This application claims priority to European Patent Application Number 23307133.1, filed 5 Dec. 2023, the specification of which is hereby incorporated herein by reference.
At least one embodiment of the invention relates to the field of circuit boards and, more particularly, to a device and a method for inserting a circuit board into a socket.
In electronical assembling, the insertion of a circuit board into a socket is a usual operation that can be repeated many times during a single day.
The circuit board may be of the Dual Inline Memory Module (DIMM) type and have different dimensions.
The insertion of the circuit board is carried out by a human operator who grabs and inserts the circuit board with his fingers in the socket until it locks into said socket.
However, such a circuit board may be fragile, and the force applied by the operator during the insertion may bend and deteriorate the circuit board. Moreover, as the circuit board comprises electronical components, handling the circuit board should be carried out in a way that prevents the possibility of the transmission of static electricity from the hands of the operator to the circuit board and the associated components.
At last, as the gesture is repeated over many occurrences, the insertion of circuit boards may lead to chronic pain and fatigue for the operator and the overall process may be time-consuming.
Several solutions, such as described in Untied States Patent Publication US20070032114A1, to Sanders et al. titled “Card Stiffener and Insertion Tool”, and United States Patent Publication US20150245529A1, to Tam et al. titled “Memory Insertion Tool”, have been developed in the state of the art.
These solutions describe a tool designed to be inserted on the top of the circuit board. Once fixed, the operator can press on the tool to insert the circuit board while preventing it from bending, ensuring an even repartition of the insertion force evenly.
However, this type of solution still requires a lot of repetitive movements for the operator before the insertion and requires some time to install the tool and remove it once the insertion is over.
Another solution, described in U.S. Pat. No. 10,314,219B2 to Casserly et al. titled “Multiple Expansion Card Insertion and Extraction Tool”, relates to a tool configured to insert several circuit boards at the same time. This reduces the repetitive movements for the operator but requires to a precise installation to correctly insert the circuit boards, which may thus be also time consuming.
It is therefore an object of at least one embodiment of the invention to provide a device and method to remedy at least partly these drawbacks.
To this end, at least one embodiment of the invention concerns a clamp tool for inserting a circuit board into a socket, said clamp tool comprising a hollow casing and a clamp mechanism, said casing comprising a handle and a base, wherein:
The clamp tool according to one or more embodiments of the invention allows the operator to hold the circuit board between the first stop element and the second stop element in the closing position while the configuration of the base also avoids the necessity for the operator to rotate their wrist twice during the operation of holding and inserting the circuit board, further reducing the repetitive gestures and preventing health and articular troubles for the user.
Advantageously, in at least one embodiment, the handle and the base are made from the same material. This facilitates the production of the clamp tool.
Further advantageously, in at least one embodiment, the handle and the base are cast in one piece or made from a single piece, which also facilitates the production of the clamp tool.
Preferably, in at least one embodiment, the handle and the base are cast in an insulating material to prevent the transmission of static electricity from the hand of the operator to the clamp board.
In at least one embodiment of the invention, the releasing position is obtained when the trigger is in a released state and the lever pushes the moving element and the second stop element towards the distal end of the base, and the closing position is obtained when the trigger is pressed and the lever pushes the moving element and the second stop element toward the proximal end. The clamp tool according to one or more embodiments of the invention allows the operator to hold the circuit board between the first stop element and the second stop element in the closing position while pressing continuously the trigger, which ensure the stability of the clamp tool during the insertion of the circuit board in the socket.
Preferably in at least one embodiment, the trigger, the lever and the moving element are integrated together (i.e. cast in one piece). The resulting piece is easier to produce and can be cast from the same material.
In at least one embodiment of the invention, the releasing position is obtained when the trigger is pressed and the lever pushes the moving element and the second stop element towards the distal end of the base, and the closing position is obtained when the trigger is in a released state and the lever pushes the moving element and the second stop element toward the proximal end. The clamp tool according to one or more embodiments of the invention allows the operator to hold the circuit board between the first stop element and the second stop element while not having to press continuously the trigger, which prevents repetitive gestures.
In at least one embodiment of the clamp tool, the angle formed by the longitudinal axis of the handle, extending from the binding end to the free end, and the longitudinal axis of the base, extending from the proximal end to the distal end, is inferior to 90°. This ergonomic design is adapted to the shape of the human hand to prevent the fatigue due to repetitive use.
Preferably, in at least one embodiment, the binding end of the handle is linked to the upper portion of the base closer to the proximal end of said base. In this design, the proximal end is blocked by the hand of the user which stabilize the clamp tool during the operation and ensures that there is enough space along the rest of the base for the moving element to travel.
Advantageously, in at least one embodiment, the first stop element comprises a groove extending from the lower portion of the base, orthogonally to the base in the middle of the face of the first stop element facing the second stop element. The corner of the circuit board is inserted in the groove during the operation and ensures a better prehension of the circuit board.
Advantageously, in at least one embodiment, the second stop element comprises a groove extending perpendicularly from the face of the free end of the rod facing the first stop element. The corner of the circuit board is inserted in the groove during the operation and ensures a better prehension of the circuit board.
According to one or more embodiments of the invention, the trigger comprises a pressing face, a central portion and a sliding element and the handle comprises two sliding grooves facing each other extending from the front portion to the rear portion, said central portion extending through the opening of the front portion of the handle, said pressing face extending outside the handle and being linked to the central portion, said sliding element extending inside from the central portion and being inserted in said sliding grooves in a way allowing the trigger to move along the sliding grooves. The trigger moves only on a longitudinal axe and is ensured to not jam or be blocked during an operation, while being a simple design that may be easily replaced in case of a malfunction.
Preferably, in at least one embodiment, the trigger comprises a junction piercing receiving the first end of the lever, said junction piercing being larger than the first end of the lever. This feature allows the trigger to move horizontally freely without being blocked by the rotating movement of the first end of the lever which goes up and down while turning around its axis.
In at least one embodiment, the rod has a cross-shaped section, and the base comprises a corresponding groove in which the rod is configured to slide in. The rod is guided during its translation and is prevented to block or err to ensure the good prehension of the circuit board.
Advantageously, in at least one embodiment, the junction element has a U-shaped, receiving the second end of the lever. This feature allows the second end of the lever to move free to move away from the driving end of the moving element due to the rotation of the lever around its axis while still pushing the moving element along the longitudinal direction of the base when the operator presses the trigger.
Advantageously, in at least one embodiment, the clamp mechanism comprises a spring, permitting the clamp mechanism to return to its initial position when the trigger is not pressed by the operator.
Preferably, in at least one embodiment, the junction element comprises a fixation stud, extending through a length of the spring, from the junction element in the direction of the free end of the rod and parallel to the rod. This feature allows a better fixation of the spring that prevent it to fall when the clamp tool is dismounted of to bend inside the clamp tool.
Advantageously, in at least one embodiment, the axis of the lever is situated at the middle of the length of the lever. This feature allows the lever to be composed of two identical halves that are clipped head to tail symmetrically.
Advantageously, in at least one embodiment, the lever comprises two opposite slots extending along of the axis of the lever, orthogonally from the middle of the length of the lever and wherein and designed to be inserted in corresponding piercings of the handle. This ensures the fixation of the lever inside the clamp tool without requiring an additional piece.
Alternatively, in at least one embodiment, the lever comprises a piercing extending along of the axis of the lever orthogonally from the middle of the length of the lever designed to receive a fixation screw. This ensures the fixation of the lever inside the clamp tool.
In at least one embodiment of the clamp tool, the hollow casing comprises a cylindrical drilling designed to receive the spring. The spring is inserted into the cylindrical drilling and is less prone to bend or to be blocked inside of the casing.
One or more embodiments of the invention also relates to a method for inserting of circuit board into a socket by an operator using a clamp tool according to one or more embodiments presented here before, said circuit board comprising a grabbing edge extending between a first grabbing corner and a second grabbing corner, said method comprising the steps of:
At least one embodiment of the invention also relates to a method for inserting of circuit board into a socket by an operator using a clamp tool according to one or more embodiments presented here before, said circuit board comprising a grabbing edge extending between a first grabbing corner and a second grabbing corner, said method comprising the steps of:
In a variant design, in at least one embodiment, the trigger extends through the free end of the handle, which comprises the trigger opening, and is configurated to be pressed by the thumb of the operator during the handling of the circuit board.
These and other features, aspects, and advantages of the one or more embodiments of the invention are better understood with regard to the following Detailed Description of the Invention, appended Claims, and accompanying Figures, where:
Reference will now be made in detail to specific embodiments or features, examples of which are illustrated in the accompanying drawings. Wherever possible, corresponding or similar reference numbers will be used throughout the drawings to refer to the same or corresponding parts. Moreover, references to various elements described herein are made collectively or individually when there may be more than one element of the same type. However, such references are merely exemplary in nature. It may be noted that any reference to elements in the singular may also be construed to relate to the plural and vice-versa without limiting the scope of the disclosure to the exact number or type of such elements unless set forth explicitly in the appended claims.
The Specification, which includes the Brief Summary of Invention, Brief Description of the Drawings and the Detailed Description of the Invention, and the appended Claims refer to particular features (including process or method steps) of the one or more embodiments of the invention. Those of skill in the art understand that the one or more embodiments of the invention includes all possible combinations and uses of particular features described in the Specification. Those of skill in the art understand that the at least one embodiment of the invention is not limited to or by the description of embodiments given in the Specification. Those of skill in the art also understand that the terminology used for describing particular embodiments does not limit the scope or breadth of the one or more embodiments of the invention.
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Preferably, in at least one embodiment, the handle 110 and the base 120 are cast in one piece, for example made of plastic or a metallic material.
As shown in the
The casing 10 comprises preferably two symmetrical halves, each one having one half of the handle 110 and one half of the base 120, which are fixed together by several screws and bolts.
As represented on
The handle extends along the longitudinal axis X pointing from the binding end 112 to the free end 111.
The free end 111 is adapted to receive the thumb of the operator during the handling of the clamp tool 1.
The front portion 113 presents the trigger opening 115 on the half closer to the free end 111. The trigger 210 extends through the trigger opening 115, and the operator may pull the trigger 210 with their index during the handling of the clamp tool 1.
The base 120 comprises a proximal end 121, a distal end 122, an upper portion 123, a lower portion 124, a slot 125 and a first stop element 126.
The base 120 extends along a longitudinal axis Y, pointing from the proximal end 121 to the distal end 122.
As illustrated on
The binding end 112 is located on the half of the upper portion 123 that is closer to the proximal end 121.
As represented on
The lower portion 124 comprises a slot 125 and a first stop element 126.
The slot 125 extends from the distal end 122 through a length of the half of the lower portion 124 closer to the distal end 122.
The first stop element 126 extends from the proximal end 121 orthogonally from the lower portion 124 and opposite to the handle 110.
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In at least one embodiment of the invention represented on
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In at least one embodiment of the invention, the trigger 210, the lever 220 and the moving element 230 are independent pieces that are able to move relatively from one another with a certain degree of liberty as represented on
The clamp mechanism 20 extends mostly in the internal cavity 130 of the casing 10 as represented on
As represented on the
The central portion 212 is a plate extending in the plane P. The central portion 212 extends partly through the trigger opening 115 and is linked to the pressing face 211 and to the sliding element 213.
The pressing face 211 extends outside the handle, sensibly parallelly to the front portion 113 and is designer for the operator to place their index on it during the handling of the clamp tool 1.
The sliding element 213 is a plate extending perpendicularly to the central portion 212 from the side of the central portion 212 closer to the free end 111. The sliding element 213 is inserted in the sliding grooves 131 of the cavity 130.
In at least one embodiment of the invention, the central portion 212 comprises a junction piercing 214 which links the trigger 210 to the lever 220.
The
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In at least one embodiment of the invention, the lever 220 comprises two identical halves that are clipped together head to tail as represented on the
At the first end 221 each half comprises a cylinder. When the lever 220 is assembled, the two cylinders are clipped through the junction piercing 214. The two cylinders have a diameter inferior to the dimensions of the junction piercing 214.
The axis 223 is located at the middle of the length of the lever 220. The axis 223 is hollowed up in both halves of the lever 220 and is fixed to the casing 10 with a screw extending orthogonally to the plane P, through the rotation piercing 132 of the handle 110 and the axis 223.
At the second end 222 each half comprises a cylinder. When the lever 220 is assembled, the two cylinders are clipped together and inserted in the junction element 231 of the moving element 230.
The moving element 230 comprises a junction element 231, a rod 232 and a second stop element 233. The moving element 230 is mobile inside the base 120.
In at least one embodiment of the invention, the junction element 231 is U-shaped with the opening facing the free end 111 of the handle 110 as represented in
The rod 232 has a section in the form of a cross and extends from the face of the junction element 231 facing the distal end 122 to the distal end 122 along the longitudinal axis Y. The rod 232 extends from the half of the junction element 231 closer to the lower portion 124 of the base 120.
The second stop element 233 extends from the end of the rod 232 opposite to the junction element 231. It extends through the slot 125 of the lower portion 124 on the opposite of the handle 110.
As represented on the
The spring 240 extends from the face of the junction element 231 facing the distal end 122 to the inside wall of the casing 10 along the longitudinal axis Y and is inserted in the cylindrical drill 133.
In at least one embodiment of the invention, the spring 240 is fixed on the casing 10 and on the junction element 231 and has a resting length shorter than the minimal distance between the casing 10 and the junction element 231.
In an alternative design of at least one embodiment of the invention not shown in the Figures, the spring 240 extends from the face of the junction element 231 facing the proximal end 121 to the inside wall of the casing 10 along the longitudinal axis Y and has a resting length longer than the minimal distance between the casing 10 and the junction element 231.
In at least one embodiment of the invention, the spring 240 has a resting length longer than the minimal distance between the casing 10 and the junction element 231.
The internal cavity 130 is formed by the reunion of the two halves of the casing 10.
As represented on the
The two sliding grooves 131 extends opposite to each other, on each half of the casing 10, along the longitudinal axis Y from the rear portion 114 to the front portion 113.
The cylindrical drilling 133 extends inside the base 120 along the longitudinal axis Y. The cylindrical drilling 133 is shorter in length than the spring 240 and has a radius sensibly equal to the radius of the spring 240.
Prior to the method of insertion of a circuit board 2 in a socket, the operator grabs the handle 110 of the clamp tool 1 and positions their fingers around it, notably the index on the trigger 210 and the thumb on the free end 111.
In a step E1, illustrated on
In a step E2, illustrated on
The first grabbing corner 2A1 adjacent to the first stop element 126 is inserted in the first groove 126A to align it with the clamp tool 1 and to maximize friction.
Once the clamp tool 1 is positioned over the circuit board 2, the operator presses the trigger 210 of the clamp tool 1 in step E3, as illustrated
The trigger 210 recedes towards the rear portion 114 along the sliding grooves 131 and drives he second stop element 233 towards the second grabbing corner 2A2 of the circuit board 2. As the junction element 230 moves along the longitudinal axis Y, it extends the spring 240.
The insertion of the second grabbing corner 2A2 into the second groove 233A of the second stop element 233 ensures the alignment of the circuit board 2 between the first stop element 126 and the second stop element 233.
Once the second grabbing corner 2A2 is inserted in the second groove 233A of the second stop element 233, the clamp tool 1 has grabbed the circuit board 2 and the operator is able in step E4 to lift the clamp tool 1 with the circuit board 2 while still pressing the trigger 210.
In a step E5, the operator moves the clamp tool 1 to position the circuit board 2 above the socket.
In a step E6, the operator inserts the circuit board 2 in the socket by lowering the clamp tool 1.
In a step E7, the operator releases the trigger 210 of the clamp tool 1 and lift the clamp tool 1. The extended spring 240 is not constrained anymore by the position of the trigger 210 and contracts itself, driving the clamp mechanism towards the distal end 122 and its initial position.
The reverse method may be used with a circuit board 2, which is inserted into a socket, to pull out said circuit board 2 from said socket.
In a step F1, the operator positions the clamp tool 1 according to at least one embodiment of the invention above a circuit board 2 so that the circuit board 2 is aligned with plane P.
In a step F2, the operator presses the trigger 210 of the clamp tool 1.
The trigger 210 recedes towards the rear portion 114 along the sliding grooves 131 and pushes the first end of the lever 220. The lever 220 rotates around the axis 233 and the second end 222 pushes forward the junction element 231 of the moving element 230. As the junction element 230 moves along the longitudinal axis Y, it compresses the spring 240 and the second stop element 233 is moved further away from the first stop element 126 through the slot 125.
Once the first stop element 126 and the second stop element 233 are further apart, the operator lowers the clamp tool 1 in a step F3 to position the first stop element 126 of the base 120 against the first grabbing corner 2A1 of the circuit board 2 and to align the lower portion 124 along the grabbing edge 2A of the circuit board 2.
The first grabbing corner 2A1 adjacent to the first stop element 126 is inserted in the first groove 126A to align it with the clamp tool 1 and to maximize friction.
Once the clamp tool 1 is positioned over the circuit board 2, the operator releases the trigger 210 in a step F4.
The operator does not apply a force on the clamp mechanism 20 anymore, so the spring 240 pushes back the moving element 230, thus pushing the second stop element 233 against the second grabbing corner 2A2 of the circuit board 2 opposite to the first grabbing corner 2A1 abutting against the first stop element 126.
The insertion of the second grabbing corner 2A2 into the second groove 233A of the second stop element 233 ensures the alignment of the circuit board 2 between the first stop element 126 and the second stop element 233. The spring 240 exerts a force on the circuit board 2 that is sufficient to lift the clamp tool 1 without allowing the circuit board 2 to fall.
In a step F5, the operator moves the clamp tool 1 to position the circuit board 2 above the socket.
In a step F6, the operator inserts the circuit board 2 in the socket by lowering the clamp tool 1.
In a step F7, the operators pull again the trigger 210 of the clamp tool 1. As in step F2, the clamp mechanism 20 pushes the moving element 230 towards the distal end 122 and the second stop element 233 is no longer pressing on the second grabbing corner 2A2 of the circuit board 2.
The operator is then able to withdraw the clamp tool 1 from the circuit board 2 in a step F8. The operator may release the trigger 210 if the task is over or position the clamp tool 1 over another circuit board 2 and repeat the method.
The reverse method may be used with a circuit board 2, which is inserted into a socket, to pull out said circuit board 2 from said socket.
Number | Date | Country | Kind |
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23307133.1 | Dec 2023 | EP | regional |