The present disclosure relates generally to a seal of a gas turbine engine and, more particularly, to a rotating seal used in a high pressure compressor section of a gas turbine engine.
Gas turbine engines typically include compressors having multiple rows, or stages, of rotating blades and multiple stages of stators. In some parts of the gas turbine engine, it is desirable to create a seal between two volumes. For example, a first volume can define a portion of the gas path and thus receive relatively hot fluid. Fluid within a second volume can be used to cool components of the gas turbine engine and, thus, have a lower temperature than the fluid within the second volume. A rotating seal can be used to seal the first volume from the second volume as some parts defining the first and/or second volume rotate with respect to other parts defining the first and/or second volume.
What is described is a seal ring for use between an integrally bladed rotor and a hub rotor of a compressor section of a gas turbine engine. The seal ring includes an arm configured to be positioned between the integrally bladed rotor and the hub rotor, such that the seal ring is removably coupled to the integrally bladed rotor and the hub rotor in response to a compressive force applied to the arm by the integrally bladed rotor and the hub rotor. The seal ring also includes a first blade coupled to the arm and configured to form a seal between a first volume and a second volume.
Also described is a system including an integrally bladed rotor of a compressor section of a gas turbine engine, the integrally bladed rotor being configured to rotate about an axis. The system also includes a hub rotor positioned aft of the integrally bladed rotor and configured to rotate about the axis. The system also includes a seal ring configured to be positioned between the integrally bladed rotor and the hub rotor and removably coupled to the integrally bladed rotor and the hub rotor via a compressive force. The seal ring is also configured to rotate about the axis in response to the integrally bladed rotor and the hub rotor rotating about the axis.
Also described is a seal ring for use between an integrally bladed rotor and a hub rotor of a compressor section of a gas turbine engine. The seal ring includes a radial arm configured to be axially positioned between the integrally bladed rotor and the hub rotor. The seal ring also includes an axial arm configured to be radially positioned between the integrally bladed rotor and the hub rotor, such that the seal ring is removably coupled to the integrally bladed rotor and the hub rotor in response to a compressive force applied to the seal ring by the integrally bladed rotor and the hub rotor.
The foregoing features and elements are to be combined in various combinations without exclusivity, unless expressly indicated otherwise. These features and elements as well as the operation thereof will become more apparent in light of the following description and the accompanying drawings. It should be understood, however, the following description and drawings are intended to be exemplary in nature and non-limiting.
The subject matter of the present disclosure is particularly pointed out and distinctly claimed in the concluding portion of the specification. A more complete understanding of the present disclosure, however, is best be obtained by referring to the detailed description and claims when considered in connection with the drawing figures, wherein like numerals denote like elements.
With reference to
Gas turbine engine 20 can be a two-spool turbofan that generally incorporates a fan section 22, a compressor section 24, a combustor section 26 and a turbine section 28. Alternative engines include an augmentor section among other systems or features. In operation, fan section 22 drives coolant along a bypass flow-path B while compressor section 24 drives coolant along a core flow-path C for compression and communication into combustor section 26 then expansion through turbine section 28. Although depicted as a turbofan gas turbine engine 20 herein, it should be understood that the concepts described herein are not limited to use with turbofans as the teachings can be applied to other types of turbine engines including three-spool architectures.
Gas turbine engine 20 generally comprises a low speed spool 30 and a high speed spool 32 mounted for rotation about an engine central longitudinal axis A-A′ relative to an engine static structure 36 via several bearing systems 38, 38-1, and 38-2. It should be understood that various bearing systems 38 at various locations can alternatively or additionally be provided, including for example, bearing system 38, bearing system 38-1, and bearing system 38-2.
Low speed spool 30 generally includes an inner shaft 40 that interconnects a fan 42, a low pressure (or first) compressor section 44 and a low pressure (or first) turbine section 46. Inner shaft 40 is connected to fan 42 through a geared architecture 48 that can drive fan 42 at a lower speed than low speed spool 30. Geared architecture 48 includes a gear assembly 60 enclosed within a gear housing 62. Gear assembly 60 couples inner shaft 40 to a rotating fan structure. High speed spool 32 includes an outer shaft 50 that interconnects a high pressure (or second) compressor section 52 and high pressure (or second) turbine section 54. A combustor 56 is located between high pressure compressor 52 and high pressure turbine 54. A mid-turbine frame 57 of engine static structure 36 is located generally between high pressure turbine 54 and low pressure turbine 46. Mid-turbine frame 57 supports one or more bearing systems 38 in turbine section 28. Inner shaft 40 and outer shaft 50 are concentric and rotate via bearing systems 38 about the engine central longitudinal axis A-A′, which is collinear with their longitudinal axes. As used herein, a “high pressure” compressor or turbine experiences a higher pressure than a corresponding “low pressure” compressor or turbine.
The core airflow C is compressed by low pressure compressor section 44 then high pressure compressor 52, mixed and burned with fuel in combustor 56, then expanded over high pressure turbine 54 and low pressure turbine 46. Mid-turbine frame 57 includes airfoils 59 which are in the core airflow path. Turbines 46, 54 rotationally drive the respective low speed spool 30 and high speed spool 32 in response to the expansion.
Gas turbine engine 20 is a high-bypass geared aircraft engine. The bypass ratio of gas turbine engine 20 can be greater than about six (6). The bypass ratio of gas turbine engine 20 can also be greater than ten (10). Geared architecture 48 can be an epicyclic gear train, such as a star gear system (sun gear in meshing engagement with a plurality of star gears supported by a carrier and in meshing engagement with a ring gear) or other gear system. Geared architecture 48 can have a gear reduction ratio of greater than about 2.3 and low pressure turbine 46 can have a pressure ratio that is greater than about five (5). The bypass ratio of gas turbine engine 20 can be greater than about ten (10:1). The diameter of fan 42 can be significantly larger than that of the low pressure compressor section 44, and the low pressure turbine 46 can have a pressure ratio that is greater than about five (5:1). Low pressure turbine 46 pressure ratio is measured prior to inlet of low pressure turbine 46 as related to the pressure at the outlet of low pressure turbine 46 prior to an exhaust nozzle. It should be understood, however, that the above parameters are exemplary of particular embodiments of a suitable geared architecture engine and that the present disclosure contemplates other turbine engines including direct drive turbofans.
The next generation of turbofan engines are designed for higher efficiency and use higher pressure ratios and higher temperatures in high pressure compressor 52 than are conventionally experienced. These higher operating temperatures and pressure ratios create operating environments that cause thermal loads that are higher than the thermal loads conventionally experienced, which may shorten the operational life of current components.
With reference now to
High pressure compressor 52 includes a hub rotor 204 having a radially inner arm 210 coupled to outer shaft 50 via an engine nut 212. A seal ring 202 is positioned between an outer arm 211 of hub rotor 204 and a portion of rotor disk portion 208 of IBR 200. With brief reference to
With reference now to
Seal ring 202 also includes an inward radial face 304 that aligns with and contacts a hub radial face 356 of outer arm 211 of hub rotor 204. Seal ring 202 also includes an outward radial face 370 that aligns with and contacts an IBR radial face 308 of IBR 200. Stated differently, radial arm 310 is positioned axially between IBR 200 and hub rotor 204. Axial arm 312 is positioned radially between IBR 200 and hub rotor 204. Seal ring 202 is removably coupled to IBR 200 and hub rotor 204 via a compressive force applied to seal ring 202 by IBR 200 and hub rotor 204 in the axial and radial directions.
With reference now to
Axial arm 312 of seal ring 202 defines a first blade 314A and a second blade 314B. An abradable material 216 is coupled to a frame 364 and positioned adjacent first blade 314A and second blade 314B. Stated differently, first blade 314A and second blade 314B are in contact with abradable material 216, within half of an inch (1.27 centimeters (cm)), or within 1 inch (2.54 cm), or within 2 inches (5.08 cm) of abradable material 216. Outer shaft 50 can rotate relative to frame 364. In response to rotation of outer shaft 50, hub rotor 204 and IBR 200 will rotate at the same angular velocity as outer shaft 50 as they are coupled to outer shaft 50. Because seal ring 202 is press fit between hub rotor 204 and IBR 200, seal ring 202 will rotate with hub rotor 204 and IBR 200 at the same angular velocity.
After initial construction of high pressure compressor 52, first blade 314A and second blade 314B are in contact with abradable material 216. During an initial operation of compressor section 52, rotation of seal ring 202 relative to abradable material 216 causes first blade 314A and second blade 314B to remove portions of abradable material 216. As a result, first blade 314A and second blade 314B are positioned a relatively small distance from abradable material 216.
A first volume 360 can include fluid having a higher temperature than fluid within a second volume 362 as first volume 360 is within a gas path of high pressure compressor 52. With brief reference to
Seal ring 202 can include the same material as IBR 200 and/or hub rotor 204, such as a nickel cobalt alloy. Seal ring 202 can be formed using machining, additive manufacturing, forging or the like. After manufacture, a protective coating can be coupled to the tips of first blade 314A and second blade 314B to increase resistance to friction and heat.
Use of a seal ring removably coupled to an IBR and hub rotor provides advantages. For example, seal ring 202 is subjected to less low cycle fatigue and is subject to less creep because it is removably coupled to IBR 200 and hub rotor 204. As an additional benefit, seal ring 202 can be easily replaced and/or repaired during servicing events. If a seal ring were coupled to an IBR or a hub rotor, repair of the seal ring would typically include removal the IBR and/or the hub rotor from the gas turbine engine. However, because seal ring 202 is a separate structure, seal ring 202 alone can be removed and repaired and/or replaced, resulting in an easier repair/replacement of seal ring 202.
Benefits, other advantages, and solutions to problems have been described herein with regard to specific embodiments. The scope of the disclosure, however, is provided in the appended claims.