-velocity units
11
, which low-pressure drop units
11
are known by these terms in the HVAC industry.
The operable condition provides that the final circuit segment communicating to fluid outlet nozzle
64
in the above-shown examples is to be provided in a parallel flow direction with the air flow from the lower area
17
of plenum chamber
15
. The positions of the mechanical operating equipment of the various systems, such as pump
46
and fan
32
, may be changed as a design choice, but such changes are not required for the present invention. In addition, the alternative structures of
FIGS. 12 and 13
clearly note that the position of inlet nozzle
62
may be accommodated by alternatives. Although the illustrations note only one or two manifolds in the side-by-side relationships of circuits or tube bundles
66
, it is considered that these are demonstrative of coil assemblies
16
which may require multiple circuits
66
to fill chamber
15
in a typical closed-circuit cooling tower
11
.
While only specific embodiments of the invention have been described and shown, it is apparent that various alterations and modifications can be made therein. It is, therefore, the intention in the appended claims to cover all such modifications and alterations as may fall within the scope and spirit of the invention.
Claims
- 1. A circuit arrangement for a coil assembly of a closed circuit cooling tower,said closed-circuit cooling tower having a coil chamber with an upper end and a lower end, an air transfer assembly for communication of air between said chamber lower end and said chamber upper end, a liquid spray assembly, said coil assembly mounted in said coil chamber, said coil assembly having a top end in proximity to said chamber upper end and a bottom end in proximity to said chamber lower end, a fluid-to-be-cooled, at least one inlet nozzle and one outlet nozzle for said fluid-to-be-cooled, means for providing said fluid-to-be-cooled, said fluid providing means coupled to said inlet nozzle, said circuit arrangement for said coil assembly comprising: at least one cooling coil circuit in said coil assembly, said cooling coil circuit operable to communicate said fluid-to-be-cooled from said inlet nozzle to said outlet nozzle, each said cooling coil circuit arranged in said chamber to communicate fluid-to-be-cooled between said chamber upper end and chamber lower end, each said cooling coil circuit having a first segment and a second segment, said coil assembly further comprising an upper manifold and a lower manifold, said lower manifold mounted in proximity to said chamber lower end, said upper manifold mounted in proximity to said chamber upper end, a divider in said upper manifold separating said upper manifold into a first section and a second section, said inlet nozzle positioned in said upper manifold first section, said outlet positioned in said upper manifold second section; each said cooling coil circuit having a plurality of tubing lengths, each said tubing length having a first segment and a second segment; said first segment extending from said upper manifold first section to said lower manifold, and said second segment extending from said lower manifold to said upper manifold second section.
US Referenced Citations (16)