The disclosure and other exemplary embodiments and improvements of the disclosure will be explained and described in greater detail with reference to the drawings, in which 3 illustrative embodiments of the disclosure are shown. In the drawings:
In the figures, identical or identically acting components or elements are in each case provided with identical reference numbers even if they are configured in slightly modified form in different variants of the embodiment.
Initially,
The clamping spring 12 has a support leg 212 with which it is supported on the support edge 118 of the conductor bar 102. The support can be effected in such a manner that the supporting leg 212 has at its free end an upward bend 228 with which it partially encloses the support edge 118 for the purpose of supporting.
The support leg 212 is adjoined by an arc piece 214 which is adjoined by a clamping leg 216. The conductor end 16 of a connecting conductor 14 (see
The clamping leg 216 of the clamping spring 12 is longitudinally slotted along a slot 2181 so that two part-springs 13a, 13b are produced which can be clamped independently of one another and by means of which two connecting conductors 14 can be clamped on independently of one another.
The conductor bar 102 has an approximately U-shaped basic form, the connecting end 112 forming the first U-leg and the discharge area 114 being formed by a crossbar 220 and the second U-leg 222. At the free end of the second U-leg 222, an upward bend 224 is attached. At this upward bend 224, further connecting conductors can be attached by means of which the terminal connection 10 is connected to other assemblies within the switching device housing such as, for example, the release assemblies. In particular, the connecting conductors can be welded or hard-soldered to this upward bend 224, and screwing-on is also possible.
In an alternative embodiment of a terminal connection which is shown in
Furthermore, the advantage is obtained that the forces acting on the terminal connection 10 during the insertion and detachment of the connecting conductor are absorbed by it as a closed system and thus forces acting on other elements of the installation switching device such as, for example, the housing, are reduced.
The conductor bar 102 can be produced in very large numbers inexpensively and simply and in a wide variety of shapes for example as a punched bent part. The clamping spring 12 can be produced from a piece of bent spring strip.
The installation switching device 1 has a housing of insulation material formed from two housing parts 2 (only one housing part of which is shown in
The terminal connection space 18 is limited laterally, that is to say towards the wide side, by the housing wide sides 9 of the insulating housing. Towards the front face 4, an opening 20 of the terminal connection space 18 is formed by a recess in the rear face of the housing part 2, through which the terminal connection 10, fixed in position in the terminal connection space 18, is accessible for the connection of connecting conductors 14. Due to a further opening at the rear narrow side 8 of the housing part 2, the opening 20 of the terminal connection space 18 extends past the contact edge between the rear narrow side 8 and the rear face 5 into the rear narrow side 8. This has the advantage that increased flexibility is given for the direction of connection of the connecting conductor 14.
The terminal connection 10 rests on a projection 110 formed on the inside of the wide side 9 and is there fixed in position in the terminal connection space 18 in a manner known per se by means of webs 104 and pins 106, 108. The terminal connection 10 fixed in position in the terminal connection space 18 is thus located between the rear narrow side 8 and the rear face in the area of the contact edge.
The opening 20 of the terminal connection space 18 is covered by a terminal cover part 22 swivelably connected to the housing 3. The terminal cover part 22 is constructed to be approximately L-shaped, the two legs being formed by cover plates located at an angle to one another.
The first cover plate covers the terminal connection space 18 towards the rear face 5 and has a connecting area 24, with two terminal openings 26, wherein one connecting conductor 14 can be connected through each of the terminal openings 26.
The second cover plate covers the terminal connection space 18 towards the rear narrow side 8 and has a pressure area 230 which is accessible from the outside and which can be manually operated. At its free edge, the second cover plate has a half open tube-like cavity with which it is supported rotatably in a hinge pin 232 connected to the wide side 9 of the housing 3. The terminal cover part 22 can thus be swivelled around the free edge of the second cover plate in the direction of the clamping spring by means of pressure on the pressure area 230. Falling-out of the cover part 22 is prevented by a projection 234 at the housing wall, which is used as stop.
At the first cover plate of the cover part 22, tube-like hollow bodies 28 forming a lead-in conduit are attached at each of the terminal openings 26, aligned towards the clamping spring 12. These are used at the same time as guiding means for the connecting conductor 14 to be inserted and as spring actuating means. When the cover part 22 is swivelled in the direction of the clamping spring 12 around the pivot pin 232 by pressure on the pressure area 230, the hollow bodies 28 press the clamping leg 216 in the clamping spring 12 away from the clamping edge 120 of the conductor bar 102 so that space for inserting the stripped connecting conductor end 16 of the connecting conductor 14 is produced between the clamping edge 120 and the clamping leg 216.
If, after the insertion of the connecting conductor end, the pressure area 230 of the cover part 22 is released again, the clamping leg 216 of the clamping spring 12, due to its spring force, again presses the cover part 22 outward over the hollow bodies 28 and, at the same time, clamps the end 16 of the connecting conductor 14 against the clamping edge 120 of the window-like opening 116.
In the embodiment according to
Due to the spring force of the clamping spring 12, the cover part 22 is pressed outward against the projection 234 in a state of rest so that the cover part always assumes a defined position in the state of rest.
The cover part thus fulfils two functions: on the one hand, the functions of guidance of the connecting conductors and, on the other hand, the function of the spring actuating tool. Both rigid and flexible conductor ends can be clamped in and also removed again from the terminal by means of the device according to the disclosure, without an external actuating tool for the clamping spring.
Naturally, there could also be an additional slot in the connecting area 24 of the cover part 22 through which an external tool could then be pushed for operating the clamping spring 12.
Furthermore, a test opening 236 is arranged in the connecting area 24. The clamping spring 12 can be electrically contacted by means of a test probe through this test opening.
In the embodiment shown in
The cover part 22 can be produced very advantageously as a plastic injection moulding in one injection process.
The installation switching device 1 according to
The terminal connection space 18 is limited laterally, that is to say towards the wide side, by the housing wide sides 9 of the insulating housing 3.
Towards the front face 304, an opening 20 of the terminal connection space 18 is formed by an opening in the rear face 305 of the housing part 2, through which the terminal connection 10, fixed in position in the terminal connection space 18, is accessible for the connection of connecting conductors 14. The front narrow side 7 is initially adjoined by a part piece 356, at the housing side, of the rear face 305. This produces an opening 20 at the rear face 305 in the area between the end of the part piece 356 at the housing side, facing away from the front narrow sides 7, and the rear narrow side 8.
Due to a further opening at the rear narrow side 8 of the housing part 2, the opening 20 of the clamping connection space 18 extends beyond the contact edges between the rear narrow side 8 and the rear face 305 into the rear narrow side 8. This has the advantage that increased flexibility is given for the direction of connection of the connecting conductor 14.
The terminal connection 10 comprises a conductor bar 102 and a clamping spring 312. The terminal connection 10 is fixed in position in the terminal connection space 18, in a manner known per se, on the inside of the wide side 9 by means of webs 104 and pins 106, 108. The terminal connection 10, fixed in position in the terminal connection space 18, is located between the rear narrow side 8 and the rear mounting side 6 in the area of the contact edge.
The conductor bar 102 of the terminal connection 10 comprises a connecting end 112 and an adjoining discharge area 114. At the connecting end 112, it has a window-like opening 116 with a support edge 118 and a clamping edge 120 opposite the support edge 118. The clamping edge 120 is located at the transition of the connecting end 112 into the discharge area 114.
The clamping spring 12 has a support leg 212 with which it is supported on the support edge 118 of the conductor bar 102. It can be supported in such a manner that the support leg 212 has at its free end an upward bend with which it partially encloses the support edge 118 for the purpose of supporting it.
The support leg 212 is adjoined by an arc piece 214 which is adjoined by a clamping leg 216. The conductor end of a connecting conductor (not shown here) is inserted into the window-like opening 116 from the side of the arc piece 214 and can be clamped tight between the clamping leg 216 and the clamping edge 120, acting as abutment. The free end of the clamping leg 216 passes through the window-like opening 116.
The arc piece 214 is initially adjoined by a first partially clamping leg 217 which changes into a second partial clamping leg 218 bent away from the first partial clamping leg 217 at a bending edge 219, so that the first and the second partial clamping leg 217, 218 assume an obtuse angle with one another. The opening of the obtuse angle points into the direction of insertion of the connecting conductor, the bending edge 219 is located approximately in the centre of the clamping leg 216.
The conductor bar 102 approximately has a U-shaped basic form, the connecting end 112 forming the first U-leg and the discharge area 114 being formed by a cross bar 220 and the second U-leg 222. At the free edge of the second U-leg 222, an upward bend 224 is attached. At this upward bend 224, further connecting conductors can be attached by means of which the terminal connection 10 is connected to other assemblies within the switching device housing such as, for example, the release assemblies. In particular, the connecting conductors can be welded on or hard-soldered on this upward bend and screwing-on is also possible.
In the embodiment of a terminal connection which is shown in
At the free end of the discharge bar 226, there is another upward bend at which further connecting conductors can then be welded on or riveted on again.
However, the upward bend can also be used directly as terminal connection within the switching device.
Overall, the conductor bar 102 according to this embodiment receives an external contour which resembles the small letter “b”. The connecting end 112 of the conductor bar 102 is supported against the discharge bar 226. This increases the mechanical stability of the terminal connection 10.
The advantage is furthermore obtained that the forces acting on the terminal connection 10 during the insertion and detachment of the connecting conductor are absorbed by it as closed system and thus forces acting on other elements of the installation switching device such as, for example, the housing, are reduced.
The conductor bar 102 can be produced in very large numbers inexpensively and simply and in a wide variety of forms, for example as a stamped bent part.
The opening 20 of the terminal connection space 18 is covered by a terminal cover part 22 swivelably connected to the housing part 2.
The terminal cover part 22 comprises a first part-body 322, longitudinally extended in the direction of the rear narrow side 8 and coupled swivelably to the housing part 2 via a pivot pin 232, and a closing part 354 swivelably coupled to its free end via a film hinge 352, which extends approximately in parallel with the rear face 305.
The first part-body 322 comprises a first cover plate 323 which covers the terminal connection space 18 in the lower part, adjoining the mounting side 6, of the narrow side 8 and which carries an approximately tube-like counterpiece to the pivot pin 232 with which it is coupled swivelably at the pivot pin. The first cover plate 323 has a pressure area 330 which is accessible from the outside and can be operated manually.
In the vicinity of the free end of the pressure area 330, the first cover plate 323 is connected via an intermediate piece 325, pointing into the interior of the housing, with a spacing area 338 which also extends in parallel with the rear narrow side 8 in the direction of the face 305 and covers the terminal connection space 18 in the upper part of the narrow side 8, adjoining the rear face 305.
At the free end of the spacing area 338, the aforementioned film hinge 352 with the closing part 354, coupled swivelably thereto, is located. This is a plate which, at its free end, overlaps at least partially the part 356 at the housing side of the rear face 305. The closing part 354 and the part 356 at the housing side of the rear face thus together form the rear face 305.
At its free end, the closing part 354 carries pins 358 protruding laterally, pointing in the direction of the wide sides 9. In the housing, a rocker-like guide 360 is attached close to the part 356, at the housing side, of the rear face 305, in such a manner that the pins 358 are accommodated in the guide 360.
If then the terminal cover part 22 is swivelled in the direction of the interior of the device by pressure on the pressure area 330, the closing part 354 will slide behind the part 356, at the housing side, of the rear face 305 and is guided by the rocker-like guide 360 displaceably in parallel with the latter. During this process, the angle changes between the closing part 354 and the spacing area 338.
Thus, the closing part 354 and the spacing area 338, in the closed position according to
On actuation of the terminal cover part and the associated swivelling about the pivot pin 232, the closing part 354 and the spacing area 338 also perform a swivelling movement with respect to one another around the film hinge 352.
By attaching the film hinge between the closing part 354 and the spacing area 338, the closing part 354 can thus shift approximately parallel behind the part 356, at the housing side, of the rear face 305, in a space saving manner. In the case of a rigid coupling as has been previously known in the prior art, the closing part 354 would swivel into the interior of the housing and would there block space for its path of movement which would then no longer be available for functional assemblies or components of the switching device.
The intermediate piece 325 has a connecting area 324 pointing towards the outside. There is at least one terminal opening 26 in the connecting area 24. Starting from the terminal opening 26, a tube-like recess 28 passes through the intermediate piece 325, which penetrates the intermediate piece 325 approximately perpendicularly starting from the connecting area 324 and is thus used as guiding means for a connecting conductor to be connected to the terminal connection 10.
The connecting conductor is guided through the terminal opening 26 in the terminal cover part 22 and, after leaving the tube-like opening 28, encounters the clamping leg 216 of the clamping spring 312.
If the connecting conductor is a rigid conductor, the clamping leg 216 of the clamping spring 312 can be pressed away from the clamping edge 120, by means of the connecting conductor alone, to such an extent that the connecting conductor can be inserted and clamped tight in the window-like opening 116 between the free end of the clamping leg 216 and the clamping edge 120.
In the case of a flexible connecting conductor, the window-like opening 116 must first be opened in another way.
This is done by swivelling the terminal cover part 22.
In the vicinity of the tube-like recess 28, the terminal cover part 22 carries at the intermediate piece 325 a nose 30, pointing towards the clamping leg 216, which is used as spring actuating means.
Naturally, the nose 30 can also be other protruding components, in particular, the function of the nose 30 could also be formed by a web surrounding the exit opening of the tube-like recess 28 in the manner of a collar.
Due to the restoring spring force of the clamping leg 216, the latter presses the nose 30, and thus the terminal cover part 20, towards the outside.
The terminal cover part 22 is swivelled inward by pressure on the pressure area 330 or on the spacing area 338, and the clamping leg 216 is pressed away from the clamping edge 120 via the nose 30 to such an extent that the window-like opening 116 becomes free for inserting the connecting conductor, see
The nose 30 forms a spring actuating means. It is moulded onto the terminal cover part 22 and constructed in such a manner that, when the cover part is swivelled against the clamping spring, it loads it to open close to the bending edge.
Due to its alignment in such a manner that it loads the clamping spring to open close to the bending edges when the cover part is swivelled, less force expenditure is required during the opening actuation of the terminal cover part, the opening area in the clamping window remaining of the same size.
In an actual example, the first and second part-clamping leg 217, 218 form an angle of approximately 160°. Compared to a clamping spring with straight unbent clamping leg 216, otherwise unchanged, the introduction of the angle halves the actuating force with maximum terminal aperture.
A corresponding procedure is adopted for detaching a connecting conductor clamped on. Pressure on the terminal cover part 22 detaches the clamping between the clamping leg 216 and the connecting conductor in the manner described above so that the latter can be pulled out of the window-like opening 116. Due to the kinked construction of the clamping leg 216, described above, the actuating force for detaching the connecting conductor is also much lower.
As an alternative, the opening movement of the terminal cover part 22 can also be effected by a commercially available longitudinal-slot or crossed-slot screwdriver 364. For this purpose, the latter is placed into a receiving opening 350, suitable for reception (slot-, cross-shaped or spherical recess) at the spacing area 338 at an acute angle and the terminal is opened by a pressure movement with the screwdriver 364.
Even if only one terminal opening 26 and only one tubular recess 28 are shown in the representation according to
The terminal cover part 22 with the first part-body 322, the hinge 352 and the closing part 354 can also consist of two material components having different mechanical properties.
These can be joined to one another in a two-component injection moulding process.
The result is then a hard/soft compound. The hard component forms the major component. The first part-body 322 is produced from this. It is used for transferring the actuating forces to the clamping spring 312 and during this process preventing or at least minimizing a bending through of the component.
The soft component is used in the area of the hinge 352 and of the closing part 354.
This provides for easy mobility of the hinge which is required so that the angular change of the angle between the closing part 354 and the first part-body 322 on actuation of the terminal cover part 22 as described above can be easily adjusted.
Flexibility of the closing part 354 also contributes to the latter being able to bend into itself to some extent when it is displaced in parallel with the rear face 305 towards the front narrow side 7 in the rocker-like guide 360 and can thus rest against the front narrow side 305 even more easily and narrowly.
Overall, this leads to a very close guidance of the closing part 354 at the rear face 305, and thus to great space saving during the swivelling of the terminal cover part 322.
1 Installation switching device
2 Housing part
2
a Plane of separation
4 Front face
5 Rear face
6 Connecting side
7 Front narrow side
8 Rear narrow side
9 Wide side
10 Screwless terminal connection
12 Clamping spring
13
a, b Part-spring
14 Connecting conductor
16 Stripped connecting conductor end
18 Terminal connection space
20 Terminal connection space opening
22 Cover part, terminal cover part
24 Terminal face
26 Terminal opening
28 Guiding means, hollow body
30 Spring actuating means
102 Conductor bar
104 Web
106 Pin
108 Pin
110 Projection
112 Connecting end
114 Discharge area
116 Window-like opening
118 Support edge
120 Clamping edge
212 Support leg
214 Arc piece
216 Clamping leg
217 First part-clamping leg
218 Second part-clamping leg
2181 Slot
219 Bending edge
220 Crossbar
222 Second U-leg
224 Upward bend
226 Discharge bar
228 Upward bend
230 Pressure area
232 Hinge pin
234 Projection
236 Test opening
304 Front face
305 Rear face
312 Clamping spring
322 First part-body
323 First cover plate
324 Connecting area
325 Intermediate piece
330 Pressure area
338 Spacing area
350 Engagement opening
352 Film hinge
354 Closing part
356 Part, at the housing side, of the rear face
358 Pin
360 Rocker-like guide
364 Screwdriver
Number | Date | Country | Kind |
---|---|---|---|
10 2006 047 225.1 | Oct 2006 | DE | national |
10 2007 044 262.0 | Sep 2007 | DE | national |