The present invention relates to a method for clamping a conduit to a barrier, with the conduit comprising a tube or a pipe and the barrier comprising a rigid support structure. This invention relates more particularly to clamps for rigidly securing a conduit to a barrier through which it passes; and methods of clamping the conduit to the barrier.
When a conduit in the form of a tube, a pipe for plumbing or an electrical conduit is inserted through a hole drilled or cut through a barrier, e.g. a rigid support structure, a wall, a bulkhead, etc., for attachment to a fixture, there is a problem. The problem is how to secure the conduit in a fixed position relative to the barrier so that it is prevented from sliding in and out through the hole or twist laterally, vertically or at an angle in response to a force exerted upon the fixture attached to the pipe or tube. For example in the case of a plumbing fixture such as a shower head or service valve which is attached to a pipe extending through a hole in a wall, it is important to affix the pipe in position to prevent the shower head from moving in and/or out through the hole in the wall or twisting at an angle after installation of the plumbing fixture is completed. In addition, in the case of a number of plumbing fixtures such as shower heads and the like, an escutcheon plate comprising a decorative plate is provided to surround the pipe on the exterior of the wall through which the pipe extends. For example escutcheon plates are provided behind a plumbing fixture such as a faucet in a bathtub or a shower. There is the additional problem in that case which is that the device which secures the conduit in position must be able to be hidden behind the thin escutcheon plate supplied with the plumbing fixture.
I have also found that it is necessary to clamp a conduit such as a pipe or tube which passes through a barrier (rigid support) such as a wall, bulkhead, floor, ceiling, cabinet, fence, etc. to hold fixtures in a fixed position.
I have also found that to maintain the desired esthetic appearance of a plumbing installation, it is often advantageous to employ a thin invisible escutcheon clamp in accordance with this invention which secures the pipe in a fixed position, but which can be hidden behind an escutcheon plate. The escutcheon plates provided by the manufacturer of the plumbing fixture are usually shallow. Thus, in order for a pipe clamp to be hidden from view, I have found that it is desirable to supply an invisible escutcheon clamp which is thin enough to fit behind such a shallow escutcheon plate. At the same time, such a shallow pipe clamp must provide a rigid clamping force that will prevent sliding of the pipe in and out of the barrier, wall or bulkhead. I have also sound that various types of clamps need to be provided with individual characteristics suitable for diverse applications.
Moreover there is a need for various routines (i.e. sequences of method steps) for installation of a clamp for affixing a conduit to a barrier.
In the case of new construction where a clamp is needed for installation of a conduit through a wall, one set of routine steps is required for cold installations of plastic or iron clamps.
In another case of new construction a modified routine is required for installation of a conduit through a wall, for cold installations of plastic or iron clamps for a utility fixture.
In still another case of new construction a modified routine is required for installation of a conduit through a floor or ceiling, for cold installations of plastic or iron clamps for a utility fixture.
In the case of a utility-copper hot installation for new construction a modified routine is required for installation of a conduit for hot installations of a stamped metal conduit clamp for a utility fixture.
In the case of a repair application where a clamp is needed for installation of a conduit through a finished wall, one set of routine steps is required for cold installations of plastic or iron clamps.
In another repair application a modified set of routine steps is required for installation of a conduit through a wall, for cold installations of plastic or iron clamps for a utility fixture.
In yet another repair application a modified routine steps is required for installation of a conduit through a floor or ceiling, for cold installations of plastic or iron clamps for a utility fixture.
In the case of a utility-copper hot installation for a repair application a modified routine is required for installation of a conduit for hot installations of a stamped metal conduit clamp for a utility fixture.
Glossary This glossary indicates the intended definitions and interpretations of several terms employed herein.
In accordance with this invention a method is provided including steps for clamping a conduit to a barrier with the conduit passing through a barrier hole through the barrier. The conduit may comprise a cylindrical tube or pipe. The steps include providing a clamp with a plate with a peripheral flange on an obverse end and preferably including a boss on an opposite end, with a central hole extending through the clamp from one end to the other, and with a radial slot extending outwardly from the central hole to peripheral edges of the entire clamp. Additional steps include inserting a wedge into the radial slot; moving the clamp into contact with the rigid barrier; affixing the clamp to the rigid barrier with adhesive or fasteners; and removing the wedge from the radial slot.
Further steps in accordance with the method of this invention include in the case of a new installation forming the barrier hole through the barrier for the installation; then inserting the conduit through the barrier hole; then inserting the wedge into the radial slot; then either exposing adhesive on the flange or applying adhesive thereto; then installing the clamp with adhesive or fasteners bonding the clamp to the barrier; then removing the wedge from the radial slot; then installing a fixture on the conduit; and then turning on the utility. Preferably the boss behind the plate is inserted into the barrier hole through the barrier.
In the case of a repair, further steps in accordance with the method of this invention include first turning off a utility connected to a conduit; then removing a fixture from the conduit; then inserting the wedge into the radial slot; then either exposing adhesive on the flange or applying adhesive thereto; then installing the clamp with the adhesive bonding the clamp to the barrier; then removing the wedge from the radial slot; then installing a fixture on the conduit; and then turning on the utility. Preferably the boss behind the plate is inserted into the barrier hole through the barrier.
An additional optional set of steps in accordance with this invention include forming fastener holes when required by placing the clamp in the barrier hole, marking sites for holes and installing anchors in the barrier; and later aligning the clamp with the holes and inserting fasteners in the anchors and tightening the fasteners.
Another optional step in accordance with this invention is to slide an escutcheon ring over the conduit before installing the fixture on the conduit.
In accordance with another aspect of this invention, a clamp for supporting a cylindrical conduit, such as a tube or pipe, passing through a barrier. The clamp includes a clamp plate with a clamp having obverse and reverse clamp surfaces. Preferably the clamp includes a boss on one of the clamp surfaces and a flange on the outer margin of the clamp plate. A central hole which is cylindrical extends through the clamp from front to back. The central hole has an Inner Diameter (ID) to accommodate and clamp a conduit of a predetermined Outside Diameter (OD). The clamp includes a radial slot therethrough from front to back extending outwardly from the ID of the central hole to peripheral edges of the clamp. The clamp includes attachment means in the form of adhesives or fasteners for attaching the clamp to a rigid barrier.
Preferably, the clamp plate is thin in order to be positioned behind an escutcheon ring.
Preferably the boss extends the clamp plate into the barrier for a shower head or service valve or away from the barrier for a utility fixture.
Preferably the clamp plate is a round disk or a polygonal.
Preferably the clamp extends from front to back to a thickness sufficient to stabilize a conduit, or a boss is provided which is sufficiently thick to reinforce the stabilization of a conduit.
The invention and objects and features thereof will be more readily apparent from the following detailed description and appended claims when taken with the drawings.
The following detailed description which follows explains the preferred embodiments of the invention, together with advantages and features, by way of example, with reference to the drawings.
In accordance with this embodiment of the present invention a conduit clamp includes a clamp plate with a peripheral flange and boss on the reverse side with a radial slot in the clamp plate, the flange and the boss comprising a split in the clamp. The clamp is composed of a flexible material such as plastic or a metal stamping that will hold a tubular structure or a pipe by means of tension against the surface of the pipe or tube and the inside surface of the clamp plate boss. The flange is then glued or bolted to the wall or bulkhead that it is passing through to secure the pipe or tube in a permanent position.
In more detail,
An alternative to the conduit hole 14 being coaxial with the conduit clamp 10, the axis of the conduit hole 14 can be pitched at an angle such as 10, 20 or 30 degrees with respect to the conduit clamp 10 to provide for a conduit which is to slant at an angle such as a pipe to be connected to a shower head or a conduit which needs to connect at an alternative angle to a fixture.
The Invisible Escutcheon Clamp (IEC) is preferably a flexible plastic model of a conduit clamp in accordance with this invention with or without mounting holes on the flange and an adhesive previously present or currently applied to the reverse (boss (17)) side of the flange. A wedge or screwdriver is inserted into the split area to expand the center hole in order to enable the clamp to slide over the tube or pipe. Once the clamp is near the correct position, the reverse side of the clamp is pressed onto the barrier so that the glue which is exposed bonds the flange and the clamp to the barrier. Mounting screws may also be applied. After the pipe or tube is adjusted to the desired position, the wedge is removed. An escutcheon plate is then positioned over the clamp to conceal it, making it “invisible”.
The Hose Bib Clamp (HBC) is a flexible, heat-resistant plastic or stamped metal structure with a larger flange than for the Visible Tube Clamp (VTC). The flange can be any shape or size and may have one or more mounting holes. The plastic version is used with pipes or tubes that have threads (in the case of black iron pipes for instance) or compression fittings (copper, stainless steel, or brass pipes) that are not subject to excessive heat. The stamped metal version is for pipes or tubes that may have fittings soldered or welded nearby.
Adhesive tapes for bonding surface of clamp flange are preferably a die cut adhesive tape that can be applied during manufacture with a peel off paper backing that can be removed at the point of use (in the field). Such tapes include 3M Company products such as VHB tape 4941 Double coated conformable acrylic foam, multi-purpose acrylic adhesive, closed cell, gray for use with Primer 94. 3M™ Tape Primer 94 and VHB tape 5952 Double coated very conformable acrylic foam, modified acrylic adhesive, closed cell, black for use with 3M™ Primer 94. The 3M™ Tape Primer 94 is an adhesion promoter for use in conjunction with 3M™ VHB™ Tapes. It is a durable adhesion promoter useful for priming and promoting adhesion for use on many plastic, rubber, painted and bare metal substrates. 3M™ VHB™ Tape's 100% acrylic closed cell construction bonds metals, plastics and glass eliminating the need for screws, rivets, welds and other mechanical fasteners in many applications. Fast, easy to use and reliable, VHB tapes help improve styling, performance and productivity. Foam conforms to many irregular surfaces. Alternatives are double coated tape 9495LE or 9500PC. 3M™ Double Coated Tape 9495LE 6.7 mil 300LSE low surface energy acrylic adhesive on a polyester film carrier with a 4.2 mil 58 lb polycoated kraft paper liner is for use on low surface energy surfaces and as plastic extrusion attachment. Double coated version of 3M Adhesive Transfer Tape 9472LE. Improved handling and ease of die-cutting. Another alternative is 3M™ Double Coated Tape 9500PC is a 5.6 mil 350 high performance acrylic adhesive double coat with polyester carrier on a 4.5 mil 61.5 lb polycoated kraft paper liner. It is a 2.0 mil polyester carrier for improved dimensional stability for use to laminate high performance plastics and difficult substrates.
Alternative sequences of process steps are required for the diverse tasks that can be performed using a clamp of this invention.
Method of Installation of Conduit Clamp in New Construction
New Construction Installation of Conduit Clamp in a Finished Wall—Plastic/Iron (Cold Installations)
New Construction Installation of Conduit Clamp Utility—Plastic/Iron (Cold Installations)
New Construction Installation of Conduit Clamp Utility—Plastic/Iron (Cold Installations) Floor Or Ceiling
New Construction Installation of Conduit Clamp Utility—Copper (Hot Installations) Stamped Metal Pipe Clamp
Below are several tables relating to repair applications providing clamps for supporting a conduit in a repair application instead of new construction application. The steps RA-RN in the tables refer to some or all of the process steps shown in the flow chart of
Conduit Clamp with a Finished Wall (Plastic/Iron (Cold Applications)
Finished Wall—Plastic/iron (Cold Applications)
Utility—Plastic/Iron (Cold Installations)
Utility—Plastic/Iron (Cold Installations) Floor or Ceiling
Utility—Conner (Hot Installations) Stamped Metal Pine Clamp
Repair of Utility—Plastic/Iron (Cold Instillations)
While a frequent application of the conduit clamp of this invention is for use with a shower head, other common uses would be hot/cold water supply lines to sinks, dishwashers, and ice machines. In addition, clamps in accordance with embodiments of this invention can be used on electrical conduits going through walls, floors, and ceilings.
Another application would be to use the conduit clamp to form a seal against air, insects, etc. from entering the space between a conduit and a barrier.
Still another application is to position a bent or curved conduit at a desired angle after affixing the conduit clamp to the barrier.
The plate 12 and flange 15 of the clamp 10 may be asymmetrical in the sense of that the plate 12 of the clamp 10 of
The conduit clamps in accordance with this invention are preferably composed of polypropylene, HDPE, PVC, or metal for damp locations. It has approximately 3 square inches of contact area and may be used indoors or outdoors. It will need to withstand temperatures up to 160 degrees Fahrenheit, 5 pounds of shear load and an occasional load of up to 20 pounds in tension.
The foregoing description discloses only exemplary embodiments of the invention. Modifications of the above disclosed apparatus and methods which fall within the scope of the invention will be readily apparent to those of ordinary skill in the art. While this invention is described in terms of the above specific exemplary embodiment(s), those skilled in the art will recognize that the invention can be practiced with modifications within the spirit and scope of the appended claims, i.e. changes can be made in form and detail, without departing from the spirit and scope of the invention. Accordingly, while the present invention is disclosed in connection with exemplary embodiments thereof, it should be understood that changes can be made to provide other embodiments which may fall within the spirit and scope of the invention and all such changes come within the purview of the present invention and the invention encompasses the subject matter defined by the following claims.
This application is a division of application Ser. No. 13/400,276 filed Feb. 20, 2012.
Number | Date | Country | |
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Parent | 13400276 | Feb 2012 | US |
Child | 14458302 | US |