This claims priority from German Application No. 20 2020 104 847.3, filed Aug. 21, 2020, the disclosure of which is hereby incorporated by reference in its entirety.
The invention relates to a circular knife device for cutting to size sheet-like materials, in particular paperboard and/or textile materials, in particular cover boards and/or covering materials, wherein the circular knife device defines a cutting plane in which the sheet-like materials are arranged and are moved in a transport direction, having at least one circular knife and an associated circular knife axis, wherein the circular knife is rotatable about the circular knife axis, wherein the at least one circular knife is movable parallel to the cutting plane and perpendicularly to the transport direction with the result that a blank width of the sheet-like materials is settable in a variable manner.
The German laid-open specification DE 102011002473 A1 discloses a circular knife device for cutting to size a flexible back-insert material in the production of book covers. The circular knife device has two circular knives, which can be displaced in a cutting plane relative to one another perpendicularly to a transport direction of the back-insert material through the circular, knife device. As a result, the width of the back-insert material can be set while the back-insert material is passing through the circular knife device.
The European patent EP 2397339 B1 discloses a device for producing book covers, wherein, to produce the book covers, cover boards are covered with a covering material. In order to cut to size covering materials of different sizes from fed standard sizes of covering material, two circular knives that are adjustable perpendicularly to the transport direction of the covering materials are provided, in order to trim the edges of the covering materials to the set dimension.
The European patent EP 1918122 B1 discloses a circular knife device for cutting to size cover boards of book covers. The circular knives can be adjusted manually perpendicularly to the transport direction of the cover boards.
By way of the invention, a circular knife device is intended to be improved in terms of flexibility when cutting to size sheet-like materials with different dimensions.
According to the invention, to this end, a circular knife device having the features of claim 1 is provided. Advantageous features and developments of the invention can be found in the dependent claims.
A circular knife device for cutting to size sheet-like materials, in particular paperboard and/or textile materials, in particular cover boards and/or covering materials, defines a cutting plane in which the sheet-like materials are arranged and are moved a transport direction. The circular knife device has at least one circular knife and an associated circular knife axis, wherein the circular knife is rotatable about the circular knife axis. The at least one circular knife is movable parallel to the cutting plane and perpendicularly to the transport direction with the result that a blank width of the sheet-like materials is settable in a variable manner. The at least one circular knife is furthermore mounted so as to be pivotable about a pivot axis arranged substantially perpendicular to the cutting plane such that cuts at an angle to the transport direction and curved cuts of the sheet-like materials are able to be executed. Since cuts at an angle to the transport direction and also curved cuts can be executed, the circular knife device according to the invention can be used in a very flexible manner. Specifically, very different blanks can be produced and so for example only a standard format of a sheet-like material needs to be fed. This makes storage much easier. The setting of the at least one circular knife can in this case take place automatically and in a manner coordinated with a cyclical or non-cyclical feed of the sheet-like material and also depending on a transport speed of the sheet-like material. The setting can, as a result, take place during ongoing operation and, for example, batch sizes of one axe also producible. Advantageously, the circular knife, even during a cutting operation, is pivotable through an angle of ±300 with respect to the transport direction. The pivotable circular knife can be entrained in rotation by means of a roller-like counter bearing or be driven itself. The pivotable circular knife can also be assigned a counter knife that is pivotable in the same direction.
In a development of the invention, the at least one circular knife is rotatable about the circular knife axis and is mounted on a pivoting element, the pivoting element is rotatable about the pivot axis and is mounted on a linear guide element, and the linear guide element is arranged so as to be displaceable along a linear guide parallel to the cutting plane. The circular knife can, as a result, be pivoted and displaced simultaneously such that oblique cuts, curved cuts or even undulating cuts of the sheet-like material are possible. The circular knife device according to the invention is usable in an extremely flexible manner as a result.
In a development of the invention, a first actuator, in particular a servomotor, for pivoting the pivoting element about the pivot axis is provided. As a result, the automatic pivoting of the circular knife is possible, even during ongoing operation of the circular knife device.
In a development of the invention, a second actuator, in particular a servomotor, for displacing the linear guide element parallel to the cutting plane is provided. In this way, the circular knife can be displaced perpendicularly to the transport direction automatically, even during ongoing operation of the circular knife device.
In a development of the invention, a control unit is provided in order to set a pivot angle of the circular knife about the pivot axis depending on a transport speed and/or a position of the sheet-like materials relative to the circular knife. In this way, a pivoting movement of the circular knife about the pivot axis and a displacement movement of the circular knife perpendicular to the transport direction can be coordinated with one another while sheet-like materials are being transported through the circular knife device, such that oblique and curved cuts of the sheet-like materials are possible. Specifically, the control unit and/or a computer program running on the control unit is/are provided and configured to set a position of the linear guide element relative to the linear guide depending on a transport speed and/or a position of the sheet-like materials relative to the circular knife.
In a development of the invention; at least one bracket configured in a U-shaped or C-shaped manner is provided, between the legs of which the cutting plane is arranged and on which the at least one circular knife is arranged. By means of U-shaped or C-shaped brackets, a very stable arrangement of the circular knife or of a plurality of circular knives can be ensured, such that very precise cuts are possible.
In a development of the invention, two brackets configured in a U-shaped or C-shaped manner are provided, the open sides of which face one another. As a result, sheet-like materials can be transported through between the legs of the brackets. The brackets provide a very stable mounting option for circular knives, counter bearings, counter knives and/or rollers for guiding and moving the sheet-like materials.
In a development of the invention, two circular knives are arranged between the two brackets, wherein in each case one circular knife is mounted in a rotatable manner on one of the brackets. Such circular knives can be used, in the case of book covers, for cutting to size a spine reinforcement or a back insert of the book covers.
In a development of the invention, a third actuator is provided in order to set a spacing of the two circular knives relative to one another in the cutting plane. Advantageously, a control unit is also provided in order to set the third actuator depending on a position and/or a transport speed of the sheet-like materials. In this way, a back-insert width can also be set during ongoing operation of the circular knife device and interruption-free operation, even in the case of a batch size of one, is possible. For example, a spacing of the circular knives with respect to one another is adjusted before a further cover board is fed to the circular knife device.
In a development of the invention, the at least one bracket is arranged in a displaceable manner on a machine frame and is displaceable perpendicularly to the transport direction relative to the machine frame. As a result, the circular knives can be mounted for example in a rotatable manner on the bracket but not in a displaceable manner on the bracket. In order to set a back-insert width or a width of the cover boards, the entire bracket can be displaced relative to the machine frame and relative to the fed sheet-like materials.
In a development of the invention, a shredder can be arranged downstream of the circular knives on the machine frame of the circular knife device. In this way, cut-away pieces of sheet-like materials can be cut up into small pieces and immediately disposed of.
Further features and advantages of the invention will become apparent from the claims and the following description of a preferred embodiment of the invention in conjunction with the drawings. In the drawings:
The circular knife device 10 has a machine frame 12, which is configured as a square beam arranged transversely to a transport direction 14 through the circular knife device 10. As stated, the machine frame 12 can also be part of a machine frame of a book cover making machine (not illustrated). The beam is hollow and, starting from an electric motor 16, which is arranged at a first end, illustrated on the right in
The circular knife device 10 has two C-shaped brackets 22, 24, which are arranged on the beam of the machine frame 12 with their open sides facing one another. The two brackets 22, 24 are arranged with their respectively parallel legs perpendicular to the transport direction 14. Arranged between the two brackets 22, 24 are two circular knives 26, 28, to each of which a counter knife 30, 32 is assigned; see also
Arranged between the legs of the right-hand bracket 24 in
The bracket 24 is furthermore arranged on the beam of the machine frame 12 so as to be displaceable perpendicularly to the transport direction 14. To this end, the lower leg, in
Arranged between the legs of the left-hand bracket 22 in
The circular knife 46 is mounted so as to be rotatable about its circular knife axis on a pivoting element 50 which is in turn arranged so as to be pivotable about a pivot axis 52 arranged perpendicularly to the transport direction 14, As a result of the circular knife 46 being pivoted about the pivot axis 50, the circular knife 46 can be set either parallel or at an angle to the transport direction 14. As a result, cuts that are parallel to the transport direction 14 or cuts that are at an angle to the transport direction 14 are possible, If the setting angle of the circular knife 46 is changed during a cutting operation and a movement of a sheet-like blank in the transport direction 14, curved cuts are also possible. To set an angular position of the pivoting element 50 and thus of the circular knife 46 about the pivot axis 52, a servomotor 54 is provided. The pivoting element 50 is arranged on the bracket 22 so as to be displaceable perpendicularly to the transport direction and thus parallel to the upper leg, in
The bracket 22 is arranged on the beam of the machine frame 12 so as to be displaceable perpendicularly to the transport direction 14 by means of a linear guide 60. Displacement of the bracket 22 along the linear guide 60 is effected by means of a servomotor 62, which drives a threaded spindle. By means of a displacement of the bracket 22 perpendicular to the transport direction 14, a spacing between the circular knife 26 and the circular knife 28, or a spacing between the counter knife 30 and the counter knife 32, can be set. By means of a displacement of the bracket 22 perpendicular to the transport direction 14, it is thus possible for a width of a spine reinforcement or of a back insert to be set, which is cut out of a fed sheet-like blank. By displacing both the bracket 22 and the bracket 24 perpendicularly to the transport direction, a width of a spine reinforcement back insert to be cut can be changed while maintaining the width of cover boards being cut at the same time. This is because the circular knives are arranged rotatably on the brackets 22, 24 and are moved together with the brackets 22, 24.
The circular shear device according to the invention allows numerous setting options when cutting a fed sheet-like blank by means of the circular knives 26, 28, 34 and 46. The stable configuration by means of the two C-shaped brackets, on which the circular knives 26, 28, 34 and 46 and the associated counter knives 30, 32, 36 and counter bearing 48 are guided, allows very precise cuts here.
At the top of
The bottom of
With the circular knife device 10, only the lateral edge of the cover boards 76, 82 that is located respectively at the bottom in
Of course, the described configuration and pivotable arrangement of the circular knife 46 can also be used when cutting covering materials or other sheet-like blanks to size.
Cut-away pieces of the blank 70 are not shown in
Number | Date | Country | Kind |
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20 2020 104 847.3 | Aug 2020 | DE | national |