The present invention relates to a clamp holding a pipe, and also including an anti-vibration function. At a time of mounting the pipe, a bendable opposite piece of a clamp main body made of a hard member makes a contact with the pipe, so that the clamp prevents the pipe from making a contact with a flexible member, and allows an insertability of the pipe to improve.
Conventionally, there is well-known a clamp in which a rubber cushion material is attached to a pipe fitting portion of the clamp main body (for example, see paragraphs [0016], [0017], and [0019], and FIGS. 1 to 4 of Patent Document 1).
In the aforementioned conventional cushion member, there include an upper wall portion and a lower wall portion provided to extend toward an inside of the pipe fitting portion from an opening portion of the clamp main body (for example, see paragraph [0020], and FIGS. 1, 3, and 4 of the Patent Document 1).
The aforementioned conventional pipe is adapted to be mounted on the inside of the pipe fitting portion of the clamp main body through a space between the upper wall portion and the lower wall portion (for example, see the paragraph [0020], and FIGS. 3 and 4 of the Patent Document 1).
In the aforementioned conventional clamp, the pipe is mounted through the space between the upper wall portion and the lower wall portion of the cushion member. However, at that time, since a friction resistance of the cushion member is large, there has been a problem that a possibility of failure may occur such as a rise in an insertion force of the pipe, peeling of the cushion member, or the like.
Therefore, the present invention is made in view of the problem that the conventional technology has, and objects thereof are to prevent the pipe from making a contact with the flexible member by contacting the pipe with the bendable opposite piece of the clamp main body made of the hard member at the time of mounting the pipe, and to allow the insertability of the pipe to improve.
The present invention is made in order to achieve the aforementioned respective objects, and has the following characteristic.
First, a clamp has the following structure.
(1) Clamp Main Body
A clamp main body is made of a hard member (for example, a piece half portion)
(2) Flexible Member
A flexible member is provided in the clamp main body.
(3) Pipe Holding Portion
A pipe holding portion is provided in the flexible member, and can hold a pipe.
(4) Pipe Insertion Path
A pipe insertion path communicates one end portion with the pipe holding portion, and opens the other end portion outwardly.
(5) a Pair of Opposite Pieces
A pair of opposite pieces is provided in the clamp main body, and is positioned opposite each other by clamping the pipe insertion path.
Secondly, at least one opposite piece of the pair of opposite pieces, is pressed by an outer circumference of the pipe inserted into the pipe insertion path, and is bendable in a direction wherein the pipe insertion path is expandable.
Thirdly, one opposite piece extends up to a position adjacent to the pipe holding portion.
Fourthly, an extending end portion of one opposite piece protrudes toward an inside of the pipe insertion path from one portion of the flexible member adjacent to the end portion.
The present invention may also have the following characteristic.
Specifically, in the extending end portion of one opposite piece, there is formed a plane surface portion receiving a load in a removal direction acting on the pipe. Accordingly, by the plane surface portion of the bendable opposite piece, the load in the removal direction acting on the pipe can be received.
The present invention may also have the following characteristic.
First, the clamp main body is formed by assembling two pieces of the same members (for example, the piece half portion).
Secondly, the flexible member is held between two pieces of the members (for example, the piece half portion). Accordingly, by assembling two pieces of the same members, the clamp main body can be assembled, so that the members can be manufactured using one piece of mold. As a result, not only a mold cost can be controlled, but also types or numbers of parts can be reduced, so that an assembly is easy, and furthermore, a wrong assembly can be prevented.
The present invention may also have the following characteristic.
First, in the extending end portion of one opposite piece, there is provided a claw portion.
Secondly, in the flexible member, there is provided a depressed portion in which the claw portion fits in. Accordingly, by fitting the claw portion of the bendable opposite piece of the clamp main body into the depressed portion of the flexible member, the clamp main body and the flexible member can be easily and promptly assembled.
The present invention may also have the following characteristic.
Specifically, in the flexible member, there is formed a cut-out portion (for example, first and second cut-out portions) at least in a direction wherein one opposite piece bends. Accordingly, since the cut-out portion is formed in the flexible member in the direction wherein the bendable opposite piece bends, at a time of mounting the pipe, the hard member can be easily bent, and an insertability of the pipe can be improved further.
The present invention may also have the following characteristic.
Specifically, in the clamp main body, there is formed a pipe support portion extending toward the pipe insertion path. Accordingly, by forming the pipe support portion extending toward the pipe insertion path of the flexible member in the clamp main body, a displacement of a pipe can be prevented. Consequently, a contact between the pipe and the clamp main body made of the hard member can be prevented.
Since the present invention is structured as mentioned above, at the time of mounting the pipe, the bendable opposite piece of the clamp main body made of the hard member, and the pipe make a contact with each other so as to be capable of preventing the pipe from contacting with the flexible member, and capable of improving the insertability of the pipe. Also, at the time of mounting the pipe, by preventing the pipe from contacting with the flexible member, a failure such as peeling of the flexible member, and the like can be prevented.
First, the first embodiment of the present invention will be explained using
In
Specifically, although it is not shown in the drawings, the clamp 10 is disposed inside, for example, an engine compartment (an engine room) of an automobile, and includes a function of an anti-vibration (a vibration control) for making a vibration from a compressor of an air conditioner difficult to transmit to a body from the pipe 20 such as the air conditioner and the like.
As shown in
Incidentally, although the oval shape is shown as an example of the attachment hole 31, the attachment hole 31 may also have a shape of an ellipse, a square shape, and the like provided that the attachment hole 31 has the non-circular shape.
As shown in
Specifically, the clamp 10 is structured broadly by the following parts.
Incidentally, the following (1) and (2) will be described later.
Incidentally, the parts of the clamp 10 are not limited to the aforementioned (1) and (2).
(Clamp Main Body 40)
The clamp main body 40 is made of a hard member.
Specifically, as shown in
Although it is not shown in the drawings, two pieces of the piece half portions 41 and 42 are the same parts molded by one mold, and are integrally molded by thermoplastic resin having moderate elasticity and rigidity such as, for example, POM (polyacetal resin) and the like.
The clamp main body 40 broadly comprises the following parts.
Incidentally, the following (1) and (2) will be described later.
Incidentally, each part of the clamp main body 40 is not limited to the aforementioned (1) and (2).
(Flexible Member 50)
As shown in
Specifically, the flexible member 50 is integrally molded by thermoplastic resin such as flexible resin more flexible than the clamp main body 40, for example, TPO (olefinic elastomer) and the like.
The flexible member 50 broadly comprises the following parts.
Incidentally, each part of the flexible member 50 is not limited to the following (1) to (4).
(1) Pipe Holding Portion 51
As shown in
Specifically, the pipe holding portion 51 is formed in a C shape, and an internal diameter thereof is set smaller than an external diameter of the pipe 20.
(2) Pipe Insertion Path 52
As shown in
Specifically, the pipe insertion path 52 is positioned above the pipe holding portion 51, and a groove width thereof is set smaller than the external diameter of the pipe 20.
(3) Depressed Portions 53
As shown in
Specifically, the depressed portions 53 are formed as a right-and-left pair by clamping the pipe insertion path 52, are positioned in a middle of a length of the pipe insertion path 52, and opens toward the pipe insertion path 52.
(4) First to Fourth Cut-Out Portions 54 to 57
As shown in
Incidentally, although the hole shape is shown as an example of the cut-out portions 54 to 57, the cut-out portions 54 to 57 are not limited to the hole shape, and may be a depressed shape whose one end is closed.
Specifically, among four pieces of the first to fourth cut-out portions 54 to 57, as shown in
As shown in
(Frame Bodies 60)
The frame bodies 60 hold the pipe 20, and are formed in a C shape whose upper surface is open.
Specifically, the frame bodies 60 comprise the respective following parts.
Incidentally, (1) to (6) will be described later.
Incidentally, each portion of the frame bodies 60 is not limited to the aforementioned (1) to (6).
(Support Legs 70)
As shown in
Specifically, the support legs 70 comprise the respective following parts.
Incidentally, each part of the support legs 70 is not limited to the following (1) to (3).
(1) Elastic Claws 71
As shown in
Incidentally, the pair of elastic claws 71 protrudes in a top-and-bottom direction in
(2) Positioning Projections 72
As shown in
(3) Positioning Holes 73
As shown in
(Hollow Portion 61)
As shown in
As shown in
Consequently, as shown in
In the present embodiment, as shown in
Then, on the inner side surrounded by the pair of projecting edge portions 61a and the inner circumferences of the frame bodies 60, there are formed grooves having a cross-sectional surface of a C shape which are not shown in the drawings, and the flexible member 50 is held inside the grooves.
(Opening Portion 62)
As shown in
(Opposite Pieces 63)
As shown in
At least one opposite piece 63 of the pair of opposite pieces 63, or in the present embodiment, both of the opposite pieces 63, are pressed by an outer circumference of the pipe 20 inserted into the pipe insertion path 52 as shown in
Incidentally, although both the opposite pieces 63 are bendable, the opposite pieces 63 are not limited to the above, and only one opposite piece 63 may be bendable.
One opposite piece 63, in the present embodiment, both the opposite pieces 63, extend up to a position adjacent to the pipe holding portion 51 of the flexible member 50, i.e., downwardly, as shown in
One opposite piece 63, in the present embodiment, extending end portions of both the opposite pieces 63, i.e., lower end portions of both the opposite pieces 63, protrude toward an inside of the pipe insertion path 52 from one portion of the flexible member 50 adjacent to the end portions as shown in
In the present embodiment, as shown in
As shown in
Specifically, as shown in
Incidentally, each part of the opposite piece 63 is not limited to the following (1) and (2).
(1) Claw Portion 63a
As shown in
(2) Plane Surface Portion 63b
As shown in
(Elastic Arms 64)
As shown in
As shown in
Incidentally, the pair of elastic arms 64 protrudes in the right-and-left direction in
In the present embodiment, as shown in
(Lock Claws 65)
As shown in
(Lock Pieces 66)
As shown in
The lock pieces 66 extend up and down from one of the piece half portion 41 or 42 toward the other of the piece half portion 41 or 42 in a thin plate manner.
Specifically, as shown in
Incidentally, the part of the lock pieces 66 is not limited to the following (1).
(1) Lock Holes 66a
As shown in
Incidentally, although the square shape is shown as an example of the shape of the lock holes 66a, the shape of the lock holes 66a is not limited to the above, and may be a shape in which the lock claws 65 fit in.
As shown in
(Assembly Method of Clamp 10)
Next, an assembly method of the clamp 10 comprising the aforementioned structure will be explained.
As shown in
As shown in
Also, two pieces of the piece half portions 41 and 42 are mutually matched face to face in such a way that one positioning projection 72 of the piece half portion 41 or 42 fits into the other positioning hole 73.
Next, when two pieces of the piece half portions 41 and 42 are matched face to face, the lock claws 65 and the lock pieces 66 are mutually abutted. Here, when the piece half portions 41 and 42 are strongly matched face to face, the lock pieces 66 are pressed by the lock claws 65, and are pressed up so as to bend upward, so that the lock pieces 66 climb over the lock claws 65. When the lock pieces 66 climb over the lock claws 65, and positions of the lock holes 66a and the lock claws 65 are matched, the lock pieces 66 restore its original state by the elastic restoring force of the resin, so that as shown in
One lock claw 65 of each piece half portion 41 or 42 respectively fits into the other respective lock hole 66a, so that in a state wherein the flexible member 50 is clamped in the sandwich manner, both the piece half portions 41 and 42 are mutually fixed.
(Usage Method of Clamp 10)
Next, a usage method of the clamp 10 in an assembled state will be explained.
The pipe 20 may be attached to the pipe holding portion 51 of the clamp 10, and after that, the support legs 70 may be attached to the panel 30, or the support legs 70 may be attached to the panel 30 beforehand, and after that, the pipe 20 may be also attached to the pipe holding portion 51. Hereinafter, the latter procedure will be explained.
First, the support legs 70 of the clamp 10 are matched to and inserted into the attachment hole 31 of the panel 30.
When the support legs 70 are inserted into the attachment hole 31, the pair of elastic claws 71 is pressed by the inner edge of the attachment hole 31 of the panel 30, and is bent toward the inside of the support legs 70, so that the external diameter of the support legs 70 decreases. After passing through the attachment hole 31, each elastic claw 71 restores its original state by the elastic restoring force of the resin, and as shown in
Consequently, each elastic claw 71 clamps the panel 30 between the later-mentioned right-and-left pair of elastic arms 64 of the frame bodies 60 from the front and back surfaces (the upper and lower surfaces), so that the clamp main body 40 is fixed relative to the attachment hole 31 of the panel 30.
Also, at that time, as shown in
(Attachment Method of Pipe 20)
Next, an attachment method of the pipe 20 relative to the clamp 10 fixed in the panel 30 will be explained.
As shown in
As shown in
At that time, the flexible member 50 is also bent by being pressed by the right-and-left opposite pieces 63. The flexible member 50 is bent by a relatively light force by the first and second cut-out portions 54 and 55 which are respectively positioned outside the pipe insertion path 52 so as to prevent a rise in an insertion force of the pipe 20.
The right-and-left opposite pieces 63 bend in the direction that the right-and-left opposite pieces 63 are separated from each other, so that the groove width of the pipe insertion path 52 of the flexible member 50 expands, the pipe 20 passes through the pipe insertion path 52, and as shown in
When the pipe 20 is fitted in the pipe holding portion 51 of the flexible member 50, since the internal diameter of the pipe holding portion 51 is set smaller than the external diameter of the pipe 20, the pipe 20 is elastically held inside the pipe holding portion 51 so as to have the anti-vibration function.
Also, both the opposite pieces 63 extend up to the position adjacent to the pipe holding portion 51 of the flexible member 50, i.e., downwardly, and the lower end portions of both the opposite pieces 63 protrude toward the inside of the pipe insertion path 52 from one portion of the flexible member 50 adjacent to the end portions. Accordingly, when the pipe 20 passes through the pipe insertion path 52, the outer circumference of the pipe 20 and the flexible member 50 never contact, and the pipe 20 is fitted in the pipe holding portion 51.
Moreover, since the flexible member 50 having the anti-vibration function is provided as a separate body from the clamp main body 40, a modification of an allowable diameter and the like of the pipe 20 is easy, and an adjustment can be easily carried out.
Namely, the allowable diameter of the pipe 20 is related to the internal diameter of the pipe holding portion 51 of the flexible member 50. However, by preparing the flexible member having a different internal diameter of the pipe holding portion 51, the flexible member 50 having the different internal diameter of the pipe holding portion 51 can be placed in the same clamp main body 40 without modifying a design of the clamp main body 40, so that there is an advantage that the modification of the allowable diameter of the pipe 20 can be easily carried out. In a similar manner, by changing the internal diameter of the pipe holding portion 51, there is an advantage that the adjustment of the allowable diameter of the pipe 20 can be easily carried out.
(Falling-Out Prevention of Pipe 20)
On the other hand, as shown in
When a force in a falling-out direction acts on the pipe 20, inside the pipe holding portion 51, the flexible member 50 elastically deforms by being pressed by the outer circumference of the pipe 20. Moreover, the flexible member 50 elastically deforms, so that through the flexible member 50, the plane surface portion 63b of the clamp main body 40 made of hard resin is pressed.
Consequently, the plane surface portion 63b made of hard resin receives the load in the removal direction acting on the pipe 20, so that while maintaining an anti-vibration effect by the flexible member 50, the plane surface portion 63b can compensate a deficiency of a single strength of the flexible member 50.
Next, a second embodiment of the present invention will be explained using
A characteristic of the present embodiment is that the elastic arms 64 of the clamp main body 40 of the first embodiment explained earlier using
Namely, on both right and left sides of the lower end portion of the flexible member 50, there is formed the pair of piece-like elastic legs 100 extending obliquely downward in an inverted āVā shape.
In contrast to this, in the clamp main body 40, there is provided a right-and-left pair of notch portions 110 and 110 wherein the elastic legs 100 of the flexible member 50 pass, and which pass through from the inner circumference to the outer circumference.
Consequently, when the clamp main body 40 and the flexible member 50 are assembled, through the notch portions 110 of the clamp main body 40, the elastic legs 100 of the flexible member 50 protrude to an outside of the clamp main body 40.
Although it is not shown in the drawings, the elastic legs 100 of the flexible member 50 elastically abut against the front surface (the upper surface) of the panel 30 in the same manner as the elastic arms 64 of the clamp main body 40 of the first embodiment so as to allow the change of the thickness of the panels 30 and 30a.
Incidentally, although the right-and-left pair of elastic legs 100 of the flexible member 50 is formed, the right-and-left pair of elastic legs 100 is not limited to this, and only one of the elastic legs 100 may be provided. Also, in an explanation of the present embodiment, the same symbols are assigned to the same structural parts as the first embodiment, and their explanations are omitted.
Next, a third embodiment of the present invention will be explained using
A characteristic of the present embodiment is that, as shown in
Namely, as shown in
In contrast to this, as shown in
The outer circumferential surface of the flexible abutment portion 210 abuts against the end portions of the hard pipe support portions 200 so as to control a deformation of the flexible member 50. Consequently, a displacement of the pipe 20 inside the pipe holding portion 51 is also controlled.
On the other hand, as shown in
Incidentally, in the explanation of the present embodiment, the same symbols are assigned to the same structural parts as the first embodiment explained earlier using
(Operation of Pipe Support Portions 200)
Next, an operation of the pipe support portions 200 will be explained using
First, for comparison, a movement in a case without the pipe support portions 200 will be explained using
In the case without the pipe support portions 200, due to the twist and the like, there is a risk that the pipe 20 may be displaced as shown by dotted lines in
In contrast to this, as shown in
Namely, without the pipe support portions 200, due to the displacement of the pipe 20, the deformation and misalignment of the flexible member 50 occur, and the pipe 20 hits against the end portion 63c (see
Also, when the pipe 20 is displaced due to the twist and the like, the abutment portion 210 of the flexible member 50 elastically abuts against the end portions of the pipe support portions 200 so as to have a cushioning action.
Incidentally, all contents of the specifications, claims, drawings, and abstracts of Japanese Patent Application No. 2009-270207 filed on Nov. 27, 2009, and Japanese Patent Application No. 2010-174925 filed on Aug. 3, 2010 are cited in their entireties herein and are incorporated as a disclosure of the specification of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
JP2009-270207 | Nov 2009 | JP | national |
JP2010-174925 | Aug 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2010/071112 | 11/26/2010 | WO | 00 | 7/30/2012 |