1. Field of the Invention
This invention generally pertains to a clamp with a built-in load limitation mechanism. More particularly, the present invention is directed to a clamp which relies on the elastic force inherent in its shape and the material of which it is made to thereby exert a uniform and controlled force on a structure held thereby.
2. Description of the Related Art
Known clamp devices suitable for holding tubes or hoses are described below and are depicted in
While the two clamps illustrated in
For example, one application of a tubular clamp that requires a controlled clamping force on a delicate item is with syringe pumps commonly used in laboratory and medical instruments. Such pumps include syringes having tubular portions—known as barrels—that are constructed of ground glass, which is a very delicate material vulnerable to cracking when subjected to point contact forces. Clamps are frequently employed in these instruments as anti-rotation devices to prevent the syringes from unthreading and losing vacuum during cycling of the pumps and vibration of the instruments. However, without a force limiting mechanism, the clamps can cause the delicate glass barrels of the syringes to crack, resulting in leaks and wasted material.
For the foregoing reasons, there is a need for a clamp apparatus which evenly distributes the force it exerts on generally cylindrical structures and also has a built-in load limitation mechanism, which enables it to hold delicate, generally cylindrical structures in a snug fashion without causing them to break, crack, or otherwise be deformed during installation or use.
In accordance with the foregoing and other objects, the present invention provides a clamp with a clamping force that is inherent in and limited by the shape of the clamp and the material of which it is made.
The structure of the present invention provides a number of non-limiting advantages. For example, in syringe pump applications the clamp is constructed and arranged to provide sufficient holding torque to resist rotation of the syringe while preventing over-tightening of the clamp on the syringe during clamp installation, thereby preventing cracking of the glass barrels. Additionally, the present invention provides a novel design which allows obvious orientation for installation, making it efficient and easy to use.
According to one aspect of the present invention, a clamp includes a hoop section and first and second actuating elements. The hoop section forms a portion of a generally circular closed loop with first and second opposed ends defining a gap therebetween. The first and second actuating elements, each having first and second ends, are coupled to the first and second ends of the hoop section, respectively. The first and second actuating elements extend along opposite sides of the hoop section with the second ends of the actuating elements being in an opposed, spaced-apart relation with respect to each other. The actuating elements are constructed and arranged to cause the hoop section to expand when the second ends of the first and second actuating elements are moved toward each other, thereby increasing the size of the gap.
According to another aspect of the present invention, a clamp includes hoop means for holding a generally cylindrical object and which defines a cavity, anti-slipping means disposed on an interior surface of the hoop means for resisting slippage between the hoop means and the cylindrical object, and actuating means for causing the hoop means to open to allow the cylindrical object to be placed within the cavity.
According to another aspect of the invention, a syringe pump assembly includes a mechanized syringe and an anti-rotation clamp secured to the syringe and constructed and arranged to prevent rotation of the syringe by contacting a structure adjacent to the syringe. The mechanized syringe includes a barrel, a plunger disposed within the barrel for reciprocating movement therein, and a motor operatively coupled to the plunger for effecting mechanized movement of the plunger. The anti-rotation clamp comprises a hoop section and first and second actuating elements. The hoop section forms a portion of a closed loop and has first and second ends defining a gap therebetween. The hoop section is constructed and arranged to generate a clamping force when placed on the syringe to secure the clamp to the syringe. The first and second actuating elements each have first and second ends. The first ends of the first and second actuating elements are coupled to the first and second ends, respectively, of said hoop section, and the first and second actuating elements extend along opposite sides of the hoop section. The second ends of the actuating elements are in opposed, spaced-apart relation with respect to each other. The actuating elements are constructed and arranged to cause the hoop section to expand when the second ends of the first and second actuating elements are moved toward each other, thereby increasing the size of the gap to permit the hoop section to be placed on the syringe.
According to another aspect of the invention, an assembly comprises a generally cylindrical element and a clamp secured to the cylindrical element. The cylindrical element includes solid elements as well as a hollow (i.e., tubular) elements. The clamp comprises a hoop section which forms a portion of a closed loop and which has first and second ends defining a gap therebetween. The hoop section is constructed and arranged to generate a clamping force when placed on the cylindrical element to secure the clamp to the cylindrical element. The clamp further comprises first and second actuating elements, each having first and second ends. The first ends of the first and second actuating elements are coupled to the first and second ends, respectively, of the hoop section, and the first and second actuating elements extend along opposite sides of the hoop section with the second ends of the actuating elements being in opposed, spaced-apart relation with respect to each other. The actuating elements are constructed and arranged to cause the hoop section to expand when the second ends of the first and second actuating elements are moved toward each other, thereby increasing the size of the gap to permit the hoop section to be placed on the cylindrical element.
With these and other objects, advantages and features of the invention that may become hereinafter apparent, the nature of the invention may be more clearly understood by reference to the following detailed description of the invention, the appended claims, and the drawings attached hereto.
The invention will be described in detail with reference to the following drawings, in which like features are represented by common reference numbers and in which:
In the illustrated embodiment, clamp 100 is shown having three radial projections 104a, 104b, 104c, although the clamp 100 may have a different number of projections. Three projections are preferred, however, because they provide 3-point stable contact with an object being clamped, especially if the object is not perfectly round.
Projections 104a, 104b, 104c can be generally triangular in shape. Two projections 104a, 104b are disposed at first and second ends 118a, 118b, respectively, of the hoop section 102, and a center projection 104c is disposed where axis B-B intersects the hoop section 102, at a circumferential mid point between the projections 104a, 104b. Projections 104a, 104b, 104c preferably have chamfered corners 105a, 105b, 105c, respectively, to reduce the sharpness of the corners.
The clamp 100 further includes exterior arms, or actuating elements, 108a, 108b coupled with the arcuate sections 102a, 102b, respectively, via elbows, or coupling means, 106a, 106b, respectively. More specifically, the exterior arm 108a, 108b are coupled to the ends 118a, 118b, respectively, of the hoop section 102 corresponding to projections 104a, 104b and extend along arcuate sections 102a and 102b, respectively. Exterior arms 108a, 108b define finger-operable actuating elements, for opening the clamp by squeezing the exterior arms toward one another between a user's thumb and forefinger. For that purpose, exterior arms 108a, 108b preferably include inwardly curved portions, known as finger grips, as shown at 112a and 112b, to allow easier gripping and squeezing. Each exterior arm 108a, 108b may have an expansion-limiting extension 110a, 110b disposed at the respective ends thereof opposite elbows 106a, 106b. The purpose and functionality of the extensions 110a, 110b will be described below.
Applying an inward force to the finger grips 112a, 112b, such as by squeezing or otherwise moving the free ends of the exterior arms 108a, 108b toward one another, causes radial expansion of the hoop section 102, thereby increasing the size of the gap between projections 104a, 104b. With the size of the gap sufficiently increased, an object 200 to be clamped can be passed through the gap and into the cavity defined by the interior surface of the hoop section 102. When the exterior arms 108a, 108b are permitted to return to their original positions, the elasticity of the hoop section 102 causes the hoop section 102 to grip the object placed in the hoop section 102. Of course, for the elastic restoring forces of the hoop section 102 to generate a clamping force on the object 200, the outside diameter of the object 200 must larger than the inside diameter of the hoop section 102, as defined at the peaks of the projections 104a, 104b, 104c. Because the maximum clamping force that can be generated by the hoop section 102 is defined and limited by the elasticity of the hoop section 102, there is no opportunity for a user to over-tighten the clamp by trying to generate additional clamping force.
As shown, projections 104a, 104b, 104c are disposed along the interior 103 of the hoop section 102 at circumferentially-spaced positions so as to provide a secure, three-point clamping force on object 200 to be held by clamp 100. As illustrated in
Extensions 110a, 110b provide a hard-stop feature to prevent over-flexing of the clamp 100. Specifically, extensions 110a, 110b limit the maximum deformation and stress in the hoop section 102 by limiting the range of motion of the exterior arms 108a and 108b. As explained above, when installing the clamp 100 onto or removing the clamp 100 from a barrel 200, force is applied to the exterior arms 108a and 108b to force the two members toward each other, thereby opening the hoop section 102 and moving projections 104a and 104b away from each other a minimum distance to allow space for the clamp 100 to be placed on or removed from the object 200.
It is preferred that the hoop section 102 is not stressed beyond its elastic limit. If the hoop section 102 were stressed beyond its elastic limit, thereby causing the hoop material to yield, the clamping force that could be generated by the hoop section 102 on the object being clamped would be affected. Extensions 110a, 110b extend toward one another from each respective exterior arm 108a, 108b. In the illustrated example, the extensions 110a, 110b extend from the ends of the arms 108a, 108b opposite the elbows 106a, 106b. The distance between opposed end faces 111a and 111b of the extensions 110a and 111b, respectively, is set based on the geometry, dimensions, and material of the clamp so as to prevent yielding in the hoop section 102 while allowing sufficient expansion of the hoop section 102 so as to permit clamp installation on an object. Over-expansion of the hoop section 102 of the clamp 100 is prevented when installing the clamp 100, because the extensions 110a, 110b will strike each other to provide a hard-stop and prevent any further movement of the exterior arms 108a, 108b toward each other, thereby preventing any further expansion of the hoop section 102. Thus, the extensions 110a and 110b define limitation means which ensure that the hoop section 102 will not be over-expanded during installation.
In the illustrated embodiment, extensions 110a and 110b are substantially perpendicular to the plane B-B and are generally co-aligned when no external forces are being applied the clamp 100. The opposed faces 111a, 111b are formed at slight angles relative to a longitudinal dimension of the extensions. As the exterior arms 108a, 108b are urged toward one another, the extensions 110a, 110b will no longer be co-aligned and perpendicular to the plane of symmetry B-B. The faces 111a, 111b are angled so that when the extensions 110a, 110b contact each other at faces 111a, 111b, the faces 111a, 111b will be substantially parallel to each other, thereby providing surface contact, as opposed to point contact, between the faces 111a, 111b.
The thickness (t) (see
As was explained briefly in the Background section above, repeated cycling of the plunger 304 during operation of the syringe pump 500 and/or vibration of an instrument on which the syringe pump 500 is installed can cause the barrel 302 and/or the hub306 to rotate, thereby causing the nipple 308 to be loosened with respect to the valve assembly 506. As shown in partial view in
Although the clamp 100 is installed on the hub 306, which is not made of glass, excessive clamping forces applied to the hub can be transmitted to the glass barrel 302, thereby causing the barrel 302 to crack. When the clamp 100 is employed on a syringe pump, such as syringe pump 500, the depth D (See
It can be appreciated from
Also, the clamp 100 of the present invention can be installed laterally onto the syringe 800 by expanding the hoop section 102 and placing the clamp onto the syringe 300 while the syringe is installed on the syringe pump 500. Prior art clamps, such as those shown in
Clamp 100 is preferably fabricated from a single piece of material, such as plastic or metal, but may be a composite, such as a metal core over-molded with an elastomer. The material should inherently generate the elastic forces necessary to provide adequate clamping force (gripping force) without loosening over time, but without creating an excessive clamping force which can damage an object being clamped. In an exemplary embodiment of the present invention, the clamp is designed to exert gripping forces of 2-5 pounds, while requiring a force of 3-7 pounds to actuate (i.e., open) the clamp.
Plastics are not suitable for some applications because of their dimensional instability due to material creep under prolonged stress, although it is contemplated that a plastic with satisfactory characteristics could be used for some applications, particularly where clamping of a long duration is not required. Metals, such as aluminum, are the preferred material. Aluminum 7075-T6 is most preferred, because it has a much higher yield stress than more standard aluminum alloys, such as aluminum 6061-T6, as shown in the table below:
For such a clamp, the overall width Wc of the clamp is 1.34 inches across the top (elbows 106a, 106b), and We is 1.144 inches across the bottom (extensions 110a, 110b). The overall height H of the clamp is 1.225 inches, and the overall depth D (See
A gap 120 between the extensions 110a and 110b has a length WG, approximately 0.132 inches. The thickness (t) of the hoop section 102 varies from a point of minimum thickness at point 116 (at which the thickness (t) is about 0.039 inches in this example) and becomes gradually thicker for each arcuate section 102a, 102b from point 116 to the ends 118a, 118b of hoop section 102.
The thickness (t) of the hoop section 102 preferably varies in a manner such that the bending stresses in the hoop section 102 are uniformly distributed and such that peak stresses in the hoop section 102 are minimized. In an exemplary embodiment, the thickness of the hoop section is determined generally by the formula:
t=Ro−Ri−(b*{square root}sin θ)
where: t is the local thickness of the hoop section 102; Ro is the radial distance to the exterior of the hoop section 102 at its thickest section; Ri is the constant inner radius of the hoop section 102; b is the difference between the maximum and minimum thicknesses along the hoop section 102; and θ is the angular position along the hoop section 102 measured from horizontal axis Ch, as illustrated in
During installation of the clamp 100, when the exterior arms 108a, 108b are moved toward each other, stress in the hoop section 102 is due to the flexure caused by the exterior arms. When the clamp 100 is installed, forces are not exerted on the exterior arms 108a, 108b, but at the contact points (e.g., radial projections 104a-c) of the clamp 100. These conditions result in peak stresses at the bottom of the hoop section 102, in the region of projection 104c. The material condition in this region can be adjusted to reduce these stresses. In the preferred embodiment, a depression 130 is formed in the hoop section 102 opposite the projection 104c. As a result of the design, it has been determined that the peak stress experienced by the clamp 100 in the installed state will be lower than that experienced by the clamp during installation. Note that the above thickness formula only applies in the regions of the hoop section 102 on each side of the center protrusion 104c between the center protrusion 104c and each of the opposing protrusions 104a, 104b, excluding the transition region around the depression 130 and any blending radii between sections.
Elastic analysis of structures, such as Finite Element Method (FEM), may be employed to estimate resultant stresses and displacements from applied loads. Successive iterations of a computer aided design (CAD) model and FEM calculations may be performed to achieve a structural design which achieves the features of the present invention.
To estimate the stresses that the clamp will experience, constraints and forces were applied in the FEM model in two ways: a first load case considers the clamp at maximum deflection during actuation, and a second load case considers the clamp once it is in place on an object of a given radius. Of course, depending on the object to be clamped, the desired actuating and gripping forces, and the material to be used, the process of CAD modeling and FEM calculations may produce a clamp having a structure that varies from the embodiments shown and described herein.
The displacement, or deformation, of the clamp can also be computed to assure that the clamp will open wide enough around a syringe, barrel, or other object to be clamped during installation and to assure that the extensions 110a, 110b will make contact with each other before the hoop section 102 can be yielded. The design can be further iterated to achieve these displacement values while keeping the amount of required force within an acceptable range. The iterative process of adjusting the CAD modeling based on subsequent FEM calculations results in the rapid convergence to a design that provides the advantages and characteristics of the present invention.
In analyzing and designing the clamp of the present invention, the inventors employed Cosmos Designstar 3.0 (Structural Research & Analysis Corp., Los Angeles, Calif.) and Mechanica with Pro/Engineer 2001 (Parametric Technologies Corp., Waltham, Mass.) for all FEM analyses. Grid refinement studies were performed to ensure grid independent solutions.
Stress analysis of structures is described in further detail in: Foundations of Solid Mechanics, Y. C. Fung, 1965, Prentice-Hall, ISN 0-13-329912-0; Advanced Strength and Applied Elasticity, A. C. Ugural and S. K. Fenster, 1975, Elsevier, ISBN 0-444-00160-3; and Formulas for Stress and Strain (5th Edition), R. J. Roark and W. C. Young, 1975, McGraw-Hill, ISBN 0-07-053031-9; each of which is incorporated herein by reference.
While the invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
This application claims the benefit of U.S. Provisional Application No. 60/497,342, filed Aug. 25, 2003, the disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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60497342 | Aug 2003 | US |