The present invention relates to a circular air-conditioning register having a first function for opening and closing a vent outlet of conditioning air with fins located near the vent outlet in the flow passage and a second function for radially diffusing a stream of air flowing out through the vent outlet.
An air-conditioning register that discharges conditioning air, which is fed by an air-conditioning device, through a vent outlet is installed in a vehicle instrument panel or a dashboard. Japanese Laid-Open Patent Publications No. 2009-137334 and No. 2009-107439 describe conventional circular air-conditioning registers that include circular vent outlets. The circular air-conditioning registers have a function for opening and closing the vent outlet with movable fins located in the vent outlet.
In recent years, there has been a demand for a circular air-conditioning register that has a flow diffusing function for radially diffusing air flowing out through the vent outlet so that the flow is directed to a wider area. On the other hand, reduction in the number of fins may be required to reduce the number of components or for ornamental requirements. However, simply reducing the number of fins increases the size of fins. When fully opened, the fins are parallel to the central axis of the vent outlet. Thus, the projection of the fins along the central axis of the vent outlet is increased. In addition, each fin can change the flow direction only to a limited extent. Reduction in the number of fins therefore may result in insufficient diffusion of air.
Accordingly, it is an objective of the present invention to provide a circular air-conditioning register that suitably maintains the flow diffusion performance while limiting the number of components.
To achieve the foregoing objective and in accordance with one aspect of the present invention, a circular air-conditioning register is provided that includes a cylindrical tubular body including an inner circumferential surface that defines a vent outlet of conditioning air and one of a set of three fin bodies and a set of four fin bodies. The fin bodies are supported by the tubular body to be pivotal about respective pivot axes. When a space inside the tubular body is equally divided into sectorial regions about a central axis of the tubular body, the sectorial regions being equal in number to the fin bodies, each pivot axis is parallel to a chord of corresponding one of the sectorial regions. A front surface and a back surface of each fin body each form an air flow guide surface. In a cross-section of each fin body taken along a plane perpendicular to the pivot axis of the fin body, a position at which an angle defined by the central axis and a contour line that corresponds to any one of the air flow guide surfaces is maximized is a closed position. The vent outlet is closed when each fin body is pivoted to the closed position. Each fin body includes a main fin, which closes the vent outlet at the closed position, and an auxiliary fin, which is spaced apart from the main fin. Each main fin and the corresponding auxiliary fin are formed integrally.
With the fin bodies pivotally supported as described above, reduction in the number of fins that close the vent outlet of conditioning air at the closed position does not increase projection of the fin bodies from the vent outlet in the direction of the central axis of the tubular body when the fin bodies are fully open. This reduces the number of components of the circular air-conditioning register without spoiling the ornamental appearance or increasing the size. Further, when the fin bodies are pivoted to a position where the angle defined by the central axis and a contour line that corresponds to any one of air flow guide surfaces in a cross-section of each fin body taken along a plane perpendicular to the pivot axis of the fin body, that is, the angle of inclination of the air flow guide surfaces of the main and auxiliary fins with respect to the central axis of the tubular body is less than the angle of inclination at the closed position, the air flow guide surfaces of the main and auxiliary fins radially diffuse the conditioning air flowing out through the vent outlet in the radial direction of the tubular body. Each fin body of the circular air-conditioning register includes a main fin and an auxiliary fin, which are formed integrally. Accordingly, twice the number of fins as the fin bodies are located in the vent outlet. This allows the reduced number of fin bodies, which pivot about respective pivot axes, to diffuse flow of air in a favorable manner.
Referring to
As shown in
As shown in
The retainer 12 includes a ring-shaped retainer front portion 15 and a retainer rear portion 16, which has a spherical inner circumferential surface. The inner circumferential surface of the retainer rear portion 16 includes an engagement groove 17 extending in the direction of the central axis of the retainer 12. The retainer rear portion 16 includes a rod-shaped support shaft 18 extending toward the register front side along the central axis of the retainer 12. The distal end of the support shaft 18 includes a spherical bearing ball 19.
The outlet ring 13 has a spherical outer circumferential surface. When the outlet ring 13 is placed in the retainer 12, the outer circumferential surface of the outlet ring 13 is in slide contact with the spherical inner circumferential surface of the retainer rear portion 16. The outlet ring 13 includes a ring front portion 20, which serves as a first tubular member, a ring base 21, which serves as a second tubular member, and a bezel 22, which covers the register front side of the ring front portion 20. The bezel 22 is a decorative trim. The ring front portion 20 and the bezel 22 are coupled to the ring base 21 to be rotational relative to the ring base 21 and about the central axis O of the outlet ring 13.
The ring front portion 20 includes an annular rim 20A and three spokes 20B. The three spokes 20B extend from the inner circumferential surface of the rim 20A at uniform intervals in the circumferential direction. The spokes 20B extend radially inward of the rim 20A and are connected to one another at the center of the rim 20A. The connection section of the spokes 20B includes a spherical bearing 20C, which engages with the bearing ball 19 of the retainer 12. Further, support protrusions 20D protrude from opposite sides of the spoke 20B in each of the connection sections between the spokes 20B and the rim 20A.
The outer circumferential surface of the ring base 21 includes a protrusion 21A, which engages with the engagement groove 17 in the inner circumferential surface of the retainer rear portion 16. The inner circumferential surface of the ring base 21 is curved such that the inner diameter decreases toward the register rear side. The inner circumferential surface of the ring base 21 includes three guide groove pairs 23 located at uniform intervals in the circumferential direction. Each guide groove pair 23 includes a first guide groove 23A and a second guide groove 23B, which extend helically along the inner circumferential surface of the ring base 21 and in parallel to each other.
As shown in
As shown in
Each fin body 14 includes two engagement holes 14A, into which the support protrusions 20D are fitted. The opposing two support protrusions 20D of two adjacent spokes 20B are fitted into the two engagement holes 14A of each fin body 14 so that the fin body 14 is pivotally supported by the ring front portion 20. When the space inside the outlet ring 13 is equally divided into three sectorial regions about the central axis O, the pivot axis of each fin body 14 is parallel to the chord of the corresponding one of the three sectorial regions.
Each fin body 14 includes a spherical first protrusion 14B and a spherical second protrusion 14C, which protrude from the outer circumferential surface of the fin body 14. The first protrusion 14B and the second protrusion 14C are respectively engaged with the first guide groove 23A and the second guide groove 23B formed in the inner circumferential surface of the ring base 21. When the ring front portion 20 is rotated relative to the ring base 21, the first and second guide grooves 23A and 23B guide the first and second protrusions 14B and 14C in the direction of the central axis O of the outlet ring 13, thereby pivoting the fin bodies 14.
Operation of the circular air-conditioning register 10 of the present embodiment will now be described.
When a spoke 20B is manipulated by fingers, for example, to rotate the ring front portion 20, the angle of inclination of the fin bodies 14 is changed. This changes the flow mode of conditioning air of the circular air-conditioning register 10. The angle of inclination of the fin bodies 14 is the angle formed by the central axis O of the outlet ring 13 and a contour line that corresponds to any one of the air flow guide surfaces in a cross-section of each fin body 14 taken along a plane perpendicular to the pivot axis of the fin body 14. The angle of inclination of the fin bodies 14 in the circular air-conditioning register 10 is changed as described below. In
As shown in
As shown in
The angle of inclination of each fin body 14 can be changed by using a single protrusion and a single guide groove. However, in such a case, a longer groove would be needed to sufficiently change the angle of inclination of the fin body 14. A longer groove would increase the dimension of the ring base 21 in the direction of the central axis O of the outlet ring 13. In this respect, the present embodiment includes two protrusions 14B and 14C and two guide grooves 23A and 23B. Switching between the guide grooves 23A and 23B to guide the protrusions 14B and 14C while the fin body 14 is pivoted reduces the length of the guide groove required to sufficiently change the angle of inclination of the fin body 14.
As shown in
The solid lines in
The long dashed double-short dashed lines in
As described above, the circular air-conditioning register 10 has a first function for closing the vent outlet 13A with the fin bodies 14, a second function for radially diffusing the flow of air, and a third function for converging the flow of air to one point. The first function and the second function may also be performed by the following structure.
The circular air-conditioning register shown in
Increase in the number of fins that pivot about the respective pivot axes increases the number of components. In addition, a more complicated mechanism needed to pivot the increased number of fins also increases the number of components. Thus, it is desirable to reduce the number of fins to simplify the structure of the circular air-conditioning register 10. Reduction in the number of fins may also be required for design reasons. However, in a structure like the example described above in which the fins 51 pivot about the axes extending in radial directions of the outlet ring 52 (such a pivotal support structure of fins is hereinafter referred to as “radial axis pivot structure”), reducing the number of fins 51 to four or less is difficult for the reasons described below.
Such a tendency is more evident when three fins are used. Thus, in performing the first function and the second function with three or four fins, the chord axis pivot structure limits projection of the fins from the vent outlet and reduces the size of the circular air-conditioning register compared to the radial axis pivot structure. In addition, the spot flow function, which is difficult to perform with the radial axis pivot structure, is easier to perform with the chord axis pivot structure. However, the following problems may occur when a reduced number of fins are used.
In contrast, the three fin bodies 14 used in the circular air-conditioning register 10 of the present embodiment each include a main fin 24 and an auxiliary fin 25, which are formed integrally. In other words, each fin body 14 of the circular air-conditioning register 10 includes two fins that are formed integrally. The presence of the main fins 24 and the auxiliary fins 25 allows twice the number of fins as the fin bodies 14 to be located in the vent outlet 13A while limiting the number of components by reducing the number of the fin bodies 14 that pivot about the respective pivot axes. This facilitates the diffusion and convergence of air.
The circular air-conditioning register 10 of the present embodiment achieves the following advantages.
(1) Each fin body 14 is pivotally supported by the outlet ring 13. When the space inside the outlet ring 13 is equally divided into three sectorial regions about the central axis O, the pivot axis of each fin body 14 is parallel to the chord of the corresponding one of the three sectorial regions. This limits increase in the projection amount of the fin body 14 from the vent outlet 13A in the direction of the central axis O in the fully open mode, which would otherwise be caused by the reduction in the number of fin bodies 14. Accordingly, such a structure improves the design and limits enlargement of the circular air-conditioning register 10 while limiting the number of components.
(2) Each fin body 14 includes the main fin 24, which closes the vent outlet 13A in the closed position, and the auxiliary fin 25, which is spaced apart from the main fin 24. The main fin 24 and the auxiliary fin 25 are formed integrally. Thus, despite the reduced number of the fin bodies 14 pivoted about the respective pivot axes, the conditioning air flowing out through the vent outlet 13A in the flow diffusing mode is diffused in a satisfactory manner.
(3) Similarly, despite the reduced number of the fin bodies 14 pivoted about the respective pivot axes, the conditioning air flowing out through the vent outlet 13A in the spot flow mode converges in a satisfactory manner.
(4) Despite the reduced number of the fin bodies 14 pivoted about the respective pivot axes, the number of the fins used to change the flow direction of conditioning air can be increased. This maintains satisfactory flow diffusion performance while limiting the number of components.
(5) The outlet ring 13 includes the ring front portion 20, which pivotally supports the fin bodies 14, and the ring base 21, which is rotational relative to the ring front portion 20. The ring base 21 includes the first and second guide grooves 23A and 23B, which guide the first and second protrusions 14B and 14C, which protrude from the fin bodies 14, in the direction of the central axis O of the outlet ring 13 in accordance with rotation of the ring base 21 relative to the ring front portion 20. Thus, pivoting of the fin bodies 14 of the chord axis pivot structure is achieved by a relatively simple mechanism.
(6) To pivot each fin body 14, the circular air-conditioning register 10 includes two protrusions 14B and 14C and two guide grooves 23A and 23B. The guide grooves 23A and 23B, which guide the protrusions 14B and 14C, are switched while the fin body 14 pivots. Accordingly, a large change amount of the angle of inclination of the fin body 14 is achieved by the relatively short guide grooves 23A and 23B. This reduces the size of the ring base 21, which includes the guide grooves 23A and 23B in its inner circumferential surface, thereby reducing the size of the circular air-conditioning register 10.
The above described embodiment may be modified as follows.
The fin body 14 may have any shape as long as the main fin 24, which closes the vent outlet 13A in the closed position, and the auxiliary fin 25, which is spaced apart from the main fin 24, are formed integrally.
Each fin body 14 may include a main fin 24 and two or more auxiliary fins 25.
Each fin body 14 may be pivoted by a single protrusion that protrudes from the fin body 14 and a single guide groove that is formed in the inner circumferential surface of the outlet ring 13. In this case, extending the guide groove to have a sufficient length allows the fin body 14 to be pivoted in a similar manner as the above illustrated embodiment.
The fin bodies 14 do not have to be pivoted by the mechanism that pivots the fin bodies 14 by moving the protrusions along the guide grooves along the central axis O of the outlet ring 13 in accordance with rotation of the ring front portion 20 relative to the ring base 21. For example, the fin bodies 14 may be pivoted by a link mechanism or a gear mechanism.
The spot flow mode may be omitted from the selectable flow modes. In this case, the fin bodies 14 pivot between the closed position and the fully open position.
In the circular air-conditioning register 10 described above, the outlet ring 13 can pivot relative to the retainer 12, allowing the orientation of the vent outlet 13A in the instrument panel 11 to be changed according to the pivotal movement. However, the orientation of the vent outlet 13A may be fixed. In this case, the outlet ring 13 is omitted, and the retainer 12 supports the fin bodies 14 and serves as a tubular body.
The circular air-conditioning register 10 may be installed in a position other than the instrument panel 11 in the passenger compartment, such as a dashboard.
The air-conditioning register described above is not limited to be used in a vehicle and may be applicable to a variety of air-conditioning registers that change the direction of conditioning air, which is fed by an air-conditioning device and flows out through a vent outlet into an interior, and include a shut-off damper that opens and closes a flow passage.
Number | Date | Country | Kind |
---|---|---|---|
2014-208766 | Oct 2014 | JP | national |