The present invention relates to a clamping device and a clamping method, and more particularly, to a clamping device and clamping method for automatically sealing or detaching a cover from a container.
In the biological and medical fields, biological samples are often collected for various tests and stored in containers (e.g. test tubes, culture flasks, etc.). Containers with covers are often used for preventing contamination of the biological samples. Furthermore, since some of the biological samples would need to be centrifuged, it is common for the tester to use containers with screw caps to prevent leakage or spillage of the biological samples when the covers is separated from the containers.
However, when the biological samples have to be removed or added, the tester has to manually unscrew the covers of the containers. Moreover, after the biological samples have been removed or added, the tester must manually tighten the covers of the containers again. This not only reduces efficiency and operational stability, but also increases labor costs when testing large quantities of biological samples.
In view of this, one scope of the present invention is to provide a clamping device to solve the problems of the prior art.
According to an embodiment of the present invention, the clamping device is applied to a cover of a container to seal or detach the cover from the container. The clamping device comprises a first gear plate, a second gear plate, a guiding plate, a first motor, a second motor and a clamp assembly. The first gear plate has a first axis and at least two first rail slots. The first rail slots are arc-shaped and located to one side of the first axis. The second gear plate has a second axis and at least two second rail slots. The second axis is collinear with the first axis. The second rail slots are arc-shaped and located to one side of the second axis, and the second rail slots are interlaced with the first rail slots, respectively. The guiding plate is disposed between the first gear plate and the second gear plate and has a third axis and at least two guiding slots. The third axis is collinear with the first axis. The guiding slots are straight and radially disposed around the third axis, the guiding slots are interlaced with the first rail slots and the second rail slots, respectively. The first motor is coupled to the first gear plate to drive the first gear plate to rotate on the first axis. The second motor is coupled to the second gear plate to drive the second gear plate to rotate on the second axis. The clamp assembly comprises at least two clamp components and each of the clamp components has a connection portion and a contact portion. The connection portion of the clamp components is disposed in the first rail slot, the second rail slot and the guiding slot, and the contact portion is configured to contact the cover of the container. Wherein, when the first motor and the second motor drive the first gear plate and the second gear plate to rotate in one of opposite directions or the same direction with unequal speeds, the first gear plate and the second gear plate drive the clamp components to move along the guiding slots toward the first axis respectively through the first rail slots and the second rail slots, so as to enable the clamp assembly to grip the cover of the container.
Wherein, when the clamp assembly grips the cover of the container and the first motor and the second motor respectively drive the first gear plate and the second gear plate to rotate in the same direction and at the same speed, the first gear plate and the second gear plate drive the clamp component to rotate on the first axis for sealing or detaching the cover from the container.
Wherein, the clamp component is a round bar. In an embodiment, the connection portion of the clamp component is a round bar and the shape of the contact portion is corresponding to the shape of the cover of the container.
Wherein, the clamping device of the present invention further comprises at least two slide blocks respectively disposed in the guiding slots to move in the guiding slots. The slide blocks respectively comprise a mounting hole, and the connection portion of the clamp component is disposed in the first rail slot, the second rail slot and the mounting hole at the same time.
Wherein, the clamp assembly comprises at least two clamp components. The first gear plate has at least two first rail slots, the second gear plate has at least two second rail slots, and the guiding plate has at least two guiding slots. The clamp components are respectively disposed in the first rail slots, the second rail slots, and the guiding slots. When the first motor and the second motor respectively drive the first gear plate and the second gear plate to rotate in one of the opposite directions or the same direction with unequal speeds, the clamp components simultaneously move toward the first axis to grip the cover of the container.
Another scope of the present invention is to provide a clamping method which comprises the following steps of: setting a container in a clamping device and a cover of the container corresponding to a clamp assembly of the clamping device, wherein the clamping device comprises a first gear plate, a second gear plate, and a guiding plate, at least two clamp components of the clamp assembly are simultaneously and respectively disposed in at least two first rail slots of the first gear plate, at least two second rail slots of the second gear plate, and at least two guiding slots of the guiding plate, and the first rail slots, the second rail slots, and the guiding slots are interlaced with each other; a first motor and a second motor of the clamping device respectively driving the first gear plate and the second gear plate to rotate in one of opposite directions or the same direction with unequal speeds, and the first gear plate and the second gear plate driving the clamp components to move inwardly along the guiding slots respectively through the first rail slots and the second rail slots, so as to enable the clamp assembly to grip the cover of the container; and the first motor and the second motor respectively driving the first gear plate and the second gear plate to rotate in the same direction with the same speed, so as to enable the cover to seal or detach from the container.
Wherein, the clamping method further comprises the following steps of: the first motor and the second motor respectively driving the first gear plate and the second gear plate to rotate in one of the opposite directions or the same direction with unequal speeds, and the first gear plate and the second gear plate driving the clamp component to move outwardly along the guiding slot respectively through the first rail slot and the second rail slot, so as to enable the clamp component to detach from the cover of the container.
In summary, the two motors of the clamping device in the present invention can respectively drive the gear plate to rotate in the opposite directions or in the same direction, and the rail slots of the gear plates can control the opening and closing of the clamp assembly. According to the above-mentioned, the covers can be opened and closed automatically instead of screwing the covers manually, so as to enhance the efficiency and reduce the labor costs and the equipment costs. In addition, the clamp components of the clamping device in the present invention can move smoothly and steadily in a straight line through the slide blocks, so as to improve the stability of the clamping.
For the sake of the advantages, spirits and features of the present invention can be understood more easily and clearly, the detailed descriptions and discussions will be made later by way of the embodiments and with reference of the diagrams. It is worth noting that these embodiments are merely representative embodiments of the present invention, wherein the specific methods, devices, conditions, materials and the like are not limited to the embodiments of the present invention or corresponding embodiments. Moreover, the devices in the figures are only configured to express their corresponding positions and are not drawing according to their actual proportion.
In the description of this specification, the description with reference to the terms “an embodiment”, “another embodiment” or “part of an embodiment” means that a particular feature, structure, material or characteristic described in connection with the embodiment including in at least one embodiment of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, materials or characteristics described can be combined in any suitable manner in one or more embodiments. Furthermore, the indefinite articles “a” and “an” preceding a device or element of the present invention are not limiting on the quantitative requirement (the number of occurrences) of the device or element. Thus, “a” should be read to include one or at least one, and a device or element in the singular also includes the plural unless the number clearly refers to the singular.
Furthermore, in the description of the present invention, it is to be understood that the terms “vertical, horizontal, up, down, front, back, left, right, top, bottom, inside, outside,” etc., indicate orientation or positional relationships that are based on the orientation or positional relationships shown in the accompanying drawings. They are merely intended to facilitate and simplify the description of the present invention, and are not intended to indicate that the said device or element must have a particular orientation, be constructed and operate in a particular orientation. Accordingly, it is not to be construed as a limitation of the present invention.
Please refer to
In the present embodiment, the first gear plate 11 has a first axis 110 and first rail slots 111. The first rail slots 111 are disposed on the plate surface of the first gear plate 11 and are located to one side of the first axis 110. Furthermore, the first rail slots 111 are arc-shaped and are through holes. In the present embodiment, the first gear plate 11 has three first rail slots 111 and the first rail slots 111 are equally and circumferentially disposed on the plate surface.
In the present embodiment, the second gear plate 12 has a second axis 120 and second rail slots 121. The second rail slots 121 are arc-shaped and are through holes. In the present embodiment, the second gear plate 12 has three second rail slots 121 and the second rail slots 121 are equally and circumferentially disposed on the plate surface. Furthermore, the second axis 120 of the second gear plate 12 is collinear with the first axis 110 of the first gear plate 11, and the second rail slots 121 of the second gear plate 12 are interlaced with the first rail slots 111 of the first gear plate 11, respectively. In practice, when the first gear plate 11 and the second gear plate 12 are overlapped with each other, each of the first rail slots 111 corresponds to a second rail slot 121, and through holes are formed at the intersection of the first rail slots 111 and the second rail slots 121.
In the present embodiment, the guiding plate 13 has a third axis 130 and guiding slots 131. The guiding slots 131 are disposed on the plate surface of the guiding plate 13 and are located to one side of the third axis 130. The guiding slots 131 are straight and are and are through holes. In the present embodiment, the guiding plate 13 has three guiding slots 131 and the guiding slots 131 are equally disposed on the plate surface in a radial pattern. Furthermore, the third axis 130 of the guiding slots 131 is collinear with the first axis 110 of the first gear plate 11, the guiding slots 131 of the guiding plate 13 are interlaced with the second rail slots 121 of the second gear plate 12 and the first rail slots 111 of the first gear plate 11, respectively. In practice, the clamping device 1 can comprise a fixed axis 101, and the first gear plate 11, the second gear plate 12 and the guiding plate 13 can be disposed on the fixed axis 101. The first axis 110, the second axis 120 and the third axis 130 are collinear with each other, and are the axes of the fixed axis 101. The dimensions of the first gear plate 11, the second gear plate 12, and the guiding plate 13 can be the same, but it is not limited to the aforementioned, the dimensions of the guiding plate 13 can be slightly smaller than the dimensions of the first gear plate 11 and the second gear plate 12. When the first gear plate 11, the second gear plate 12, and the guiding plate 13 are overlapped with each other, each of the first rail slots 111 corresponds to a second rail slot 121 and a guiding slot 131, and a through hole is formed at the intersection of the first rail slot 111, the second rail slot 121 and the guiding slot 131. That is, the clamping device 1 in the present embodiment comprises three sets of rails.
In the present embodiment, the first motor 14A is configured to drive the first gear plate 11 to rotate on the first axis 110, and the second motor 14B is configured to drive the second gear plate 12 to rotate on the second axis 120. That is, both the first gear plate 11 and the second gear plate 12 rotate on the fixed axis 101. Furthermore, the clamping device 1 comprises a first driving plate 141 and a second driving plate 142. The first motor 14A has a rotating shaft connected to the center of the first driving plate 141, and the first driving plate 141 is embedded in the first gear plate 11. The second motor 14B has a rotating shaft connected to the center of the second driving plate 142, and the second driving plate 142 is embedded in the second gear plate 12. Therefore, the first motor 14A can drive the first driving plate 141 to rotate and further rotate the first gear plate 11, and the second motor 14B can drive the second driving plate 142 to rotate and further rotate the second gear plate 12. Furthermore, the first motor 14A and the second motor 14B can control the direction of rotation of the first gear plate 11 and the second gear plate 12, respectively. The first motor 14A and the second motor 14B can control the first gear plate 11 and the second gear plate 12 to rotate in the same direction, or in the opposite directions, e.g., the first motor 14A controls the first gear plate 11 to rotate in a clockwise direction, and the second motor 14B controls the second gear plate 12 to rotate in a counterclockwise direction. In addition, the first motor 14A and the second motor 14B can control the rotation of the first gear plate 11 and the second gear plate 12 at different speeds respectively. Therefore, the first gear plate 11 and the second gear plate 12 of the clamping device 1 in the present invention can rotate against each other in the opposite directions with equal speed, the opposite directions with unequal speed, the same direction with equal speed or the same direction with unequal speed.
It is worth noting that the first motor 14A and the second motor 14B of the clamping device 1 are fixed in the shell, and the first gear plate 11 and the second gear plate 12 are rotated respectively through the first driving plate 141 and the second driving plate 142. Therefore, when the first motor 14A drives the first gear plate 11 to rotate, the second motor 14B and the second gear plate 12 do not rotate with the rotation of the first gear plate 11.
In the present embodiment, the clamp assembly 15 comprises three clamp components 151, and each of the clamp components 151 is corresponding to a first rail slot 111, a second rail slot 121, and a guiding slot 131, i.e., each of the clamp components 151 is corresponding to a set of rails. Furthermore, the clamp component 151 has a connection portion 152 and a contact portion 153. The connection portion 152 of the clamp component 151 passes through and is disposed in the through hole formed at the intersection of the first rail slot 111, the second rail slot 121, and the guiding slot 131. The contact portion 153 of the clamp component 151 protrudes from the exterior of the shell 10 and is configured to contact the cover of the container. In the present embodiment, the clamp component 151 is a round bar, and the dimensions of the round bar can correspond to the dimensions of the first rail slot 111, the second rail slot 121, and the guiding slot 131.
Please refer to
Notably, as shown in
When the first motor 14A and the second motor 14B respectively drive the first gear plate 11 in the counterclockwise direction and the second gear plate 12 to rotate in the clockwise direction with the equal speed or the unequal speeds (i.e., the operation process from
Please refer to
When the container 6 is intended to be closed and the clamp assembly 15 has clamped the cover 61, the container 6 can be moved to the position corresponding to the cover 61, and then the first motor 14A and the second motor 14B respectively drive the first gear plate 11 and the second gear plate 12 to rotate in the same direction with the same speed (e.g., clockwise rotation), so the cover 61 rotates with the clamp assembly 15 to seal to the container 6. Finally, the first motor 14A and the second motor 14B respectively drive the first gear plate 11 and the second gear plate 12 to rotate in the opposite directions, so the three clamp components 151 are detached from the cover 61. Therefore, the two motors of the clamping device in the present invention can respectively drive the gear plate to rotate in the opposite directions or in the same direction, and the rail slots of the gear plates can control the opening and closing of the clamp assembly. According to the above-mentioned, the covers can be opened and closed automatically instead of screwing the covers manually, so as to enhance the efficiency and reduce the labor costs and the equipment costs.
In addition, due to the three clamp components 151 of the clamp assembly 15 are disposed in the three sets of rails, and the three clamp components 151 are not in direct contact with each other, so the degree of opening and closing of the three clamp components 151 will not be constrained by the structure of the clamp assembly 15 itself, and the three clamp components 151 can be greatly opened and clamped with the length of the guiding slot 131. Therefore, the clamp assembly 15 of the clamping device 1 in the present invention can clamp a variety of containers with different diameters of covers.
Please refer to
In the present embodiment, the clamping device 1 comprises a controller (not shown) for respectively controlling the first motor 14A and the second motor 14B to output a first current value and a second current value to drive the first driving plate 141 and the second driving plate 142 to rotate. The first current value and the second current value can be the same or different to control the first driving plate 141 and the second driving plate 142 to rotate at equal or unequal speeds. Furthermore, the controller pre-stores a blocking current threshold, the blocking current threshold is three times than the first current value and the second current value, but it is not limited to the aforementioned, the blocking current threshold can also be determined according to the output current safety value of the motors. When the first current value or the second current value is greater than the blocking current threshold, the controller controls the first motor 14A and the second motor 14B to stop operation. In practice, when the clamp assembly 15 of the clamping device 1 grips the cover of the container, the clamp components 151 will all contact and press against the cover. At this time, the first motor 14A and the second motor 14B are unable to continue to drive the clamp components 151 to move toward the direction of the first axis, so the first current value and the second current value increase and a blocking current is formed. When the first current value or the second current value is greater than the blocking current threshold, it indicates that the clamp assembly 15 has clamped the cover of the container. At this time, the controller controls the first motor 14A and the second motor 14B to stop operation to avoid damage to the motors, the gear plates and the clamp components.
Similarly, when the clamping device 1 opens the clamp assembly 15, the clamp components 151 of the clamp assembly 15 all continue to move in a direction away from the first axis and against the end of the guiding slots 131. At this time, the first motor 14A and the second motor 14B are unable to continue to drive the clamp components 151 to move outwardly, so the first current value and the second current value increase and the blocking current is formed. When the first current value or the second current value is greater than the blocking current threshold, it indicates that the clamp assembly 15 has been opened to the maximum state. At this time, the controller controls the first motor 14A and the second motor 14B to stop operation. Furthermore, when the clamping device 1 clamps the cover and seals the container, the first motor 14A and the second motor 14B are unable to continue to drive the clamping device 1 to rotate, so the first current value and the second current value increase and a blocking current is formed. At this time, the controller can also control the first motor 14A and the second motor 14B to stop operation according to the first current value, the second current value and the blocking current threshold.
In addition, the controller can further pre-store a number of the cover opening rotations, and the number of the cover opening rotations can be determined according to the number of screw threads between the container and the cover. In practice, when the clamping device 1 clamps the cover and intends to detach the cover from the container, the controller can control the first motor 14A and the second motor 14B to drive the first gear plate 11 and the second gear plate 12 to rotate in the same direction at the same time through the number of the cover opening rotations, and open the cover of the container.
Please refer to
In addition, the clamping method of the present invention further comprises the following steps of: step S4: the first motor 14A and the second motor 14B respectively driving the first gear plate 11 and the second gear plate 12 to rotate in the opposite directions, and the first gear plate 11 and the second gear plate 12 driving the clamp component 151 to move outwardly along the guiding slot 131 respectively through the first rail slot 111 and the second rail slot 121, so as to enable the clamp component 151 to detach from the cover 61 of the container 6.
The clamping device of the present invention can be not only in the form of the aforementioned embodiments, but also in other forms. Please refer to
In summary, the two motors of the clamping device in the present invention can respectively drive the gear plate to rotate in the opposite directions or in the same direction, and the rail slots of the gear plates can control the opening and closing of the clamp assembly. According to the above-mentioned, the covers can be opened and closed automatically instead of screwing the covers manually, so as to enhance the efficiency and reduce the labor costs and the equipment costs. In addition, the clamp components of the clamping device in the present invention can move smoothly and steadily in a straight line through the slide blocks, so as to improve the stability of the clamping.
With the examples and explanations mentioned above, the features and spirits of the invention are hopefully well described. More importantly, the present invention is not limited to the embodiment described herein. Those skilled in the art will readily observe that numerous modifications and alterations of the device can be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
Number | Date | Country | Kind |
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112105958 | Feb 2023 | TW | national |