The invention relates generally to a circular knitting machine comprising a needle cylinder, at least one cylinder cam segment, a dial arrangement having a dial and at least one dial cam segment, an axis of rotation, which is coaxial with the needle cylinder and the dial arrangement, and at least one thread guide element intended to supply a thread, wherein the cylinder cam segment together with the thread guide element, and the dial cam segment can be rotated about the rotational axis relative to one another, and wherein the needle cylinder and the dial arrangement together with the thread guide element are disposed displaceable relative to one another and parallel to the rotational axis.
In a known circular knitting machine of this type (DE 19 44 454 A1) the cylinder and dial cams, or respectively the segments which form same, are disposed around an axis of rotation so as to be rotatable relative to one another. This serves the purpose of optionally adjusting the dial cam to synchronous draft or timing and afterdraft or delayed timing, respectively, in order thus to withdraw the dial needles simultaneously with the cylinder needles or—when viewed with respect to the circumferential direction of the needle cylinder—somewhat later than the latter into their completely drawn-back position (couliering position). Moreover the entire dial arrangement is mounted displaceable parallel to the axis of rotation, so that the height of the dial arrangement above the needle cylinder alters and thus the stitch length of the knitted goods to be produced on the circular knitting machine can be adjusted.
A problem with circular knitting machines of this type, which has so far not been satisfactorily solved, consists in the mounting of their thread guide elements, which serve to supply threads to the individual knitting points or systems. If a height adjustment of the dial arrangement takes place, then the height of the thread guide elements or respectively of the entire thread guides should be correspondingly altered so that the eyes or the like on them substantially maintain their relative position relative to the dial needles. If on the other hand the dial cam is rotated relative to the needle cylinder cam, in order for example to move from synchronous timing to delayed timing, then the thread guides should not be also rotated but should substantially maintain their relative position relative to the cylinder cam. This applies irrespective of whether the circular knitting machines have rotatable needle cylinders and dials and stationary cylinder and dial cams, or stationary needle cylinders and dials and rotatable cylinder and dial cams.
In the known circular knitting machine of the type described initially, the thread guides and all their parts are secured for this purpose o a common holding ring which is secured with the aid of carrier rods disposed parallel to the axis of rotation on a carrier which is disposed above the dial arrangement. This carrier can be moved up and down together with the dial arrangement but, during rotary movements of the dial cam relative to the cylinder cam, maintains its position relative to the cylinder cam segments. Thus the desired positions of the thread guides are automatically secured. What is disadvantageous, however, is that a thread guide ring surrounding the dial cam is required, the carrier rods required for the suspension of said ring make the arrangement of further structural components, such as yarn stripers for example, largely impossible and both the thread guide ring and the carrier rods hinder free access to the dial cam. Up to now these disadvantages have had to be accepted since other known types of fastening for the thread guides (e.g. DE 29 34 694 A1, DE 39 20 408 A1) are either unusable in circular knitting machines of the type described initially or result in other serious disadvantages. These consist especially in the fact that the thread guides have to be adjusted individually and set again manually after a height adjustment of the dial arrangement and/or a relative rotation of the dial cam in relation to the cylinder cam, and this is complicated and time-consuming. Moreover, with these types of fastenings for the thread guides, no automatic adjustments of the dial cam and/or of the entire dial arrangement can be carried out with the aid of stepping motors or the like, and therefore no complex circular knitting machines can be realised in which these adjustments can be carried out when knitting is in progress.
In contrast to the above it is an object underlying this invention to so design the circular knitting machine of the type described above that, despite of the described adjustment possibilities, free access to the cams is possible.
A further object of this invention is to so design the knitting machine defined above that sufficient space for additional structural components such as yarn stripers or the like is provided even in case the described adjustments are possible.
Yet another object of the present invention is a design of the circular knitting machine described above in such a manner that, also in case that the described adjustment possibilities are given, no additional carrier ring is required for the thread guides.
These and other objects are solved in accordance with the present invention by movably mounting the thread guide element on the cylinder cam segment.
Because the thread guide elements are mounted displaceable on cylinder cam segments which are associated with them, the space above the dial cam can remain largely free. If the thread guide elements are pivotably attached to the cylinder cam segments in such a manner that they can be pivoted radially outwards into an out-of-action position, the access to the machine during repair and maintenance work is improved still further.
Further advantageous features of the invention arise from the dependent claims.
The invention is described in greater detail below with the aid of an embodiment and in conjunction with the accompanying drawings. These show:
According to
Above the needle cylinder 1 is provided a dial arrangement 9, which contains a dial 10 and a dial cam which, like the cylinder cam, is composed of a plurality of dial cam segments 11, which are disposed distributed in the circumferential direction of the needle cylinder 1. The dial 10 is mounted on a dial carrier 12 which is mounted rotatable in a machine frame which is not shown in detail, whereas the dial cam segments 11 are secured in a stationary manner to a dial cam carrier 14 which is securely connected to the machine frame. It is clear that on the circumference of the circular knitting machine can be arranged at least one cylinder cam segment 6 and one dial cam segment 11, preferably however a plurality of cylinder cam segments 6 and dial cam segments 11. The needle cylinder 1 is fitted in known manner with cylinder needles 15 and associated control elements 16, a selection of the cylinder needles 15 according to the pattern being possible with the aid of selection devices 17 such as electromagnets for example. Correspondingly, the dial 10 is fitted with dial needles 18, which can be preferably also selected according to the pattern using means which are not shown. As for the rest, the cylinder and rib needles 15, 18 are provided in known manner with feet which are guided on preselected paths by cam portions which are secured to segments 6, 11.
Furthermore the circular knitting machine is provided with first means which are not shown and by means of which the position of the entire dial arrangement 9 can be adjusted parallel to the axis of rotation 7 and relative to the needle cylinder 1, in order to alter the axial spacing of the cylinder and dial needles 15, 18 and thus the size of the stitches of the knitted goods to be produced. Moreover, second means are present which are not shown and by means of which the dial cam segment 11 (or respectively all the dial cam segments 11 present simultaneously) and the cylinder cam segment 6 can be rotated about the axis of rotation 7 relative to one another in order to adjust the dial cam to synchronous draft or afterdraft in dependence on the desired type of knitting.
Moreover, the circular knitting machine has on each knitting system at least one associated thread guide 9, by means of which respectively at least one thread 20 coming from a supply bobbin can be supplied to the cylinder and dial needles 15, 18.
Finally, the circular knitting machine can be additionally provided with adjusting members 21 (e.g.
According to an embodiment of the invention, deemed to be the best one up to now, the thread guides 19 are mounted so as to be moveable, i.e. displaceable and preferably pivotable on cylinder cam segments 6 which are associated with them, as is explained in greater detail below with the aid of
In the embodiment according to
According to
As e.g.
As
At the other end of the slider 38 is secured an upper end of the thread guide element 25. For this purpose, the slider 38 has there a groove 41 (
The thread guide element 25 per se can be configured in any way at all. However it is particularly advantageous for it to be angled by approximately 90° at its lower end (
When the knitting needles 15 are used in the form of latch needles, web 44 is expediently configured as a latch opener or respectively a holding-open device for the latches of the needles 15, so that it is ensured that the latches of the knitting needles 15 brought near in the direction of an arrow v (
As for example
According to a preferred embodiment, which can be seen e.g. in
The functioning of the described thread guide 19 is substantially as follows:
After the thread guide 19 has been mounted on the cylinder cam segment 6 in the described manner which is clear from the drawings, the second lever 33 is disposed substantially parallel to the rotational axis 7. Now initially the thread guide element 25 can be so adjusted that the end of the guiding slot 45 guiding the thread 20 assumes an optimal position, relative to the knitting needles 15, 18, for the insertion of the thread 20. Here it is possible to proceed e.g. from the arrangement shown in
If the height of the dial arrangement 9 above the needle cylinder 1 is to be altered, only the usual adjusting mechanism requires to be actuated for this purpose (e.g. DE 19 44 454 A1). The thread guide element 25 and the guide slot 45 automatically make the same, movement in the direction of an arrow w (FIG. 2), because the thread guide 19 is connected in an interlocking manner to the dial arrangement 9 on account of the guiding part 46 gripping under the supporting member 48 during upwardly directed axial movements of the dial arrangement 9. Through this axial motion, the lever mechanism 24 is pivoted e.g. from the position according to
If the dial arrangement 9 is later lowered again for the purpose of reducing its spacing from the needle cylinder 1, the thread guide 19 also makes this movement in the opposite direction to arrow w in FIG. 2. This is firstly a result of gravity and secondly caused by the spring 51. Since the end portion 30a of the lever 30 is rotated clockwise about the pivot 31 during a movement of the dial arrangement 9 in the direction of arrow w, the locking ball 52 here runs according to
For the function of the web 44 or respectively of the latch opener formed on same, the movement of the dial arrangement 9 parallel to the arrow w is not critical. It is merely necessary to form the parts intended to open, or respectively keep open, the needle latches so high that they are effective in each provided axial position of the dial arrangement 9.
A substantial advantage of the described, and currently considered to be the best, embodiment consists in the fact that the thread guide 19 can be pivoted out of the operating positions according to
Furthermore it is possible, as particularly
The invention is not limited to the described embodiment which can be modified in many ways. This applies for example to the lever mechanism 24 in which the two levers 30 and 33 can also be securely connected to one another to form a one-piece part. In this case, appropriate choice of the lengths of the levers 30, 33 and of the position of the pivot 31 can again ensure that the position of the guide slot 45 (or any thread guide eye or the like) is only comparatively slightly altered when the dial arrangement 9 is displaced over the entire adjustment range provided for it in the direction of arrow w, and therefore does not have to be corrected. Furthermore, the thread guide 19 can also be coupled to the dial cam segment 11 by other means in the direction of the arrow w (or respectively in the opposite direction thereto). A reversal of the movements would also be conceivable, insofar as the cylinder cam segment 6 is rotated relative to the dial cam segment 11, or respectively the needle cylinder 1 is moved together with the cylinder cam segment 6 axially relative to the dial arrangement 9. Apart from this, the thread guide element 25 could be guided on the cylinder cam segment 6 so as to be axially displaceable instead of radially pivotable, in which case the pivot mechanism 24 would disappear and be replaced for example by a slip-in guide. In this variant also, the axial coupling could be effected by means of parts 46 to 49 and if necessary by means of additional springs or the like. Further, both variants can be provided, instead of with the engaging means 52 and 53, with other locking means being easily operable and serving to fix the thread guides 19 at least in the operating positions. Insofar, the phrases “pivotable”, “displaceable” or, in general, “moveable” are to be understood in such a manner that the desired and described adjustments are possible without complicated manipulations and that at least after an unlocking of the locking means preferably also a central adjustment of the distance or the angular position between the cylinder 1 and the dial arrangement 9 can be carried out. Furthermore, in an advantageous manner stroke-limiting means can be provided which prevent unintentional pivoting of the thread guide 19 radially inwards or outwards. This purpose is served by e.g. two end stops 54 (
It will be understood, that each of the elements described above or two or more together, may also find a useful application in other types of constructions differing from the types described above.
While the invention has been illustrated and described as embodied in a knitting machine, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.
Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics or the generic of specific aspects of this invention.
What is claimed as new desired to be protected by Letters Patent is set forth in the appended claims.
Number | Date | Country | Kind |
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102 41 248 | Sep 2002 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
1116190 | Williams | Nov 1914 | A |
3422638 | Widdowson et al. | Jan 1969 | A |
3563059 | Martinetz | Feb 1971 | A |
3672186 | Rab | Jun 1972 | A |
5127241 | Plath | Jul 1992 | A |
5826446 | Plath et al. | Oct 1998 | A |
Number | Date | Country |
---|---|---|
1 9444 454 | Apr 1971 | DE |
29 34 694 | Mar 1981 | DE |
39 20 408 | Jan 1991 | DE |
195 11 949 | Oct 1996 | DE |
197 43 814 | Apr 1999 | DE |
1 256 196 | Dec 1970 | GB |
Number | Date | Country | |
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20040089027 A1 | May 2004 | US |