The present invention relates to a clamp device for clamping an object, such as a workpiece, to a fixture base, a machine table or the like.
Conventionally, there has been a clamp device 511, as shown in
In the conventional clamp device 511 as described above, the workpiece 502 is clamped as follows: first, in the state in which the claw portion 513a of the pressing member 513 is rotated to a position not facing the workpiece 502, the workpiece 502 is placed on the support base 501; then the pressing member 513 is rotated so that the claw portion 513a faces the workpiece 502. After that, the tightening bolt 514 is tightened until the workpiece 502 is clamped to the support base 501. If the workpiece 502 is to be removed, first the tightening bolt 514 is loosened. After that, the pressing member 513 is rotated until the claw portion 513a of the pressing member 513 does not face the workpiece 502. Then the workpiece 502 can be removed from the support base 501. In this way, the conventional clamp device 511, if the workpiece 502 is clamped to or removed from the support base 501, requires two different kinds of work, that is, one work of rotating the pressing member 513 and the other work of tightening up or loosening the tightening bolt 514, which is very cumbersome.
The present invention has been made to overcome the conventional drawbacks described above. The object of the invention is to provide a clamp device that enables easier attachment and removal of an object to be clamped to and from a support base.
To achieve the above object a clamp device according to the present invention is constituted as follows.
That is to say, the clamp device according to the invention is a clamp device which clamps an object to a support base and comprises: a body detachably secured to the support base, a pressing member for clamping the object, and a rotary member. Here, the body, the pressing member, and the rotary member are combined so as to rotate relative to each other about an axis. The pressing member rotates between a first rotary position not axially facing the object and a second rotary position axially facing the object. The rotary member rotates between one rotary position on the first rotary position side and another rotary position past a middle rotary position on the second rotary position side. The pressing member axially translates between a press releasing position on a press releasing side and a pressing position on a pressing side so as to press the object and release the press in the second rotary position. Here, the clamp device has: a contact means, a holding means, a rotary range restricting means, and an interlock means. The contact means forces the pressing member and the rotary member to contact with each other so that the pressing member rotates between the first rotary position and the second rotary position as the rotary member rotates. The holding means holds the pressing member in the press releasing position between the first rotary position and the second rotary position. The rotary range restricting means prevents the pressing member from rotating from the second rotary position to a side opposite the first rotary position. The interlock means moves the pressing member in the second rotary position, between the press releasing position and the pressing position, and interlocks with the rotation of the rotary member between the middle rotary position and the other rotary position.
When the rotary member is rotated from the one rotary position to the middle rotary position, the pressing member, while being held in the press releasing position by the holding means, is rotated by the contact means from the first rotary position to the second rotary position as the rotary member rotates. When the rotary member is rotated from the middle rotary position to the other rotary position, the pressing member, while remaining in the second rotary position by the rotary range restricting means, is moved by the interlock means from the press releasing position to the pressing position and presses the object. When the rotary member is rotated from the other rotary position to the one rotary position side, the pressing member is moved by the interlock means from the pressing position to the press releasing position side, and is rotated by the contact means from the second rotary position to the first rotary position as the rotary member rotates.
In this way, if the object is to be clamped to the support base using the clamp device, the object is placed in the clamping position followed by rotating the rotary member from the one rotary position to the other rotary position past the middle rotary position. In such a way, the pressing member is rotated from the first rotary position not facing the object to the second rotary position facing the object, as the rotary member rotates up to the middle rotary position. By rotating the rotary member to the other rotary position, the pressing member, while remaining in the second rotary position, moves from the press releasing position to the pressing position, to press the object. In this way, the object is clamped to the support base.
In contrast, if the object is to be removed from the support base, the rotary member is rotated from the other rotary position to the one rotary position. This causes the pressing member to move from the pressing position to the press releasing position side, and rotates from the second rotary position facing the object to the first rotary position not facing the object, resulting in the removal of the object from the support base. In other words, by use of this clamp device, when the object to be clamped is placed on and clamped to the support base or the object is removed from the support base, the pressing member is rotated between the first rotary position not facing the object and the second rotary position facing the object by rotating the rotary member. Then the pressing member is moved between the press releasing position and the pressing position. It is therefore easy to clamp the object to the support base and remove it therefrom.
In the clamp device according to the invention, the body of the clamp device is provided with an axial bore, the rotary member has a shank portion that is rotatably inserted in the axial bore, and the rotary member rotates relative to the body about the axis. The pressing member has a through-hole for the shank portion to pass and is allowed to rotate about the axis relative to the rotary member. In other words, in the clamp device, the shank portion of the rotary member passes through the axial bore formed in the body and also through the through-hole formed in the pressing member, so that the body, the pressing member, and the rotary member are allowed to rotate relative to each other about the axis.
Also, the rotary range restricting means includes: a projection disposed in one of the body and the pressing member; and a recess such as a hole or a cut out formed in the other of the body and the pressing member, to receive the projection and allow the projection to move. Here, when the pressing member rotates from the first rotary position to the second rotary position, the projection moves relative to and within the recess and comes into contact with the inside surface thereof, resulting in prevention of further movement of the projection.
The holding means includes a resilient body for urging the pressing member toward the press releasing position from the pressing position. In this way, the pressing member is urged by the resilient body toward the press releasing position and held in the press releasing position between the first rotary position and the second rotary position.
The interlock means comprises: a guide means for axially guiding the rotary member as it rotates, and a support means for supporting the pressing member so that it moves between the press releasing position and the pressing position as the rotary member axially translates. Owing to the rotation of the rotary member between the middle rotary position and the other rotary position, the rotary member is guided to axially translate. Along with this movement, the pressing member supported by the support means moves between the press releasing position and the pressing position.
The guide means includes: a guided projection disposed in one of the body and the rotary member; and a guide surface provided in the other of the body and the rotary member, for guiding the guided projection relative to the guide surface. In this way, as the guided projection is guided relative to and with the guide surface, the rotary member is guided to axially translate.
The support means includes: a resilient element for urging the pressing member toward the press releasing position from the pressing position, and a receiving portion disposed in the rotary member for receiving the pressing member against the urging force of the resilient element. Therefore, when the rotary member rotates between the middle rotary position and the other rotary position and is guided by the guide means to axially translate, along with this movement, the pressing member urged by the resilient element, is received on the receiving portion of the rotary member and is translated between the press releasing position and the pressing position.
The contact means includes a resilient member for urging a first sliding surface and a second sliding surface of the pressing member and the rotary member facing each other to come into tight contact with each other. In this way, as the first sliding surface and the second sliding surface of the pressing member and the rotary member facing each other are urged by the resilient member to come into tight contact with each other, the pressing member securely rotates between the first rotary position and the second rotary position as the rotary member rotates.
The contact means comprises: the resilient member, an engagement recess provided on one of the pressing member and the rotary member; and an engagement member that is provided in the other of the pressing member and the rotary member and has an engagement portion resiliently urged to releasably engage the engagement recess. Engagement of the resiliently urged engagement portion with the engagement recess as described above makes it possible to stop relative rotation of the pressing member and the rotary member, so that the pressing member rotates more securely between the first rotary position and the second rotary position as the rotary member rotates.
The pressing member is guided, while being located in the press releasing position, to move from a side distant from the pressing position to a side near the pressing position as the pressing member rotates from the first rotary position to the second rotary position. In this way, with the press releasing position having a range, when the pressing member rotates from the first rotary position to the second rotary position, the pressing member moves from the side distant from the pressing position to the side near the pressing position.
Therefore, even if any obstacle is present on the way the pressing member moves from the first rotary position to the second rotary position, the pressing member can pass the obstacle. Moreover, because the pressing member approaches the pressing position while it rotates from the first rotary position to the second rotary position, it is possible to reduce the stroke defined between the press releasing position and the pressing position in the second rotary position. Therefore, it is possible to increase the force of the pressing member for pressing the object.
Accompanying the specification are figures which assist in illustrating the embodiments of the invention, in which:
Clamp devices embodied according to the invention are described below, with reference to the accompanying drawings.
FIGS. 1 to 11 show a clamp device as an embodiment of the invention. Referring to
The clamp device 3 includes: a body 4 removably attached to the support base 1; a pressing member 5 for clamping the workpiece 2; and a rotary member 6. The body 4, the pressing member 5, and the rotary member 6 are combined so as to rotate relative to each other about an axis 7. Thus, the pressing member 5 is allowed to rotate between a first rotary position (See
The pressing member 5 axially translates between a press releasing position (See
Here, the clamp device 3 includes a contact means 110, a holding means 120, a rotary range restricting means 130, and an interlock means 140.
The contact means 110 causes the pressing member 5 and the rotary member 6 to contact each other so that the pressing member 5 rotates between the first rotary position (See
The holding means 120 holds the pressing member 5 in the press releasing position between the first rotary position (See
The rotary range restricting means 130 prevents the pressing member 5 from rotating from the second rotary position to the side opposite the first rotary position. Specifically, the rotary range restricting means 130 includes a projection 131 disposed in one of the body 4 and the pressing member 5, and a recess 132 such as a hole or a cut out, which is provided in the other of the body 4 and the pressing member 5 and receives the projection 131 for movement therein. As the pressing member 5 rotates from the first rotary position (See
The interlock means 140 causes the pressing member 5 in the second rotary position to move between the press releasing position and the pressing position and interlocks with the rotation of the rotary member 6 between the middle rotary position (See
The support means 160 includes: the coil spring 8 serving as a resilient element for urging the pressing member 5 toward the press releasing position from the pressing position; and a receiving portion 6c that is provided on the rotary member 6 to receive the pressing member 5 against the urging force of the coil spring 8 as a resilient element. Thus, as the rotary member 6 rotates between the middle rotary position and the other rotary position and is guided by the guide means 150 to translate, along with the axial movement, the pressing member 5 urged by the coil spring 8, and is received by the receiving portion 6c of the rotary member 6 and axially translates between the press releasing position and the pressing position. The guided projection 151 is disposed in the rotary member 6, and the first guide surface 152 is disposed in the body 4.
Specifically, the body 4 includes: a plate-like base portion 4b, and a cylindrical portion 4c projected upward from the central portion of the base portion 4b. Here, the base portion 4b has attachment holes 4d for attachment bolts 11 to pass through for securing the body 4 to the support base 1. The cylindrical portion 4c has a base portion in which a step 4e of a greater diameter is formed. The inside of the cylindrical portion 4c constitutes the axial bore 4a and passes through the cylindrical portion 4c and the base portion 4b. To the fore-end of the cylindrical portion 4c is mounted a pin 4f with its base end side embedded. The projecting tip of the pin 4f serves as the projection 131 which is the rotary range restricting means 130.
The cylindrical portion 4c is formed with a first elongate slot 4g and a second elongate slot 4h continuously connected with each other (See
The inside peripheral surface of the second elongate slot 4h serves as the second guide surface 171 for guiding the guided projection 151 relative to the second guide surface 171 when the rotary member 6 rotates between the one rotary position and the middle rotary position. The guided projection 151, the second guide surface 171, the holding means 120 and the contact means 110 together guide the pressing member 5, while being in the press releasing position, from the side distant from the pressing position to the side near the pressing position as the pressing member 5 rotates from the first rotary position (See
The rotary member 6 includes the shank portion 6a inserted in the axial bore 4a of the body 4 so as to be rotatable about and slidable along the axis 7, and the receiving portion 6c located on the fore-end side of the shank portion 6a. The shank portion 6a and the receiving portion 6c are joined as a single member with a bolt 6d as a securing member. A guide pin 6e is inserted in the shank portion 6a and secured with a set screw 6f. The projecting fore-end of the guide pin 6e is the guided projection 151 constituting the guide means 150.
The receiving portion 6c has a disk like shape with its circumferential surface provided with a detachable operation handle 6g for manual rotation. A surface (the underside) of the receiving portion 6c facing the pressing member 5 is the second sliding surface 6b. The receiving portion 6c is provided with the plunger 9 as embedded therein, with the pressing piece 9a resiliently urged to project outside and recede inside the second sliding surface 6b.
The pressing member 5 has the shape of a horizontally elongated plate and the through-hole 5a is formed at one side thereof to pass through. As the shank portion 6a of the rotary member 6 is inserted in the through-hole 5a, the pressing member 5 is allowed to rotate about and slide along the axis 7. A surface (the upside) of the pressing member 5 that faces the receiving portion 6c of the rotary member 6 is the first sliding surface 5b. To the other side of the pressing member 5 is attached using a bolt 5d, a fitting 5c for pressing the workpiece 2. The recess 132, constituting the rotary range restricting means 130, is formed along the circumference of the through-hole 5a in the pressing member 5. The recess 132 opens to the through-hole 5a side and the bottom side.
While respective FIGS. 6 to 7, and FIGS. 8 to 9 show a state in which the rotary member 6 is in the other rotary position and the pressing member 5 is in the second rotary position and pressing position,
Functional effects of the clamp device 3 constituted as above are described below. With the clamp device 3, when the rotary member 6 is rotated from the one rotary position (See
In other words, in order to clamp the workpiece 2 to the support base 1, first the workpiece 2 is placed in the clamping position and the rotary member 6 is then rotated from one rotary position past the middle rotary position to the other rotary position. This causes the pressing member 5 to rotate from the first rotary position (See
In contrast, if the rotary member 6 is rotated from the other rotary position to the one rotary position side, then the pressing member 5 is moved by the interlock means 140 from the pressing position to the press releasing position side, and as the rotary member 6 rotates, the pressing member 5 is rotated by the contact means 110 from the second rotary position to the first rotary position. In other words, if the workpiece 2 is to be removed from the support base 1, the rotary member 6 is rotated from the other rotary position to the one rotary position. This causes the pressing member 5 to move from the pressing position to the press releasing position side, and to rotate from the second rotary position facing the workpiece 2 to the first rotary position not facing the workpiece 2. Here, the workpiece 2 is removed from the support base 1.
With the clamp device 3 as described above, if the workpiece 2 is to be placed on and clamped to the support base 1 or if the workpiece 2 is to be removed from the support base 1, because rotating the rotary member 6 causes the pressing member 5 to rotate between the first rotary position not facing the workpiece 2 and the second rotary position facing the workpiece 2, and to move between the press releasing position on the press releasing side and the pressing position on the pressing side, the workpiece 2 is easily clamped to or removed from the support base 1.
As for the contact means 110, because the first sliding surface 5b and the second sliding surface 6b of the pressing member 5 and the rotary member 6 facing each other are urged by the coil spring 8 to tightly contact each other, the pressing member 5 securely rotates between the first rotary position and the second rotary position as the rotary member 6 rotates. In addition, owing to the engagement of the resiliently urged pressing piece 9a (engagement portion 112) of the rotary member 6 with the engagement recess 111 of the pressing member 5, the pressing member 5 and the rotary member 6 are prevented from rotating relative to each other.
Therefore, the pressing member 5 rotates more certainly between the first rotary position and the second rotary position as the rotary member 6 rotates. In other words, while the rotary member 6 is being rotated from one rotary position to the middle rotary position, the pressing piece 9a is in engagement with the engagement recess 111, so that the rotary member 6 and the pressing member 5 rotate together. Rotating the rotary member 6 from the middle rotary position to the other rotary position causes slippage between the first sliding surface 5b and the second sliding surface 6c, and also disengagement between the engagement recess 111 and the pressing piece 9a. In contrast, if the rotary member 6 is rotated from the other rotary position to the one rotary position, the pressing piece 9a engages the engagement recess 111 in the middle of the rotation.
With the press releasing position of the pressing member 5 having a range, that is, a height difference, due to relationship between the second guide surface 171 (the second elongate slot 4h) and the guided projection 151 (the guide pin 6e), when the pressing member 5 rotates from the first rotary position to the second rotary position, the pressing member 5 moves from the side distant from the pressing position to the side near the pressing position.
It is therefore possible to rotate the pressing member 5 apart from the workpiece 2 in the axis 7 direction, that is, the up-and-down direction so that the pressing member 5 can pass an obstacle, if any, while the pressing member 5 moves from the first rotary position to the second rotary position. In addition, because the pressing member 5 approaches the pressing position while it rotates from the first rotary position to the second rotary position, it is possible to reduce the stroke between the press releasing position and the pressing position in the second rotary position. Therefore, it is possible to increase the pressing force with which the pressing member 5 presses the workpiece 2. In particular in the embodiment shown in
Incidentally, the invention is not limited to the above embodiment but may be modified in various ways. For example, the support base 1 may be any table such as an MC pallet, machine table, etc., other than the fixture base 1a. The object to be clamped may be for example a jig, a fixture, die or the like, other than the workpiece 2.
The contact means 110 in the clamp device 3 includes: the coil spring 8 serving as a resilient member, the engagement recess 111, and the plunger 9 serving as the engagement member 113. However, the engagement recess 111 and the plunger 9 may not be used.
The body 4 has the plate-like base portion 4b for attachment to the support base 1. Alternatively, as shown in
The rotary member 6 may not have the operation handle 6g for rotary operation. Alternatively, a tool engagement portion 191 for engaging a tool 190 such as a wrench may be provided, as shown in
The rotary range restricting means 130 may not include the projection 131 disposed in the body 4 and the recess 132 disposed in the pressing member 5, but, as shown in
The clamp device 3 includes the coil spring 8 disposed to urge between the body 4 and the pressing member 5. Alternatively, the coil spring 8 may be replaced, as shown in
As for the guide means 150, the guided projection 151 is disposed in the rotary member 6, and the guide surfaces 152, 171 are in the body 4. Alternatively, they may be disposed contrarily, with the guided projection 151 disposed in the body 4, and with the guide surfaces 152, 171 in the rotary member 6.
In the contact means 110, while the engagement recess 111 is disposed in the pressing member 5 and the plunger 9 serving as the engagement member 113 is disposed in the rotary member 6, they may be disposed contrarily, with the engagement recess 111 disposed in the rotary member 6 and with the plunger 9 in the pressing member 5.
As described above, the clamp device according to the invention may be used to clamp workpieces, jigs, fixtures, or dies to a fixture base, MC pallet, machine table, for example.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not as restrictive. The scope of the invention is, therefore, indicated by the appended claims and their combination in whole or in part rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Number | Date | Country | Kind |
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2003-110049 | Apr 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/05124 | 4/9/2004 | WO | 10/14/2005 |