The invention relates to an apparatus and method for filling containers with a liquid, and more particularly to increasing the speed and control of containers being filled by processing containers arranged in a plurality of parallel rows rather than a single row.
Heretofore, filling machines have been provided which fill containers, such as bottles, arranged in a single file row. To achieve high production of a single row of empty containers, the filling machine must process the containers at a very high speed. A typical filling machine conveys these bottles in single file and uses a worm feed to separate these bottles because the stationary filling valves are spaced more than the single file bottles. The worm feed increases the space between the bottles and feeds them to a large infeed star wheel. The star wheel, usually 4 feet in diameter, receives the bottles in individual pockets and conveys them underneath the filling valves of a radial filler machine. The radial filler machine is typically 12 to 15 feet in diameter, and includes a filler tube having a plug that inserts into a snap-on fitting that holds the bottle. Typically, the bottle is lifted up to the filler valve when the bottle is being filled. The bottle is then lowered down onto a discharge star wheel. The discharge star wheel usually is 4 feet in diameter, so the entire machine may range from about 16 to 24 feet in overall operating diameter, depending on its configuration and floor plan. Considerable floor space is required for the typical filling machine. Particularly, when considering the bottles or other containers, also have to be capped after the filling operation so that capping stations are also required in the processing space. The basic configuration of a rotary filling machine with feed and discharge wheels is illustrated schematically in FIG. 1 of U.S. Pat. No. 6,026,867. U.S. Pat. Nos. 5,865,225 and 4,053,003 show various prior rotary filling machines, the latter having feed and discharge wheels which transfer containers by two, in radial alignment.
The typical radial filler machine processes of line of empty containers. Usually the upper speed limit of the machine is about 1200 containers per minute, or for a typical beverage bottle, about 300 feet per minute. However, at this upper limit of speed, control of the containers and filling process is sometimes unpredictable and hazardous.
Accordingly, an object of the invention is to provide a continuous motion filling machine and method having increased production yet may operate at reduced speeds under better control.
Another object is to provide an apparatus and method for processing articles in parallel rows having a simple construction with fewer parts providing high reliability.
Another object of the present invention is providing continuous circular motion filling machine and method for processing containers arranged in a plurality of parallel rows rather than a single file row, for increasing production.
Another object of the present invention is to provide a circular motion filling apparatus and method for processing containers in parallel rows wherein the apparatus may be arranged in different machine and floor configurations, depending on the application being made, with less floor space.
Still another object of the present invention is to provide an apparatus and method for filling containers in parallel and serial order where the containers are not lifted during the filling operation and may be processed on a single continuous conveyor.
The above objectives are accomplished according to the present invention by providing a continuous circular motion apparatus for filling a group of empty containers conveyed in parallel rows comprising a rotating turret which continuously rotates about a single vertical turret axis, and a plurality of articulating and reciprocating filling heads circularly arranged. The filling heads rotate along a radial path for continuously and successively filling the groups of the containers while being conveyed during a fill operation. A group of filling valves is carried by the filling heads corresponding to the arrangement of the group of containers for aligning with the containers as the filling heads are lowered into engagement with the containers. A filling-head motion converter is operatively connected to the filling heads causing the filling heads to move generally in a straight line motion along a chordal path while the filling heads rotate about the single turret axis and are lowered to engage the containers. A conveyor includes an arcuate section having an arc with a curvature generally corresponding to the radial path, and the filling operation occurs at least in part along the arcuate section.
Advantageously, there is an engagement station where the filling heads are lowered to engage empty containers on the conveyor; a release station where the filling heads are raised to disengage from filled containers on the conveyor; and the filling heads have a fill position between the engagement and release stations whereby the containers are filled during a fill operation. A reservoir is carried atop the rotating turret, rotating with the turret, for containing a liquid to be dispensed into the containers. The filling heads include accumulator tanks in fluid communication with the reservoir for receiving liquid to be dispensed into the containers. The group of filling valves carried by the filling head are in fluid communication with the accumulator tank and have an open position for dispensing fluid into the containers and a closed position for blocking the dispensing of liquid after the containers are filled. A vertical motion mechanism is operatively associated with the filling heads for controlling operative vertical positions of the filling heads to engage the containers on the conveyor at an engagement station, and to disengage the containers on the conveyor at a release station as said turret and the filling heads continuously rotate about the single turret axis.
The conveyor includes an infeed section and an outfeed section wherein the arcuate section is disposed between the infeed and outfeed sections. The infeed conveyor section includes a generally straight conveyor run for feeding empty containers to the filling heads for engagement. A plurality of capping stations is disposed downstream for placing a cap on filled containers created by filling the empty containers and the outfeed conveyor section includes a generally straight conveyor run for conveying filled containers to the capping stations. The outfeed conveyor section includes a lane assembly for arranging the group of articles in parallel rows for delivery to selective ones of the capping stations for capping the filled containers.
According to the invention, a method of filling containers with a liquid during a filling operation includes providing a plurality of circularly-arranged, reciprocating filling heads and continuously rotating the filling heads about a single vertical axis which feeding containers arranged in parallel rows to an engagement station along a conveyor. The filling heads are lowered to sequentially engage the containers along the engagement station, and the filling heads are controlled to move along a straight line path while rotating about the single axis as the filling heads engage the containers. The method includes filling the containers as the containers are conveyed along an arcuate path about the single axis while the filling heads are rotating about the single axis; and raising the filling heads to disengage from said containers after the containers are filled. An infeed conveyor section and the outfeed conveyor sections are arranged parallel to one another, and the method includes arranging a plurality of capping stations along the outfeed conveyor sections for receiving and capping the filled container.
A construction designed to carry out the invention will now be described, together with other features thereof.
The invention will be more readily understood from a reading of the following specification and by reference to the accompanying drawings forming a part thereof, wherein an example of the invention is shown and wherein:
Referring now to the drawings, the invention will now be described in more detail.
As can best be seen in
As can best be seen in
Referring now in more detail to turret B, as can best be seen in
Vertical motion mechanism E controls the vertical position of filling heads C, as can best be seen in
As can best be seen in
Filling heads C will now be described in more detail. As can best be seen in
It is noted that filling head reservoir 70 includes a curved bearing block 80 on opposing sides of the container. Bearing blocks 80 are received on parallel ledges 82 of support tray 56 so that the entire filling head C may rotate on the support tray as well as slide linearly. It is this combination of rotation and linear motion that allows the motion converter assembly to convert the circular motion of the filling heads to a straight line motion.
Referring to
The motion of the filling head can best be seen in
As can best be seen in
The operation of the filling apparatus and method of the invention will now be described. After engagement of a filling head C with a group 32 of containers 26, the filling operation takes place substantially over a 180 degree arc from engagement station 28 to a release station 28b. At engagement station 28 the filling heads are lowered onto the groups of containers along straight line path 64. The containers, with filling valves engaged, are conveyed along an arcuate path, and the empty containers are filled with the liquid. At release station 28b, the filling head is raised from a group of containers so that successive groups 32a of filled containers exit at release station 28b. The groups of filled containers are then conveyed to capping station 100. At the capping station, lane dividers for separate and arranging the containers in the group in a pair of parallel, single file rows 102a and 102b. The rows are then passed through rotary cappers 104b and 104c which place caps on the filled containers 26a. The filled containers are then transferred for packaging. It is to be understood, of course, that other arrangements may be had at a capping station where more than two rows of single file containers are provided with additional cappers, perhaps downstream, for faster processing.
Thus, it can be seen, that an advantageous construction can be had for a filling machine to fill containers using a continuous, circular motion apparatus and method comprising rotating filling heads circularly arranged on a turret and having an articulated connection by which the heads depart from a circular path and move in a straight line to engage groups of empty containers arranged in plural, parallel rows, rather than a single row as utilized in the prior art so that increased production and overall reliability is enhanced. In accordance with apparatus and method of the present invention, containers or articles may be processed at half the linear speed for better control of the process, while the output is increased by 50% or more.
While a preferred embodiment of the invention has been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the following claims.
This is a continuation-in-part of application Ser. No. 09/418,619 entitled Continuous Circular Motion Case Packing And Depacking Apparatus And Method, filed Oct. 15, 1999, now U.S. Patent No. 6,729,103.
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Number | Date | Country | |
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Parent | 09418619 | Oct 1999 | US |
Child | 10274656 | US |