This application is a 35 U.S.C. § 371 National Stage Application of PCT/EP2018/050494, filed on Jan. 10, 2018, which claims the benefit of priority to Serial No. DE 10 2017 201 493.8, filed on Jan. 31, 2017 in Germany, the disclosures of which are incorporated herein by reference in their entirety.
The present disclosure relates to a circular saw, in particular a hand-held circular saw, having a housing and a drive unit, at least some sections of which are arranged in the housing and to which a tool holder for an exchangeable saw blade is assigned, the drive unit being designed to rotationally drive the exchangeable saw blade about an associated axis of rotation.
The prior art discloses such a circular saw, designed as a hand-held circular saw, which has a housing and a drive unit, of which some sections are arranged in the housing. Here, the drive unit is assigned a tool holder for an exchangeable saw blade, and the drive unit is designed to rotationally drive the exchangeable saw blade about an associated axis of rotation. In order to protect a user of the circular saw against injury because of contact with the cutting point, the circular saw has a pendulum protective hood. Said pendulum protective hood encloses the saw blade and is rotatably mounted about a saw blade centre point. During the sawing operation, the pendulum protective hood is urged into the housing of the circular saw, so that the saw blade is exposed and thus an injury can arise because of contact between the cutting point and the user.
The present disclosure provides a circular saw, in particular a hand-held circular saw, having a housing and a drive unit, at least some sections of which are arranged in the housing and to which a tool holder for an exchangeable saw blade is assigned. The drive unit is designed to rotationally drive the exchangeable saw blade about an associated axis of rotation. The exchangeable saw blade is assigned a protective wedge, which is mounted in the housing such that it can rotate about the associated axis of rotation and encloses a cutting point of the exchangeable saw blade, at least during a sawing operation, in such a way that contact with the cutting point can at least substantially be prevented.
The disclosure thus permits the provision of a circular saw, in particular a hand-held circular saw, in which, by means of the protective wedge, even during a sawing operation, a corresponding risk of injury because of contact with the cutting point of the saw blade can at least largely be reduced. Thus, the provision of a safe and reliable circular saw can be made possible.
The protective wedge preferably has a thickness which corresponds at most to a thickness of the exchangeable saw blade. Thus, during a sawing operation, the protective wedge can be guided in a sawing groove formed by the saw blade, and thus enclose the saw blade even during a sawing operation and in this way at least approximately prevent contact with the cutting point of the saw blade.
Preferably, the protective wedge for enclosing the cutting point of the exchangeable saw blade is spring-loaded. Thus, an arrangement of the protective wedge in which the cutting point of the saw blade is always maximally enclosed can be made possible.
According to one embodiment, the protective wedge is spring-loaded in such a way that the cutting point of the exchangeable saw blade is maximally enclosed. Thus, contact with the cutting point can be at least substantially prevented safely and reliably even during a sawing operation.
Preferably, the protective wedge is rotatably mounted at an end of the housing that faces away from a working area of the circular saw. Thus, maximum enclosure of the saw blade can be made possible in a simple and uncomplicated manner.
The protective wedge is preferably formed in the manner of a semicircular ring. Thus, a suitable protective wedge which can be arranged pivotably about the axis of rotation of the drive unit can be provided in a simple way.
According to one embodiment, the protective wedge exposes the exchangeable saw blade at most in an angular range of 90° during a sawing operation. Thus, with a maximum cutting depth, maximum enclosure of the saw blade can be made possible.
Preferably, a touch sensor is assigned to the protective wedge. Thus, a contact safeguard in the area of a working area of the circular saw can be made possible in a safe and uncomplicated manner.
According to one embodiment, a safety device is provided, which is designed to permit safe operation of the circular saw. In this case, the safety device can be provided in addition to the protective wedge or alternatively thereto. Thus, the provision of a safe and reliable circular saw can be made possible in a simple way.
The safety device preferably has a clutch for uncoupling the drive unit from the exchangeable saw blade. Thus, in the event of detection of a contact, rapid braking of the saw blade and a comparatively short braking time can be made possible.
The safety device preferably has a saw blade brake. Thus, braking of the saw blade in the event of detection of a contact can be made possible in a simple way.
Preferably, the saw blade brake is formed in the manner of a disc brake with at least one brake disc, or in the manner of a pyro brake with a pyro and a blocking element. Thus a suitable saw blade brake can be provided in a simple and uncomplicated manner.
According to one embodiment, the safety device has a linear actuator for the linear displacement of the exchangeable saw blade. Thus, in the event of detection of a contact, the saw blade can be loaded into the housing, so that the contact can be suppressed quickly.
The disclosure is explained in more detail in the following description by using exemplary embodiments illustrated in the drawings, in which:
Preferably, the circular saw 100 is connected mechanically and electrically to a power line 107 for mains-dependent power supply but, in addition or alternatively, can be provided with a battery pack for mains-independent power supply. By way of illustration, the circular saw 100 is formed in the manner of a hand-held circular saw and will therefore also be designated below as the “hand-held circular saw 100”, but can also be formed as a table circular saw, plunge-cut saw or any other desired electrical tool having a saw blade.
Preferably, the hand-held circular saw 100, preferably its housing 110, has a first and second end 111, 113, wherein the hand-held circular saw 100 is provided for sawing in a working direction 101. Here, a corresponding working area 115 is preferably formed at the first end 111 and in the working direction 101 in front of the saw blade 130. Moreover, the hand-held circular saw 100 is preferably provided with a guide plate 120 which, for example, can be guided on an upper side (202 in
Preferably, the saw blade 130 is assigned a protective wedge 150, which is preferably mounted in or on the housing 110 such that it can rotate about the associated axis of rotation 142. Here, during a sawing operation, the protective wedge 150 preferably encloses a portion of the saw blade 130 extending from the underside 204 of the workpiece 210, in such a way that contact with the portion of the saw blade by the user of the hand-held circular saw 100 is at least substantially prevented. In
Preferably, the protective wedge 150 is rotatably mounted at the first end 111 or at the end 113 of the housing 110 that faces away from the working area 115. Preferably, the protective wedge 150 is formed in the manner of a semicircular ring 152. The protective wedge 150 is preferably spring-loaded to enclose the cutting point 132 of the saw blade 130. Preferably, the protective wedge 150 is spring-loaded in such a way that the cutting point 132 is enclosed maximally. Here, the protective wedge 150 preferably has a thickness which corresponds at most to a thickness of the saw blade 130, so that during a sawing operation the protective wedge 150 can be arranged and guided in a corresponding sawing groove formed by the saw blade 130. During a sawing operation, the protective wedge 150 preferably exposes the saw blade 130 at most by an angular range of 90°. This is preferably carried out during a sawing operation with a maximum cutting depth of the saw blade 130.
Furthermore, the hand-held circular saw 100 preferably also has an optional pendulum protective hood. An appropriate pendulum protective hood is sufficiently well known from the prior art, for which reason, for the purpose of simplicity and brevity of the description, a detailed description of the optional pendulum protective hood is omitted.
By way of illustration, in
By way of illustration, in
According to one embodiment, the hand-held circular saw 100 has a safety device 750 which is designed to permit safe operation of the hand-held circular saw 100. The safety device 750 is preferably assigned to the touch sensor 510 from
However, it is pointed out that the safety device 750 does not necessarily have to be assigned to the touch sensor 510 from
The safety device 750 according to
It is pointed out that the configuration of the mechanism for triggering the saw blade brake 760 has a merely exemplary character and is not to be seen as restricting the present disclosure. Thus, the mechanism can be formed in a different way, for example as a combination with a spring element and a fusible wire. Here, for example, during the sawing operation the spring element can be held back by a wire which is burnt through in the event of a detection of a contact. As an alternative to this, the fusible wire can also be formed in the manner of a wire made of a shape-memory alloy.
However, the present disclosure is not restricted to a saw blade brake 760 which acts directly on the saw blade 130. Thus, for example, a braking element, e.g. a brake disc, can act directly on the tool holder 140. Preferably, the saw blade brake 760 is arranged as far as possible at the end of the drive unit 710, so that as few rotating parts as possible have to be braked in order to bring the saw blade 130 to a standstill. As a result, a braking time of the saw blade 130 can be shortened.
Furthermore, the brake 760 can alternatively also be formed as a coil spring brake and/or wedge brake. Here, a wedge brake has at least one wedge which brakes the saw blade 130. Here, self-energizing can be achieved by the at least one wedge and a rotational movement of the saw blade 130. As a result, a comparatively high braking force can be achieved with a comparatively small spring force. Preferably, the brake can also be formed as an exchangeable module, which means that simple handling of the saw blade brake 760 can be made possible. For example, a wedge brake which clamps with a comparatively high force, the at least one wedge being clamped between the saw blade 130 and a guide of the wedge, can be exchanged in a simple and uncomplicated manner and preferably reset or unclamped from outside.
Moreover, the safety device 750 preferably has a clutch 720 for uncoupling the drive unit 710 from the saw blade 130, so that only the saw blade 130 has to be braked. Thus, the saw blade brake 760 preferably has to operate only counter to a comparatively low torque of the drive motor 712 and merely has to apply a torque to overcome the mass moment of inertia of the hand-held circular saw 100 in order to brake the hand-held circular saw 100 or the saw blade 130. As a result, a comparatively short braking time can be implemented. Preferably, the clutch 720 is assigned to the tool holder 140, so that only a necessary torque for normal operation or for sawing operation has to be transmitted to the saw blade 130.
However, it is pointed out that the configuration of the tool holder 140 with the clutch 720 has a merely exemplary character and is not to be seen as restricting the disclosure. Thus, the clutch 720 can also be formed as a separate clutch, which is preferably arranged in the region of the saw blade 130. Here, the separate clutch is preferably formed in an analogous way to the clutch 720 to uncouple the saw blade 130 from the drive unit 710. Preferably, a relevant mass moment of inertia to be braked is to be reduced in such a way that preferably as few parts as possible, particularly preferably only the saw blade 130, can be braked as quickly as possible.
Preferably, the linear actuator 810 has a clutch 820, which is designed to uncouple the drive unit 710 from
The clutch 820 is preferably arranged between the output shaft 716 and an intermediate shaft 830. During a sawing operation, the clutch 820 is preferably spring-loaded against the intermediate shaft 830 via at least one spring element 825. Here, a torque and a rotational speed are transmitted from the output shaft 716 to the intermediate shaft 830, preferably via the clutch 820, and to the saw blade 130 by the intermediate shaft 830. The intermediate shaft 830 is preferably mounted in a bearing housing 850.
Preferably, the clutch 820 has a cylindrical base body 822 which, for example, has a passage opening 829 to be arranged on the output shaft 716 and/or the intermediate shaft 830. On its side facing the intermediate shaft 830, the base body 822 preferably has a coupling section 827. By way of illustration and example, the coupling section 827 is formed as a bevel.
In the event of an activation of the safety device 750, the clutch 820 is preferably uncoupled first. In the process, a triggering element 840 loaded by at least one spring element 849 is preferably released. By way of illustration, the triggering element 840 is loaded upward by the spring element 849. Preferably, the spring element 849 is arranged on the guide plate 120 of the hand-held circular saw 100. The triggering element 840 is preferably assigned a surface 845 corresponding with the coupling section 827. As a result of the illustrated vertical movement of the triggering element 840, the surface 845 preferably forces the clutch 820 against the at least one spring element 825 or, by way of illustration, to the left. Thus, the clutch 820 is uncoupled and the output shaft 716 is separated from the intermediate shaft 830. Here, an upper edge 842 of the triggering element 840, facing the bearing housing 850, preferably loads the bearing housing 850 having the intermediate shaft 830 upward or linearly upward, by way of illustration.
Number | Date | Country | Kind |
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10 2017 201 493.8 | Jan 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/050494 | 1/10/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/141512 | 8/9/2018 | WO | A |
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Entry |
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International Search Report corresponding to PCT Application No. PCT/EP2018/050494, dated Feb. 9, 2018 (German and English language document) (7 pages). |
Number | Date | Country | |
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20190381688 A1 | Dec 2019 | US |