This patent application claims benefit of European Patent Application No. 19 153 891.7, filed Jan. 28, 2019, which patent application is hereby incorporated herein by reference.
The invention relates to a clamping device, in particular a vice.
Clamping devices have been well known for decades and are successfully used to support workpieces to be machined. The clamping devices usually have one or two clamping jaws mounted in a housing between which the workpiece to be machined can be clamped. One of the two clamping jaws can also be provided as a stationary component of a vice housing. The clamping jaws are driveably coupled to a drive spindle and the rotation of the drive spindle is converted into a linear and synchronous feed movement of the clamping jaws.
In order to be able to adapt the clamping width of the clamping jaws individually to the geometry of the workpieces to be clamped, the clamping jaws are often attached to a base jaw, for example by means of screws, so that the clamping jaws can be mounted at different positions on the upper side of the base jaw, meaning that the specified distance can be set.
Each base jaw is slideably inserted in a linear guide groove which is worked into two parallel side walls in the housing. In order to be able to move the base jaws back and forth, they are connected to a drive spindle. The drive spindle has a thread for each base jaw which engages in an internal thread incorporated into the base jaws, so that when the drive spindle is turned and the base jaws are linearly guided in the housing, the base jaws shift axially relative to the housing in its longitudinal direction. The drive spindle, for example, can be manually operated from the outside by means of a crank and can be turned clockwise or counterclockwise depending on the desired positioning of the clamping jaws.
The drive spindle is rotatably mounted in the housing and runs coaxially to the longitudinal axis of the housing, i.e. with an equally large lateral distance to the guide grooves for the base jaws in the inner wall of the housing. However, the drive spindle in the housing cannot be displaced or moved due to its bearing on the housing, but can also perform a rotational movement. The pitches of the thread pairs are identical, but have an opposite direction, so that when the drive spindle is turned, a synchronous feed movement for the base jaws and clamping jaws occurs.
It has been found to be a disadvantage with clamping devices of this kind that the threads between the drive spindle and the base jaws are contaminated by coolants or lubricants and by chips or other particles produced during the machining of the workpiece, or even that the thread pairings become seized, since the chips that have penetrated block the relative movement between the two threads of the drive spindle and the base jaws. Although this problem has been recognised, the solutions of prior art have only provided for partial encapsulation of the threads, so that one or more of the threads are freely accessible, particularly in the case of an extremely external or internal position of the base jaws relative to the housing and its central axis, and this means contaminants or chips can penetrate into them.
In addition, the positions of the clamping jaws or the base jaws can be quickly adapted to the geometry of the workpieces to be clamped without complex retooling measures. However, since the workpieces can have considerably different overall lengths, it is necessary to replace the base jaws and/or the clamping jaws when converting between extremely small workpieces and vice versa. Such conversion times, however, are time-consuming and since the vices need to have a high repeat accuracy with regard to workpieces of the same size, these conversion measures require new calibrations or measurements of the vice.
For certain clamping conditions, different modes of operation of the clamping devices are also necessary. The clamping devices of prior art, in particular vices, either have two base jaws or clamping jaws that move towards one another or away from one another synchronously, or one of the clamping jaws or base jaws serves as a stop and the opposite clamping jaw moves to clamp a workpiece onto it. Consequently, only one workpiece can be reliably held between two clamping jaws in such vices. As soon as several workpieces are to be machined or locked at the same time, they must have an identical length. Workpieces of different sizes cannot be clamped simultaneously in one of the vices of prior art.
It is therefore the task of the present invention to further develop a clamping device of the aforementioned type in such a way that, on the one hand, the threads worked into the drive spindle, through which the torques from the crank are transmitted for the linear displacement of the base jaws, are permanently encapsulated in a watertight and airtight manner irrespective of the position of the base jaws or the drive spindle, and on the other hand the adjustment travel of the base jaws or clamping jaws is as large as possible in order to clamp workpieces with configurations that can be completely different without the need for time-consuming and complicated conversion measures.
In addition, the clamping device according to the present invention should make it possible for the user to have two workpieces of different sizes held simultaneously by the clamping device in a position-oriented and self-centring manner and that one of the base or clamping jaws serves as a stop for the workpiece to be clamped and only the opposite base or clamping jaw can be moved relative to the housing.
These tasks are solved according to the present invention by the features of the characterising part of patent claim 1.
Further advantageous embodiments of the present invention are derived from the subordinate claims.
In that a right-hand thread and a left-hand thread are worked onto the drive spindle in regions, in that the respective thread of the drive spindle is enclosed or encapsulated by a cover sleeve, in that the cover sleeve has a right-hand internal thread and a left-hand internal thread which is driveably coupled to the respective thread of the drive spindle, in that the cover sleeve is provided with a right-hand external thread and a left-hand external thread which is in engagement with the respective internal thread of the base jaw, the result is that the threads between the drive spindle and the base jaw are permanently encapsulated in the housing, i.e. sealed watertight and airtight, irrespective of the position of the base jaw.
In addition, the base jaws can be moved or arranged in different positions relative to their distance from the central axis of the housing, so that, on the one hand, workpieces of different sizes are simultaneously inserted between one of the clamping jaws and the stop and, on the other hand, one of the clamping jaws serves as a stop for the workpiece to be machined. The necessary conversion measures can be carried out quickly and easily, as only a few components have to be replaced or one of the base jaws has to be fixed to the housing.
The fixing block to be fastened to the housing fixes the retaining ring fastened to the drive spindle so that the drive spindle is locked in relation to the longitudinal axis of the housing without the rotation of the drive spindle being hindered or restricted thereby. At the same time, the retaining ring is advantageously mounted exactly centrally between the two right-hand and left-hand threads of the drive spindle so that the synchronous infeed movements of the base jaws or clamping jaws causes a self-centring of the workpiece to be clamped because it is pushed to the opposite clamping jaw by the respective clamping jaw which first contacts the workpiece until it comes into contact with the workpiece to be clamped. Consequently, workpieces of different sizes can be clamped in a self-centring manner on the clamping devices without calibrations or other check measurements having to be carried out. Thus, the clamping device according to the present invention represents a so-called zero point clamping system.
As soon as the fixing block has been removed, the drive spindle can be moved relative to the longitudinal axis of the housing, because it is mounted on the housing exclusively via the cover sleeves and the respective base jaw. Accordingly, a stop can be provided in alignment with the central axis of the housing, by means of which two clamping sections are formed with the clamping jaw arranged opposite to it in each case. Consequently, each of the two clamping jaws can press a workpiece against the stop. Since the length of the workpiece to be clamped determines the position of the respective clamping jaw relative to the housing and the drive spindle can be moved relative to the housing, a workpiece can be clamped between the respective clamping jaw and the stop, the length of which differs from that of the adjacent clamped workpiece. The position of the clamping jaw which contacts the longer dimensioned workpiece first is fixed by the workpiece and the drive spindle and the cover sleeve rotate further so that the adjacent clamping jaw can be moved further in the direction of the stop.
It is intended for a further embodiment of the clamping device according to the present invention to lock one of the base jaws to the housing by means of fastening screws, preferably the base jaw which is arranged furthest away from the crank. Consequently, the locked base jaw serves as a stop for the clamping jaw which is still mounted in the housing so that it can be displaced relative to the housing, with the result that a workpiece can be clamped between the two pairs of clamping jaws. The length of the workpiece indicates the position of the mobile clamping jaw. It is advantageous that the mobile clamping jaw can be advanced up to the fixed clamping jaw, as the drive spindle can be turned out of the housing so that the distance between the fixed and the freely movable clamping jaw can be completely overcome by turning the drive spindle.
The drawings show three applications of a sample embodiment of a vice used as a clamping device, which are explained in more detail below. In the drawings:
The clamping device 1 consists of the housing 2 with a U-shaped cross-section. The housing 2 thus has two parallel legs 5 and 6 and a base or web 7 arranged between them. A guide groove 8 is worked into each of the two parallel legs 5 and 6, which are arranged in a common plane. The cross-section of the guide grooves 8 can be U-shaped, dovetail-shaped or T-shaped.
A base jaw 11 is inserted in the guide grooves 8, which is movable in and relative to the housing 2 and is mounted in the guide grooves 8. Several rows of threaded holes are provided on the upper side of the base jaw 11, into which fastening screws 19 can be screwed in order to fasten a clamping jaw 13 on the upper side of the base jaw 11 in each case. Thus, the clamping jaws 13 can be inserted at different positions on the base jaw 11, in which case initially the clamping width or the adjustment travel Δs of the clamping jaws 13 can be adjusted to the geometry of the workpiece 20.
A drive spindle 9 is provided which runs parallel to the two legs 5 and 6 and the web 7 of the housing 2 in order to linearly feed or slide apart the base jaws 11 and the clamping jaws 13 attached to them. One of the free ends of the drive spindle 9 protrudes from the housing 2, so that a crank 18 can be attached to this end of the drive spindle 9, which is freely accessible from the outside, in order to turn the drive spindle 9.
The retaining ring 24 has an axis of symmetry 28 which, when the retaining ring 24 is mounted on the drive spindle 9, is aligned with the central axis 3. The self-centring of the clamping device 1 is achieved by the position of the retaining ring 24, because the retaining ring 24 is positioned exactly in the middle between the two right-hand and left-hand threads 10 of the drive spindle 9.
In addition, two cover sleeves 21 are provided, some of which are pushed onto the drive spindle 9 and by means of which the threads 10 of the drive spindle 9 are completely enclosed to the outside or sealed water/airtight. In order to fasten the retaining ring 24 to the drive spindle 9 in the correct position, it is necessary for the cover sleeves 21 to be screwed onto the thread 10 of the drive spindle 9 and, if the cover sleeves 21 are moved towards each other manually until the respective end of the thread 10 is reached, the two cover sleeves 21 opposite each other hold the retaining ring 24 already pushed onto the drive spindle 9 exactly in the middle between them. The distance between the retaining ring 24 and the two cover sleeves 21 is therefore the same and the retaining ring 24 can be locked to the drive spindle 9 using fastening screws 19. In addition, a groove 34 is machined into the retaining ring 24. The axis of symmetry 28 of the retaining ring 24 is aligned with the centre of the groove 34.
From
In addition, each of the cover sleeves 21 has a right- and left-hand external thread 23 which is in engagement with a thread 12 machined onto the base jaws 11. The same applies to the relationship between the respective external thread 23 of the cover sleeve 21 and the thread 12 in the respective base jaw 11 with regard to the respective direction of rotation of the thread pairs 23 and 12 formed in this way.
This creates a working connection between the drive spindle 9 and each of the cover sleeves 21 and between the cover sleeves 21 and the base jaws 11, as well as a mechanical coupling and bearing, by means of which the drive spindle 9 is rotatably supported on the housing 2. As a result, the rotation of the drive spindle 9 generated by the crank 18 is transferred to the cover sleeve 21 via the thread pairs 10 and 22. Whether the cover sleeve 21 is moved relative to the drive spindle 9 or relative to the base jaw 11 depends—as explained in more detail below—on the mechanical coupling between the cover sleeve 21 and the drive spindle 9 on the one hand and the cover sleeve 21 and the base jaw 11 on the other.
When the fixing block 14 is mounted on the housing 2, the two legs 31, 32 and the web 33 grip the retaining ring 24, namely the legs 31, 32 and the web 33 engage in the groove 34 of the retaining ring 24. Accordingly, the position of the drive spindle 9 is fixed relative to the housing 2 via the retaining ring 24. The drive spindle 9 can therefore only rotate in the housing 2, but does not change its relative position to the housing 2 due to the locking of the fixing block 14 with the retaining ring 24.
If the retaining ring 24 is location at exactly the same distance from the respective beginning of the right-hand and left-hand threads 10 of the drive spindle 9 and the position of the drive spindle 9 is determined by means of the positive connection between the retaining ring 24 fastened to the drive spindle 9 and the fixing block 14, the workpiece 20 is aligned by the synchronous linear movement of the clamping jaws 13, which move towards each other, and the drive spindle 9 cannot be moved relative to the housing 2 in the longitudinal direction 4. Furthermore, the axis of symmetry 28 of the retaining ring is exactly aligned with the central axis 3, which ensures that each clamped workpiece 20 is aligned centrally with respect to the central axis 3. The web 33 projects centrally beyond the surface formed by the housing 2 so that the workpiece 20 can rest on this surface.
If the drive spindle 9 is now set in rotation by means of the crank 18, the two cover sleeves 21 first move in the direction of the retaining ring 24 via the respective thread pairs 10 and 22, since the rotation of the cover sleeve 21 is fixed by the base jaw 11 and consequently the torque provided by the drive spindle 9 is converted into a linear movement of the cover sleeve 21 and the base jaw 11.
The synchronous feed movements of the cover sleeves 21 and the base jaws 11 towards and in the direction of the central axis 3 are achieved by the fact that the pitches of the opposite threads 10, 12, 22 and 23 are identical; thus the rotational speed of the drive spindle 9 is converted into a linear feed speed of equal magnitude.
As soon as the cover sleeve 21 is in contact with the retaining ring 24 of the drive spindle 9 as shown in
At the free end of the cover sleeve 21, which faces the retaining ring 24, a ring-shaped stop 25 branches off, which projects radially outwards.
To move the clamping jaws 13 apart from each other as shown in
a and 9b show a further application of the clamping device 1 according to the present invention. First, the fixing block 14 is replaced by a stop 15 fixed to the housing 2. The cross section of the stop 15 has a U-shaped contour. The two parallel legs of the stop 15 are marked with the reference numbers 36 and 37 and the web between them is marked with the reference number 38. In contrast to the legs 31, 32 and the web 33 of the fixing block 14, the legs 36, 37 and 38 of the stop 15 are at a distance from the retaining ring 14. Thus, the linear movement of the retaining ring 14 and of the drive spindle 9 is not blocked by the stop 15, but rather released. This means that the air gap 39 between the legs 36, 37 and the web 38 of the stop 15 releases the linear movement of the drive spindle 9 or does not fix it. The position of the drive spindle 9 can therefore be shifted relative to the longitudinal axis 4 of the housing 2. In addition, the stop 15, in particular its web 38, projects into the clamping range of the clamping jaws 13, which is divided into two clamping sections.
As can be seen in
As soon as the clamping jaw 13, which faces the longer workpiece 20, comes into contact with it, its base jaw 11 is fixed and the drive spindle 9 can be moved further relatively due to the telescopic cantilever of the cover sleeve 21. As a result, the central axis 3 and the axis of symmetry 34 of the retaining ring 24 are at a distance from one another. The clamping jaw 13 facing the smaller workpiece 20 can be fed in the direction of the smaller workpiece 20 to be clamped for as long as this situation continues, or until it is fixed between the stop 15 and the clamping jaw 13 in a position-oriented manner. This position of the two differently sized workpieces 20 on the clamping device 1 according to the present invention is shown in
Another advantageous application of the clamping device 1 according to the present invention is shown in
The clamping device 1 according to the invention can thus provide for three completely different clamping situations without the respective users of the clamping device 1 having to carry out time-consuming and complicated conversion work. At the same time, the thread pairs 10 and 22 on the one hand and 23 and 12 on the other hand are permanently enclosed so that impurities in the form of chips, hydraulic fluids or the like cannot penetrate these threads 30.
The vice 1 according to the present invention can therefore be used for different clamping situations without time-consuming and complicated conversion measures. The drive spindle 9 can be fixed on the one hand by the fixing block 14 and on the other hand can be shifted freely along the longitudinal axis 4 of the housing 2 via the central axis 3. This means that both the guideways 8 and the drive spindle 9 as well as the cover sleeves 21 can emerge from the planes formed by the ends of the housing 2. Accordingly, the freedom of movement of the drive spindle 9, the base jaws 11 and the cover sleeves 21 is completely released by the housing 2.
Several distance rings 16 are installed between the drive spindle 9 and the base jaw 11 or the housing 2, by means of which on the one hand the drive spindle 9 can be buffered in the direction of the longitudinal axis 4 and on the other hand can be fixed in this direction as soon as one of the distance rings 16 comes into releasable contact or engagement with both the drive spindle 9 and the base jaw 11 or the housing 2.
Number | Date | Country | Kind |
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19 153 891.7 | Jan 2019 | EP | regional |