Clad frame system and method

Information

  • Patent Grant
  • 6604334
  • Patent Number
    6,604,334
  • Date Filed
    Wednesday, October 24, 2001
    24 years ago
  • Date Issued
    Tuesday, August 12, 2003
    22 years ago
Abstract
A cladded door frame system includes spaced left and right frame members orthogonally joined at upper portions thereof to a header, thus defining a door opening having exterior and interior sides. Each frame member includes a side jamb and a brickmold orthogonally extending along an exteriorly disposed surface of the side jamb. First, second and third metal cladding strips frictionally engage a respective frame member. Each cladding strip includes a U-shaped inner flange that engages three surfaces of one of the jambs and a U-shaped outer flange that engages three surfaces of one of the brickmolds. The inner flange is joined to the outer flange at an orthogonal orientation. The inner flange engages most of the surface area of the respective side jamb.
Description




FIELD OF THE INVENTION




The invention is directed to a clad frame system for doors, particular for exterior doors. Specifically, the invention is directed to a frame system having two side jambs, a header, two side brickmolds and a header brickmold, each of which is covered by a one-piece, galvanized steel, rolled cladding.




BACKGROUND




The selection of a suitable door frame for installation in an exterior door opening presents a wide variety of demands to the builder. It is important that door frames present a pleasing appearance without being cost prohibitive. They also need to have strength sufficient to hang a door. Another desirable property is a hardness sufficient to resist damage, such as by scuffing, denting or scratching. Many known door frames are unsuitable, because they fail to provide for all of these properties to the satisfaction of builders.




A typical door frame includes three members: two side jambs and one header extending between the jambs. Typically, a threshold is provided at the bottom of the frame. Many such door frames are made of wood. However, wood suffers from the disadvantage of succumbing to wood rot. Wood rot in door frames is known and is described in greater detail in U.S. Pat. No. 6,161,343. Generally speaking, when the moisture content rises above about 25% in wooden portions of the door frame, wood rot begins. The water is absorbed by the wood usually through an exposed end grain exposed to water. Once wood rot takes hold, the strength of the frame becomes markedly decreased, requiring removal of the rotten portions. Because replacement or repair due to wood rot is inevitable with wooden door frames, door frame manufacturers are unable to confidently guarantee customer satisfaction for an extended period of time for their door frames.




Often, wooden door frames are formed of high-grade lumber (wood planks having a relatively unflawed wood grain pattern on visible surfaces). While high-grade lumber presents an aesthetically pleasing appearance, it is often relatively expensive. One attempt to lower the overall cost involves the substitution of inferior grades of wood for the finished lumber. However, flaws found in inferior grades of wood, such as discontinuities in the surface, may not provide an appearance satisfactory to many homebuyers.




Wooden door frames also suffer from the disadvantage of not having a hardness sufficient to resist scuffing, scratching, denting, or the like. Attempt to solve this problem involve substitution of the wood with materials having a greater hardness. While these materials may have the requisite hardness, they often do not have a satisfactory combination of strength and relatively low cost.




Other attempts to solve the wood rot problem involve the use of several claddings that fit together to cover at least the front surface and side surface of each of the side jambs and the header. However, these cladding pieces require multiple molds, extrusion tools, or the like, in order to manufacture a full cladding set that will cover the desired surfaces of each of the door frame members. This approach also suffers from the disadvantage of being relatively complicated to assemble and install.




Thus, those skilled in the art will recognize that there is a need in the art for a door frame that need not be replaced due to wood rot, so that a door frame manufacturer may guarantee a buyer's satisfaction over an extended period of time. It is also apparent to those skilled in the art that there is a need for a door frame that offers more resistance to damage, such as by scuffing, scratching and denting, than is offered by wood door frames. It is likewise apparent to those skilled in the art that there is a need for such a door frame that is also relatively inexpensive.




BRIEF SUMMARY OF THE INVENTION




The inventor has discovered that these needs may be met by a door frame system that protects exterior surfaces of door frame members from the elements. The door frame system comprises first, second and third frame members and first, second and third elongate cladding strips. The first frame member includes a left side jamb and a left brickmold extending therealong. The second frame member includes a right side jamb and a right brickmold extending therealong. The third frame member includes a header and an upper brickmold extending therealong. The first and second frame members extend orthogonally from opposite ends of the third frame member to define a door opening having an exterior side. The first and second side jambs and the header each have a door stop jamb surface, a jamb surface facing toward the exterior side, and a jamb surface facing toward the door opening. Each of the brickmolds has a first brickmold surface facing toward the door opening, a second brickmold surface facing away from the door opening, and a third brickmold surface facing toward the exterior side. The first, second and third elongate cladding strips frictionally engage the first, second and third frame members, respectively. Each of the elongate cladding strips includes an inner flange connected to an outer flange. The inner flange engages one of the first and second side jambs and side header and includes a first leg, a second leg and a body portion from which the first and second inner flange legs extend. The first inner flange leg at least partly engages a respective one of the jamb surfaces facing the exterior side. The second inner flange leg engages most of a surface area of a respective one of the doorstop jamb surfaces. The body portion at least partly engages a respective one of the jamb surfaces facing the door opening. Each of said elongate cladding strips also includes an outer flange connected to the inner flange. The outer flange engages a respective one of the brickmolds and includes first and second legs and a decorative portion from which the first and second outer flange legs extend. The first outer flange leg engages a respective one of the first brickmold surfaces. The second outer flange leg engages a respective one of the second brickmold surfaces. The decorative portion engages a respective one of the third brickmold surfaces. Each of said elongate cladding strips is made of metal and is retained upon a respective one of the frame members.




Another embodiment of the invention is a one-piece cladding strip for extending along and protecting surfaces of one of first, second and third frame members defining a door opening. The first frame member has a first side jamb and a first brickmold extending along the first side jamb. The second frame member has a second side jamb and a second brickmold extending along the second side jamb. The third frame member has a header and a header brickmold extending along the header. Each of the side jambs and the header has a first frame surface facing an exterior side of the door opening, a second frame surface providing a door stop and facing an interior side of the door opening, and a third frame surface facing the door opening. Each of the brickmolds includes a first brickmold surface facing the door opening, a second brickmold surface facing away from the door opening, and a third brickmold surface facing the exterior side of the door opening. The one-piece cladding strip comprises inner and outer flanges. The inner flange has a first leg at least partly engaging the first frame surface, a second leg engaging most of a surface area of the second frame surface, and a body portion at least partly engaging the third frame surface. The first inner flange leg is orthogonally joined to the body portion. The body portion is orthogonally joined to the second inner flange leg. The first and second inner flange legs are oriented parallel to one another. The outer flange has a first leg engaging the first brickmold surface, a second leg engaging the second brickmold surface and a decorative portion engaging the third brickmold surface. The first outer flange leg is orthogonally joined to the decorative portion. The decorative portion is orthogonally joined to the second outer flange leg. The first and second outer flange legs are oriented parallel to one another. The first inner flange leg is joined orthogonally to said first outer flange leg. The cladding strip is elastically deformable such that said cladding strip may be snapped into position upon one of the frame members for frictional engagement therewith, and is made of metal.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the clad frame system of the invention.





FIG. 2

is a perspective view of first, second and third frame members of the clad frame system with the cladding strips removed.





FIG. 3

is a cross-sectional view of

FIG. 1

taken along the line A—A and further includes a fragmentary portion of a wall.





FIG. 4

is a perspective view of the clad frame system of the invention in combination with a steel entry door.











DETAILED DESCRIPTION OF THE INVENTION




As illustrated in

FIGS. 1

,


2


and


3


, the clad frame system


1


of the present invention includes first and second upright frame members


4


,


7


that are spaced and parallel to each other. The frame system also includes a header frame member


10


extending between topmost portions


11


,


12


of the upright frame members


4


,


7


. It may be noted that each of the frame members


4


,


7


,


10


is elongate. Together, the upright frame members


4


,


7


and header frame member


10


define a door opening


13


. With reference to axes x, y and z, the door opening


13


separates an exterior side


16


(in foreground) of opening


13


from an interior side


19


(background) of opening


13


. Preferably, the frame system


1


is used for framing a door on the exterior of a building. Thus, exterior side


16


is disposed outside the building. Consequently, interior side


19


is disposed inside the building.




As best illustrated in

FIGS. 2 and 3

, each of the frame members


4


,


7


,


10


preferably includes at least two subcomponents: a jamb and a brickmold. Thus, the first upright frame member


4


includes a left side jamb


28


and a left brickmold


31


extending therealong. The second upright frame member


7


correspondingly includes a right side jamb


34


and a right brickmold


37


extending therealong. Right side jamb


34


is adjacent a masonry wall


38


and a portion of right side jamb


34


projects inward (toward the interior of the door opening


13


) from wall


38


and extends to a back surface


39


. Similar to the left and right side jambs


28


,


34


and left and right brickmolds


31


,


37


, an upper brickmold


43


extends along a header jamb


40


. Together, upper brickmold


43


and header jamb


40


comprise the header frame member


10


. In each case, brickmolds


31


,


37


,


43


extend along a surface of the jambs


28


,


34


, and


40


that faces exterior side


16


. Preferably, the brickmolds


31


,


37


,


43


cover most of an area of this surface. The term “most” as used herein is defined as 50% or greater. As shown in

FIG. 2

, brickmolds


31


and


43


meet at a 45° mitered joint


22


, whereas brickmolds


37


and


43


meet at a 45° mitered joint


25


. It is understood that other angles for the mitered joint


25


may be used.




As best illustrated in

FIGS. 1 and 3

, the frame system


1


also includes first, second and third cladding strips


46


,


49


,


52


at least partially covering each of frame members


4


,


7


,


10


, respectively. Similar to frame members


4


,


7


,


10


, cladding strips


46


,


49


,


52


are elongate and meet at 45° mitered joints


22


,


25


. Although not essential to the invention, the frame system


1


may also include a threshold


55


extending between bottom most portions


58


,


61


of first and second frame members


4


,


7


.





FIG. 3

illustrates a cross-section of the second upright frame member


7


(including right side jamb


34


and right brickmold


37


) and second cladding strip


49


. While similar cross-sections of the first upright frame member


4


and upper frame member


10


are not depicted, it is understood that they (and the corresponding jambs


28


,


40


and brickmolds


31


,


43


) have the same configuration in cross-section. As seen in

FIG. 3

, second cladding strip


49


frictionally engages second upright frame member


7


. Second cladding strip


49


includes an inner flange


60


and an outer flange


80


, each of which is generally U-shaped in cross-section. While inner flange


60


extends along and at least partially overlies some of right side jamb


34


, outer flange


80


extends along and at least partially overlies some of right brickmold


37


.




Inner flange


60


has first and second legs


62


,


64


that are spaced apart from each other. Preferably, first and second legs


62


,


64


are generally parallel to one another. Inner flange


60


also has a body portion


66


that connects to, and extends between, legs


62


,


64


at edges


63


,


65


, respectively. Preferably, body portion


66


is oriented about 90° relative to legs


62


,


64


. First leg


62


extends along right side jamb


34


adjacent the portion of a surface


68


that faces toward exterior side


16


but which is not covered by right brickmold


37


. Body portion


66


extends along right side jamb


34


adjacent the portion of a surface


72


that faces the door opening


13


. Second leg


64


extends along right side jamb


34


adjacent doorstop jamb surface


70


.




Although not essential to the invention, weather stripping may be used to provide a barrier to the elements in between the door on one hand and the doorstop jamb surface


70


and second leg


64


on the other hand. If so, the weather stripping should be disposed at least partially within kerf


74


and project inwardly towards interior side


19


. The weather stripping should also project along doorstop jamb surface


70


towards door opening


13


up to second leg


64


. That way, the doorstop jamb surface


70


is substantially protected from exposure to the elements.




Preferably, second leg


64


extends along most of doorstop jamb surface


70


. That way, a relatively wide variety of configurations of weather stripping may be utilized. On the other hand, if second leg


64


did not extend along most of door stop jamb surface


70


, the weather stripping would need to be especially configured to project toward door opening


13


along door stop jamb surface


70


up to second leg


64


. Otherwise, doorstop jamb surface


70


would remain unprotected from the elements. When the length of second leg


64


is selected such that it extends along most of doorstop jamb surface


70


, the weather stripping need not be especially configured to have such a projection. A second leg


64


that extends along most of doorstop jamb surface


70


provides an additional advantage. Such a longer second leg


64


grips second upright frame member


7


with greater frictional engagement than compared to a shorter second leg


64


.




Outer flange


80


has first and second legs


82


,


84


that are spaced apart from each other. Preferably, first and second legs


82


,


84


are generally parallel one another. Outer flange


80


also has a decorative portion


86


that connects to, and extends between, legs


82


,


84


at edges


83


,


85


, respectively. Preferably, decorative portion


86


is generally oriented about 90° relative to legs


82


,


84


.




First leg


82


extends along right side brickmold


37


adjacent the portion of a surface


88


that faces the door opening


13


but which is not covered by right brickmold


37


. Second leg


84


extends along right brickmold


37


adjacent the portion of a surface


90


that faces away from the door opening


13


. Preferably, second leg


84


completely covers surface


90


. While

FIG. 3

depicts an end


91


of second leg


84


as abutting masonry wall


38


, it is understood that other lengths of second leg


84


may be selected that may not abut wall


38


. Similarly, it is understood that clad frame system


1


may be used with thicker or thinner walls


38


.




Decorative portion


86


extends along right brickmold


37


adjacent the surface


92


that faces toward exterior side


16


. While decorative portion


86


is illustrated as having two stepped segments


87


, it is understood that any other configuration may be utilized. For example, decorative portion


86


may be configured to simulate decoratively carved brickmolds used with door frames. Preferably a decorative pattern, such as a wood grain pattern, is rolled into the decorative portion


86


.




The lengths of first and second legs


82


,


84


and decorative portion


86


may be widely varied to provide whatever appearance is desired and/or to suit the particular dimensions of right side jamb


34


and right brickmold


37


. For example, while first and second legs


82


,


84


of outer flange


80


are depicted as extending forwardly beyond edges


94


,


96


, leaving a gap


98


, the lengths of first and second legs


82


,


84


may be shortened to allow a snug engagement between decorative portion


86


and surface


92


. Similarly, the lengths of legs


82


,


84


may be modified to allow any other size gap


98


or to allow another decorative pattern instead of stepped segments


87


. Preferably, a support


99


is secured to brickmold


37


, as best shown in FIG.


3


. Support


99


is positioned at the edge of brickmold


37


along edge


96


and extends the length thereof. Support


99


may be formed of wood or a wood composite and may be adhesively secured to brickmold


37


, such as with polyvinyl acetate. Alternatively, support


99


may be formed integral with brickmold


37


. The support


99


fills the gap


98


, and thereby resists crushing or deformation of decorative portion


86


.




It is understood that the configurations of the first, second and third cladding strips


46


,


49


,


52


are identical, except for their lengths (third cladding strip


52


is shorter than the first and second cladding strips


46


,


49


in a typical doorway that is taller than it is wide). Consequently, cross-sections of the left side jamb


28


, left brickmold


31


, header jamb


40


, upper brickmold


43


, and first and third cladding strips


46


,


52


are identical to those of the right side jamb


31


, right brickmold


34


and second cladding strip


49


, respectively.




The inventor has also discovered that the wood rot problem may be avoided if the proper material is selected for the cladding strips


46


,


49


,


52


. For example, when the cladding strips


46


,


49


,


52


are made of a relatively rigid material, the cladding strips


46


,


49


,


52


provide the strength sufficient to hold the inventive frame system up even if wood rot degrades the structural integrity of frame members


4


,


7


,


10


when they are made of wood. Preferably, the material for the cladding strips


46


,


49


,


52


is steel, more preferably hot dip galvanized steel, even more preferably hot dip galvanized 26 GA sheet steel. Preferably, the cladding strips


46


,


49


,


52


are also at least somewhat elastically deformable such that they may be snapped into place on the frame members


4


,


7


,


10


for frictional engagement therewith. The cladding strips


46


,


49


,


52


may also be provided with a protective layer on exteriorly disposed surfaces, i.e., those that are exposed to the elements. Such a protective layer includes paint.




The cladding strips


46


,


49


,


52


are preferably roll formed, i.e., one piece of cladding stock material is rolled between rollers to achieve the desired configuration of cladding strips


46


,


49


,


52


. When such a method is employed, a one-piece cladding is thus produced from a one-piece stock material, i.e., so-called unitarily forming. Roll forming may be contrasted with other methods of producing cladding, such as joining two or more components to achieve the final configuration of the cladding. Such other methods do not result in a unitarily formed one-piece cladding.




The jambs


28


,


34


,


40


and brickmolds


31


,


37


,


43


may be made of wood. Because a cladding conceals portions of the jambs


28


,


34


,


40


and brickmolds


31


,


37


,


43


, a relatively inferior grade of wood is preferred from a cost standpoint. The threshold


55


may be made of any material known in the art for such a use.




The clad frame system


1


may be assembled as follows. One end of each of the right and left brickmolds


31


,


37


and first and second cladding strips


46


,


49


are cut at a 45° angle for later forming of mitered joints


22


,


25


with the upper brickmold


43


and third cladding strip


52


, respectively. Thus, each of the ends of the upper brickmold


43


and third cladding strip


52


is also cut at a 45° angle, thus completing the configuration necessary for the mitered joints


22


,


25


. Next, the side jambs


28


,


34


are parallel spaced and the header jamb


40


is laid at a right angle extending between the jambs


28


,


34


and one end thereof. The threshold, if desired, is similarly laid between the opposite ends of the side jambs


28


,


34


. The jambs


28


,


34


,


40


and threshold


55


are then nailed together at each of the four corners. The right, left and upper brickmolds


31


,


37


,


43


are then placed along surface


68


at a 90° angle relative the surface of the jambs


28


,


34


,


40


facing the exterior side


16


and placed against one another such that the cut corners form mitered joints


22


,


25


. Thus placed, brickmolds


31


,


37


,


43


are then nailed or otherwise secured to the jambs


28


,


34


, and


40


with brad nails.




The second cladding strip is then put in place as follows. The end


91


of the second leg


84


is placed rearward of edge


104


of right brickmold


37


. The cladding strip


49


is then pivoted around the right brickmold


37


and right side jamb


34


so that end


107


of the inner flange


60


is snapped into place over edge


110


of the right side jamb


34


and second leg


64


extends along door stop jamb surface


70


for frictional engagement therewith. Thus, cladding strip


49


is frictionally retained upon second frame member


7


. This method of installing the cladding is repeated for the first and third cladding strips


46


,


52


along the first and third frame members


4


,


7


, respectively, so that the first and third, and the second and third, cladding strips


46


,


49


,


52


meet at mitered joints


22


,


25


, respectively.




As best shown in

FIG. 4

, a steel entry door D is supported by interior hinges (not shown) in well-known manner. Doorknob


200


or similar access member is provided to permit door D to be opened. Preferably, threshold


55


is disposed below door D. The door D and cladding strips are preferably manufactured from identical gauge galvanized steel. Because the cladding strips


46


,


49


, and


52


are manufactured from the same material as is used to manufacture the door D, then paint color and texture differences are eliminated. The door D and the cladding strips


46


,


49


, and


52


thus possess identical texture and gloss, presenting a more aesthetically pleasing appearance to the consumer. In the past, because the door was made from steel and the frame from wood, then those members would exhibit differences in both paint texture and gloss, sometimes to a marked extent.




Having thus described the invention, it will be realized that although the foregoing description of the inventor's preferred embodiment includes specific quantities, materials, dimensions and procedures, modifications and variations thereof might be employed without departing from the inventive concept herein.



Claims
  • 1. A cladded door frame system for protecting exterior surfaces of door frame members from the elements; said system comprising:a) a first frame member including a left side jamb and a left brickmold extending therealong; b) a second frame member including a right side jamb and a right brickmold extending therealong; c) a third frame member including a header and an upper brickmold extending therealong, said first and second frame members extending orthogonally from opposite ends of said third frame member to define a door opening having an exterior side, said first and second side jambs and said header each having a door stop jamb surface, a jamb surface facing toward said exterior side, and a jamb surface facing toward said door opening, said brickmolds each having a first brickmold surface facing toward said door opening, a second brickmold surface facing away from said door opening, and a third brickmold surface facing toward said exterior side; d) a first elongate cladding strip frictionally engaging said first frame member; e) a second elongate cladding strip frictionally engaging said second frame member; and f) a third elongate cladding strip frictionally engaging said third frame member; wherein i) each of said elongate cladding strips includes an inner flange engaging a respective one of said first and second side jambs and said header, said inner flange including a first leg, a second leg and a body portion from which said first and second inner flange legs extend, said first inner flange leg at least partly engaging a respective one of said jamb surfaces facing said exterior side, said second inner flange leg engaging most of a surface area of a respective one of said door stop jamb surfaces, said body portion at least partly engaging a respective one of said jamb surfaces facing said door opening, ii) each of said elongate cladding strips also includes an outer flange connected to said inner flange, said outer flange engaging a respective one of said brickmolds, said outer flange including first and second legs and a decorative portion from which said first and second outer flange legs extend, said first outer flange leg engaging a respective one of said first brickmold surfaces, said second outer flange leg engaging a respective one of said second brickmold surfaces, said decorative portion spaced from a respective one of said third brickmold surfaces to define a gap, iii) each of said elongate cladding strips is made of metal, and iv) each of said elongate cladding strips is retained upon a respective one of the frame members.
  • 2. The cladded door frame system of claim 1, wherein:a) each of said first and second inner flange legs orthogonally extends from said body portion; and b) each of said first and second outer flange legs orthogonally extends from said decorative portion.
  • 3. The cladded door frame system of claim 2, wherein:a) said first inner flange leg orthogonally extends from said first outer flange leg.
  • 4. The cladded door frame system of claim 1, wherein:a) said second inner flange leg engages no less than 50% of the surface area of the respective one of said doorstop jamb surfaces.
  • 5. The cladded door frame system of claim 1, further comprising:a) a kerf formed in each of said doorstop jamb surfaces for retaining a weather stripping.
  • 6. The cladded door frame system of claim 1, wherein:a) said cladding strips are made of steel.
  • 7. The cladded door frame system of claim 6, wherein:a) said cladding strips are made of galvanized steel.
  • 8. The cladded door frame system of claim 7, further comprising:a) a protective coating on each cladding strip.
  • 9. The cladded door frame system of claim 8, further comprising:a) a decorative pattern formed in each of said decorative portions.
  • 10. The cladded door frame system of claim 1, wherein:a) each one of said brickmolds extends along a respective one of said jamb surfaces facing toward said exterior side.
  • 11. The cladded door frame system of claim 10, wherein:a) each one of said brickmolds is orthogonally oriented with a respective one of said jambs.
  • 12. The cladded door frame system of claim 11, wherein:a) each of said brickmolds extends over most of a surface of said respective one of said jamb surfaces facing toward said exterior side.
  • 13. The cladded door frame system of claim 1, wherein:a) each one of said second outer flange legs entirely covers a respective one of said second brickmold surfaces.
  • 14. The cladded door frame system of claim 1, wherein:a) each one of said cladding strips is elastically deformable such that said cladding strip is snapped into position upon a respective one of said frame members for frictional engagement therewith.
  • 15. A one-piece cladding strip for extending along and protecting surfaces of one of first, second and third frame members defining a door opening, the first frame member having a first side jamb and a first brickmold extending along the first side jamb, the second frame member having a second side jamb and a second brickmold extending along the second side jamb, the third frame member having a header and a header brickmold extending along the header, each of the side jambs and the header having a first frame surface facing an exterior side of the door opening, a second frame surface providing a door stop and facing an interior side of the door opening, and a third frame surface facing the door opening, each of the brickmolds including a first brickmold surface facing the door opening, a second brickmold surface facing away from the door opening, and a third brickmold surface facing the exterior side of the door opening, said one-piece cladding strip comprising:a) an inner flange having a first leg at least partly engaging the first frame surfaces, a second leg engaging most of a surface area of the second frame surface, and a body portion at least partly engaging the third frame surface, said first inner flange leg being orthogonally joined to said body portion, said body portion being orthogonally joined to said second inner flange leg, said first and second inner flange legs being oriented parallel to one another; and b) an outer flange having a first leg engaging the first brickmold surface, a second leg engaging the second brickmold surface and a decorative portion spaced from the third brickmold surface to define a gap, said first outer flange leg being orthogonally joined to said decorative portion, said decorative portion being orthogonally joined to said second outer flange leg, said first and second outer flange legs being oriented parallel to one another; wherein i) said first inner flange leg is joined orthogonally to said first outer flange leg, ii) said cladding strip being elastically deformable such that said cladding strip is snapped into position upon one of the frame members for frictional engagement therewith, and ii) said cladding strip is made of metal.
  • 16. The elongate cladding strip of claim 15, wherein:a) said second inner flange leg engages no less than 50% of the surface area of the respective one of said second frame surfaces.
  • 17. The elongate cladding strip of claim 16, wherein:a) said cladding strip is made of steel.
  • 18. The elongate cladding strip of claim 17, wherein:a) said cladding strip is made of hot dip galvanized steel.
  • 19. The elongate cladding strip of claim 18, further comprising:a) a coat of paint on all exteriorly disposed surfaces of each cladding strip.
  • 20. The elongate cladding strip of claim 19, further comprising:a) a decorative pattern rolled into each of said decorative portions.
  • 21. The elongate cladding strip of claim 15, wherein:a) said inner and outer flanges are roll formed.
  • 22. An elongate cladding strip for protecting surfaces of one of first, second and third frame members defining a door opening, the first frame member including a first side jamb and a first brickmold extending along therewith, the second frame member including a second side jamb and a second brickmold extending along therewith, the third frame member including a header and a header brickmold extending along therewith, each one of the brickmolds being oriented orthogonally to a respective one of the side jambs and header along a surface thereof that faces toward an exterior side of the door opening, said elongate cladding strip comprising:a) an inner flange engageable with a respective one of the side jambs and the header, said inner flange having first and second legs connected to opposite ends of a body portion, said first inner flange leg engageable with a surface of the respective one of the side jambs and the header that faces an exterior side of the door opening, said second inner flange leg engageable with most of a surface area of a door stop surface of the respective one of the side jambs and the header, said body portion engageable with a surface of the respective one of the side jambs and the header that faces a door opening; and b) an outer flange engaging a respective one of the brickmolds, said outer flange having first and second legs connected to opposite ends of a decorative portion, said first outer flange leg engageable with a surface of the respective one of the brickmolds that faces toward the door opening, said second outer flange leg engageable with a surface of the respective one of the brickmolds that faces away from the door opening, said decorative portion spaced from a surface of the respective one of the brickmolds that faces towards an exterior side of the door opening to define a gap; wherein: i) said elongate cladding strip being elastically deformable such that said elongate cladding strip is snapped into position upon one of the frame members for frictional engagement therewith, and ii) said elongate cladding strip is made of metal.
  • 23. A method of installing a cladding strip on a door frame having first, second and third frame members defining a door opening, the first frame member including a first side jamb and a first brickmold extending along therewith, the second frame member including a second side jamb and a second brickmold extending along therewith, the third frame member including a header and a header brickmold extending along therewith, each one of the brickmolds being oriented orthogonally to a respective one of the side jambs and header along a surface thereof that faces toward an exterior side of the door opening, each of the side jambs and the header having a door stop surface that faces toward an interior side of the door opening and that abuts against a door mounted in the door opening, each of the brickmolds having a surface facing away from the door opening, said method comprising:a) providing an elongate metal cladding strip that includes i) an inner flange engageable with a respective one of the side jambs and the header, the inner flange having first and second legs connected to opposite ends of a body portion, the first inner flange leg engageable with a surface of the respective one of the side jambs and the header that faces an exterior side of the door opening, the second inner flange leg engageable with a door stop surface of the respective one of the side jambs and the header, the second inner flange leg having a joint end connected to the body portion and a free end not connected to the body portion, the body portion engageable with a surface of the respective one of the side jambs and the header that faces a door opening, and ii) an outer flange engaging a respective one of the brickmolds, the outer flange having first and second legs connected to opposite ends of a decorative portion, the second outer flange leg having a joint end connected to the decorative portion and a free end not connected to the decorative portion, the first outer flange leg engageable with a surface of the respective one of the brickmolds that faces toward the door opening, the second outer flange leg engageable with a surface of the respective one of the brickmolds that faces away from the door opening, the decorative portion spaced from a surface of the respective one of the brickmolds that faces towards an exterior side of the door opening; b) placing an end of the second outer flange leg along the respective one of the brickmolds adjacent the surface that faces away from the door opening; and c) pivoting the elongate cladding strip around the respective one of the frame members such that the free end of the second inner flange leg is placed along the door stop jamb surface of the respective one of the side jambs and the header, wherein the elongate cladding strip becomes frictionally engaged with the respective one of the frame members and the second inner flange leg extends along most of a surface area of a door stop surface of the respective one of the side jambs and the header.
  • 24. The cladded door frame system of claim 6, further comprising:a) a steel door hingedly secured to one of said frame members and pivotal relative thereto, said door formed from steel.
  • 25. The cladded door frame system of claim 24, wherein:a) said door and said cladding, strips having a common coating applied thereto, so that said door and said cladding strips exhibit uniform texture and gloss.
  • 26. The cladded frame system of claim 1, further comprising:a) a support extending along each of said frame members and disposed within the gap defined by the associated frame member and cladding strip.
  • 27. The cladded frame system of claim 26, wherein:a) each support is formed of wood and is secured to the associated frame member.
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority to Provisional U.S. Patent Application Serial No. 60/242,677, filed on Oct. 24, 2000.

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Provisional Applications (1)
Number Date Country
60/242677 Oct 2000 US