1. Field of the Invention
The present invention relates to a fiber side-coupling apparatus with a cladding grating thereof.
2. Description of the Related Art
Due to recent rapid development of large-mode-area double-clad ytterbium-doped fiber technology, the huge, high-energy-consumption, high power laser and its amplifier traditionally used, such as solid-state laser, excimer laser, or carbon dioxide gas laser, can now be replaced by a high power fiber laser and amplifier having higher conversion efficiency, lower requirements of heat dissipation and improved beam quality. New designs of fiber-based and low-cost key components for all-fiber-based or so-called monolithic high power fiber laser and amplifier systems show great potential for new industrial applications.
High power pump sources are necessary for high power, high intensity fiber lasers and amplifiers. Different kinds of coupling methods for pump beams exhibit different levels of performance with regards to wall-plug efficiency, beam quality, and power stability. The methods for injecting propagating pump beam are of two types: end coupling and side coupling. The side-coupling method to achieve a distributively-pumped scheme is generally better, because the end-coupling method exhibits inferior beam quality due to configuration limitations and problems of heat dissipation. Moreover, by utilizing a laser diode bar array, which can only be applied using high power operation with semiconductor laser, as pump source without pigtailed fiber, the requirement of coupling a pump beam into a passive optical fiber between pump sources and side-coupling apparatuses can be simplified, thereby reducing the overall manufacturing cost by about 30% without using pigtailed pump fiber.
U.S. Pat. No. 5,854,865 discloses a technique relying on the fabrication of a V-groove or a micro-prism on the cladding surface of an optical fiber. Single-emitter laser diodes or other suitable means in the proximity of an optical fiber emit light as pump source. Pump beams traveling transversely, illuminating on the side facet of the V-groove, are reflected due to total internal reflection, and then propagate in the inner cladding of the optical fiber along the longitudinal direction of the optical fiber. However, the cutting of the V-grooves generally weakens the fiber structure, decreasing robustness and production yield. In addition, semiconductor laser as pump source can only be a single emitter for V-groove, so the maximum output power is not easily promoted.
U.S. Pat. No. 6,801,550 discloses a modified V-groove structure on the cladding surface of an optical fiber permitting multiple broad-area emitters for side-coupling scheme. The modified V-groove structure can raise the maximum value of the cumulative pump power by fine tuning the facet angle of the V-groove, but the manufacture cost is higher due to greater complexity and necessary higher precision of manufacture resulting in lower production yield. Greater care must be taken to align and maintain all pump beams, which must be injected within a certain range of incident angle from multiple broad-area emitters to the V-groove structure, respectively. Furthermore, such a modified V-groove approach is still only compatible with a semiconductor laser having a single-emitter array, not a bar array. The potential application of high power fiber laser is still not qualified effectively. The side-coupling method using the reflection grating to transversely deliver the pump beam into a large-mode-area double-clad fiber by diffraction is proposed by R. Herda, A. Liem, B. Schnabel, “Efficient side-pumping of fibre lasers using binary gold diffraction gratings”, Electronics Letters, 39 (3), pp. 276-277 (2003). In this technique the binary reflection grating is adhered to the cladding surface of the optical fiber without any modification to the fiber itself. There is an index matching substance disposed therebetween for reducing the coupling loss. However, the index matching substance cannot allow the passage of a high power pump beam because of suffering from thermal degradation; therefore the maximum output laser power in the side-pumped scheme is limited to below the kilowatt level. Further, this configuration is suitable only for a single-emitter laser diode, and is therefore not applicable to high power applications or for the consideration of the reentrance loss effect while using laser diode bar array.
U.S. Pat. No. 6,842,570 discloses an optical system including a tapered light guide (TLG) optically coupled into a signal fiber. The TLG includes a diffraction grating aperture with an array of diode emitters positioned adjacent thereto. The pump beam is diffracted into the TLG and propagates into the signal fiber. However, this patent discloses no method of avoiding the reentrance loss while using laser diode bar array. Furthermore, laying an array of diode emitters directly against the diffraction grating aperture should significantly decrease the diffraction efficiency because the divergent angle of a laser diode bar array in slow axis are large (typically about 10 degrees) to conform the incident angle within the effective range.
The present invention proposes a fiber-based side-coupling apparatus of fiber laser, which comprises a semiconductor laser diode bar array and a cladding grating. The semiconductor laser diode bar array, disposed at one side of an optical fiber, is configured for producing pump beams and a cladding grating, which comprises a plurality of grating members and a reflection layer. The grating members are periodically formed on a cladding surface at the other side of the optical fiber, opposite a laser diode bar array, of an inner cladding and arrayed along a longitudinal direction of the optical fiber, wherein the grating members diffract the pump beams to produce diffracted beams propagating in the inner cladding of the optical fiber. The reflection layer, disposed on the grating members, is configured to reflect the diffracted pump beams into the optical fiber.
The present invention proposes a cladding grating for directing pump beams from a laser diode bar array, disposed at one side of an optical fiber, into the inner cladding of the optical fiber, wherein the cladding grating comprises a plurality of grating members and a reflection layer. The grating members, periodically formed on a cladding surface at the other side of the optical fiber opposite the laser diode bar array, are arrayed along a longitudinal direction of the optical fiber. The collimated pump beams diffracted by the grating members are reflected by the reflection layer to propagate in the inner cladding of the optical fiber.
The present invention proposes a cladding grating for coupling pump beams from a laser diode bar array, disposed at one side of an optical fiber, into the optical fiber, and the grating comprises a plurality of grooves and a reflector. The grooves, periodically formed on a cladding surface at the side of the optical fiber opposite the pump source, are arrayed along a longitudinal direction of the optical fiber. The reflector includes a reflective diffraction structure corresponding to the grooves, wherein the reflector embedded in the grooves diffracts and reflects the pump beams to propagate in the inner cladding of a passive fiber due to total internal reflection.
The invention will be described according to the appended drawings in which:
The passive optical fiber 102 used in the fiber side-coupling apparatus 100 of the present invention comprises different types of large-mode fibers such as a single-core fiber, a twin-core fiber, a single-clad fiber, a double-clad fiber, etc. The fiber core 104 may comprise the common dopants such as ytterbium, erbium and other similar gain media. The dopants can be pumped to produce gain for signal light having a predetermined wavelength propagating in the fiber core 104. In a preferred embodiment, the fiber core 104 is doped with ytterbium, and the ytterbium-doped fiber laser and amplifier can be pumped within the gain absorption spectrum of ytterbium in the material of the passive fiber.
The laser diode bar array 116 comprises a semiconductor laser diode bar array, which emits pump beam having a predetermined central wavelength and bandwidth. The gain medium in the fiber core 104 absorbs the pump beam emitted from the laser diode bar array 116 and can produce gain for optical amplifier or activate the laser.
In one embodiment, the cross sections of the grooves, formed by the grating members 110 arranged periodically and used for diffracting pump beams, can comprise different kinds of shapes. The reflection layer 112 can be made of any material with reflective characteristics for the preferred central wavelength such as metals of high reflectivity, which may be gold, aluminum, silver, copper, or the like, or dielectric material.
The pump beam can propagate in the inner cladding 106 due to total internal reflection because the pump beam traveling in one medium with higher refractive index is reflected at the interface between the medium with higher refractive index and the other with lower refractive index. The critical angle is the minimum angle of incidence at which total internal reflection can occur.
The cladding grating 114 separates and reflects an incident pump beam into several diffracted pump beams with different orders traveling in different directions. Each order of pump beam has a different diffraction angle, and therefore there are different angles incident to the interface between the inner cladding 106 and the outer cladding 108. To achieve the optimal diffraction efficiency, all diffracted pump beam shall be optimized to the ±1-order only as much as possible. If the incident angle of the ±1-order pump beam is greater than the critical angle, the ±1-order pump beam can propagate in the inner cladding 106. The grating pitch of the optimal ±1-order diffraction efficiency can be determined by the following equation:
where Λ is the grating pitch, λ is the central wavelength of the pump source, nclad is the refraction index of an inner cladding 106 and NAclad is the numerical aperture of an inner cladding 106 relating to the outer cladding 108. According to the above equation, the longest grating pitch, having the strongest ±1-order diffracted beams, that conforms to the total reflection simultaneously for coupling light into the inner cladding of a passive fiber depends on the grating pitch, Λ, the refraction index of an inner cladding 106, nclad, and the numerical aperture of an inner cladding 106 relating to the outer cladding 108, NAclad
For example, consider the case where NAclad=0.46, nclad=1.4507 and λ=915 nm. In this instance, for the incident angle of the ±1-order diffracted beams at the interface greater than the critical angle of 80°, the upper limit of grating pitch is:
Λ=665 nm
In the foregoing example, the grating pitch can be easily fabricated using the current semiconductor manufacturing technology.
Although the cladding grating with two kinds of cross sections are proposed in the above-described embodiments, the present invention is not limited to the examples below. The present invention is also applicable for the use with a convex or concave grating with other kinds of shape in cross section.
The bandwidth exhibited by a high power semiconductor laser diode bar array is about 2-3 nm. It is necessary to simulate the effect of a laser wavelength on the ±1-order diffraction efficiency of the above grating structures using different pump wavelength conditions. The analysis result in accordance with one embodiment of the present invention shows that the ±1-order optimal diffraction efficiency of a cladding grating 114 having a binary cross section, which has a grating pitch of 640 nm, a grating depth of 137 nm and a duty cycle of 25%, remains above 90% for the wavelength range of 915±5 nm; the ±1-order optimal diffraction efficiency of a cladding grating 114′ having a blazed cross section, which has a grating pitch of 640 nm, a grating depth of 240 nm and an asymmetricity of 72%, remains above 72% for the pump wavelength range of 915±5 nm. Therefore, a high power pump source having 2-3 nm bandwidth has no effect on the grating structures presented by the present invention.
Referring to
Referring to
The above-described embodiments of the present invention are intended to be illustrative only. Numerous alternative embodiments may be devised by persons skilled in the art without departing from the scope of the following claims.
Number | Date | Country | Kind |
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097117648 | May 2008 | TW | national |