1. Field of the Invention
The invention relates to a clamping device with a housing, with a spindle which is pivotally mounted in the housing, and with an elastic clamping element, the clamping element being movable by application of a force out of a first position in which the spindle can be turned, into a second position in which the spindle is clamped by a clamping element. In addition, the invention also relates to an elastic clamping element for use in a clamping device which has a housing and a spindle which is pivotally mounted in the housing.
2. Description of Related Art
Clamping devices are used especially in rotary indexing tables or indexing attachments, with which a clamped workpiece is positioned in a desired angular position in order to be able to then machine the workpiece. The workpiece, depending on the version of the rotary indexing table or indexing attachment, can be arranged horizontally or vertically. So that the given position of a clamped workpiece as it is being machined with a corresponding metal cutting machine, for example, a milling, drilling or grinding machine, does not unintentionally change, a relatively high clamping force must be applied to the spindle by the clamping device.
Clamping can take place either positively, for example, by a rack and tooth system which is coupled in, or frictionally by pressing a brake disk against the pivotally mounted spindle. The configuration of positive positioning of the spindle or a workpiece has the disadvantage that the number of possible indexing steps and thus the number of possible positions are dictated by the number of teeth of the rack and tooth system, so that under certain circumstances a certain position of the workpiece cannot be implemented. For this reason, especially for indexing attachments which are designed to have a high positioning accuracy, preferably frictional clamping of the spindle relative to the stationary housing is accomplished.
German Patent Application DE 103 32 424 B4 discloses a rotary indexing table with a clamping device in which the clamping device has a brake disk which is connected to the spindle, several spring elements which are supported in the housing, and a hydraulically or pneumatically actuatable piston which opposes the spring elements. In the unpressurized state of the piston, clamping of the spindle takes placed by a thin clamping body being pressed by the spring elements against the brake disk. If conversely the piston is supplied with a pressure medium, the piston opposes the spring force of the spring element so that the clamping body is not pressed against the brake disk and the brake disk can thus turn unhindered with the spindle.
German Patent Application DE 103 35 795 A1 and corresponding to U.S. Pat. No. 7,584,828 B2 discloses the initially described clamping device in which frictional clamping of a shaft relative to a stationary housing takes place. This known clamping device has a flat, plate-shaped gripping element as the clamping element which has a bending region which is convex in the initial state, the outer end of the gripping element being supported in the housing and the inner end of the gripping element being able to apply a clamping force to the shaft which is to be clamped. For this purpose, in the known clamping device in the housing a pressure space is formed which on one side is bordered by the convex bending region of the gripping element. If the pressure space is exposed to an overpressure, this leads to a reduction of the curvature of the bending region of the plate-shaped gripping element, by which the free inner end of the gripping element is pressed against the shaft so that the shaft is clamped by the gripping element.
The known clamping device has the disadvantage that the pressure space is functionally open to the inside toward the rotating spindle; this necessitates a more complex seal. So that the curvature of the bending region of the plate-shaped gripping element can be reduced when pressure is applied, it is necessary for the clamping element to have a correspondingly small thickness. But this leads to only a relatively small frictional surface being available for clamping of the spindle, since in the known clamping device the frictional surface is determined by the thickness of the gripping element.
Therefore, a primary object of this invention is to provide a new clamping device and a new clamping element for use in a clamping device with which high clamping forces or holding torques can be achieved in a mechanical configuration which is as simple as possible.
This object is achieved in the initially described clamping device in that the clamping element is made roughly cup-shaped and has an inner cylinder which surrounds the spindle to be clamped, an outer cylinder which is located coaxially to the inner cylinder, and a membrane which connects the inner cylinder and the outer cylinder, and that the clamping element is made and arranged such that by applying a force to the clamping element the curvature of the membrane can be changed, the change of the curvature of the membrane causing a change of the distance of the clamping section of the inner cylinder or the clamping section of the outer cylinder or the membrane to the spindle so that by applying a force to the clamping element the spindle is clamped by the clamping element or clamping of the spindle is released.
The clamping device in accordance with the invention differs, first of all, from the clamping device known from German Patent Application DE 103 35 795 A1 and corresponding to U.S. Pat. No. 7,584,828 B2 in that the clamping element is not formed by a flat, plate-shaped gripping element, but by an essentially cup-shaped clamping element which has an inner cylinder, an outer cylinder and a membrane which connects the two cylinders to one another. First of all, this has the advantage that the friction surface for clamping of the pivotally mounted spindle is not the relatively thin face side of the membrane, but the clamping section of the inner cylinder and/or the outer cylinder, which section can be made wider. With corresponding dimensioning of the width of the membrane, i.e., the radial extension of the membrane, intensification of the clamping force acting on the spindle relative to the force acting on the membrane moreover arises according to the lever ratio between the distance of the force application point on the membrane to the inner cylinder or the outer cylinder on the one hand and the distance between the friction surface on the inner surface or on the outer cylinder and the membrane on the other.
For attachment of the clamping element, the inner cylinder and the outer cylinder each have an attachment region on their free end facing away from the membrane. Preferably, the clamping element is tightly connected, especially screwed to the housing at least by way of the attachment region of the outer cylinder. As an alternative, however, it is also possible for the clamping element to be tightly connected to the pivotally mounted spindle by way of the attachment region of the inner cylinder. If the clamping element is tightly connected to the spindle so that the clamping element turns with the spindle, frictional clamping between the clamping section of the outer cylinder and the housing takes place.
The application of a force to the membrane of the clamping element takes place using an activatable power element, and within the framework of the invention, the power element can be both compressed air or hydraulic oil and also a component which can be especially pneumatically or hydraulically actuated.
According to one preferred configuration of the clamping device in accordance with the invention, the force acts on the inside of the membrane facing the attachment region of the inner cylinder and the outer cylinder, i.e., the activatable power element and the clamping element are arranged relative to one another such that the power element acts on the inside of the membrane facing the attachment region of the inner cylinder and of the outer cylinder. If the power element is made such that it is hydraulically or pneumatically actuated, by pressurizing the membrane from the inside, a pressure space can be easily formed which is closed by the clamping element itself toward the pivotally mounted spindle. In this way, the pressure space need not be sealed relative to the rotating spindle, so that simple sealing elements can be used; this simplifies the configuration and arrangement of the clamping device, for example, in an indexing attachment.
As has already been stated, the membrane can be exposed directly to compressed air or hydraulic fluid, when the inside of the membrane is pressurized the pressure space being closed by the clamping element itself to the pivotally mounted spindle.
Preferably, force is transmitted to the membrane of the clamping element by there being a piston which can be pneumatically or hydraulically actuated and which is arranged and formed such that when pressure is applied the piston acts especially on the middle region or the center diameter of the membrane. It is especially preferred if the piston is supplied with compressed air. The use of a pneumatic system instead of a hydraulic system has the advantage that a much lower operating pressure can be used so that the feed lines are essentially less fault-susceptible, and thus, less maintenance-intensive. In the clamping device in accordance with the invention, it has been ascertained that with operating pressures of a few bars, for example, 6 bars, very high clamping forces and holding torques can be ensured.
Fundamentally, there are various possibilities for how the clamping element and especially the membrane can be made. The membrane, viewed from the direction of the power element, can be made flat, convex or concave so that by activating the power element the curvature of the membrane can be changed, specifically enlarged or reduced in size.
According to a first version of the invention, the membrane is inclined or curved to the outside toward the middle from its outer region and from its inner region so that the membrane—viewed from the direction of the power element—is made essentially convex. If a membrane which has been made in this way is exposed to a force in its middle region, this leads to an increase of the curvature of the membrane. The increase in the curvature of the membrane leads to both the clamping section of the inner cylinder and also the corresponding clamping section of the outer cylinder being pulled to the inside. If the clamping element is dimensioned such that in the inactivated state of the power element, i.e., the membrane is not exposed to a force, the inner cylinder frictionally adjoins the spindle and preferably in addition the outer cylinder frictionally adjoins the housing or a brake disk which is permanently connected to the spindle, by activation of the power element, i.e., by applying a force to the membrane, the clamping of the spindle can be released.
According to a second version of the invention, the clamping element is made such that the membrane is inclined or curved to the inside toward the middle from its outer region and from its inner region so that the membrane, viewed from the direction of the power element, is made essentially concave. According to one preferred configuration of this clamping element the angle of incline of the membrane is between 90° and 110°, preferably between 95° and 105°. If a force is applied to a clamping element which is configured in this way on the inside of the membrane, this leads to a reduction of the curvature of the membrane; this results in the distance of the clamping section of the inner cylinder to the spindle. If in this configuration of the membrane the clamping element is dimensioned such that the clamping region of the inner cylinder has an at least small distance to the spindle, the spindle can be turned relative to the clamping element when the power element has not been activated, while the spindle is clamped by the clamping element by activating the power element, i.e., by applying a force to the membrane.
According to one alternative configuration of the second version of the clamping element in which the membrane is inclined to the inside, there is a second power element which applies a force to the membrane and whose direction of force opposes the direction of force of the activated first power element. In this way, a clamping device can be implemented in which with the first power element inactive the spindle is clamped by the clamping element as a result of the force applied by the second power element to the membrane, while clamping is released when the first power element is activated. The second power element can be implemented, for example, by one or more spring elements. If the first power element has a piston which can be pneumatically or hydraulically actuated, in this configuration, clamping of the spindle takes place in the unpressurized state of the piston, while the spindle of the piston must be a pressurized for release of the clamping. Fundamentally, the first and/or the second power element can also be compressed air or hydraulic fluid so that the membrane can be exposed to compressed air or hydraulic fluid from both sides.
It was stated initially that a change of the curvature of the membrane causes a change of the distance of the clamping section of the inner cylinder or of the clamping section of the outer cylinder to the spindle. If the clamping element is tightly connected to the housing and the clamping section of the inner cylinder frictionally adjoins the spindle, radial clamping takes place on the inner cylinder of the clamping element. At this point, the clamping element can be made such that, in this second clamping position of the clamping element, the outer cylinder with a clamping section also adjoins the housing so that radial clamping to the housing additionally takes place on the outer cylinder.
According to one especially preferred configuration of the clamping device in accordance with the invention, the outer cylinder, in the second position of the clamping element which clamps the spindle with one clamping section, does not adjoin the housing, but the corresponding section of a brake disk which is tightly connected to the spindle. It is fundamentally possible here for the clamping element to be dimensioned such that, in the second clamping position, only the outer cylinder adjoins the brake disk. Preferably, the clamping element is, however, made such that both the inner cylinder with its clamping section adjoins the spindle and the outer cylinder with its clamping section adjoins the brake disk so that both on the inner cylinder and also on the outer cylinder of the cup-shaped clamping element radial clamping of the spindle takes place.
According to one alternative configuration of the clamping device in accordance with the invention, the clamping element is made such that in the second position of the clamping element in which the spindle is clamped by the clamping element, the inner cylinder with its clamping section adjoins the spindle and the clamping section of the membrane located in the vicinity of the outer cylinder adjoins the housing. In this configuration of the clamping device, between the clamping section of the inner cylinder and the spindle, radially acting clamping is thus accomplished and between the clamping section of the membrane which is located in the vicinity of the outer cylinder and which is assigned to the outer cylinder, and the housing, axially acting clamping is accomplished. Preferably in this configuration of the clamping element the second, outer clamping section of the membrane does not adjoin the housing, but adjoins the brake disk which is solidly connected to the spindle, here preferably both clamping of the spindle taking place by way of the brake disk and also directly by way of the inner cylinder of the clamping element.
The clamping which is acting axially in this configuration between the clamping section of the membrane and the section of the brake disk can be implemented by the clamping element being made such that the outer cylinder is inclined from its attachment region toward the membrane in the direction to the inner cylinder. A section of the outer cylinder which is inclined to the inside in this way leads to the clamping section of the membrane which is located in the vicinity of the outer cylinder is deformed in the same direction as the force acting on the membrane when the curvature of the membrane is reduced by application of a force. In this way, the clamping section of the membrane comes into contact with the correspondingly arranged region of the brake disk.
As was stated above, the clamping device preferably has a brake disk which is solidly connected, especially screwed, to the spindle, and which in the second position of the clamping element with the clamping section of the outer cylinder or the clamping section of the membrane forms frictional clamping. The brake disk is preferably made and arranged such that the section of the brake disk in the second position of the clamping element with its side facing away from the clamping section of the outer cylinder or the clamping section of the membrane adjoins the housing. In this way the clamping action of the brake disk can be easily intensified.
As was already stated initially, this invention relates not only to a clamping device, but also to an elastic clamping element for use in a clamping device which has a housing and a spindle which is pivotally mounted in the housing. The elastic clamping element in accordance with the invention is characterized in that the roughly cup-shaped clamping element has an inner cylinder which surrounds the spindle which is to be clamped, an outer cylinder which is located coaxially to the inner cylinder, and a membrane which connects the inner cylinder and the outer cylinder. The clamping element is made such that, by applying a force to the clamping element, the curvature of the membrane can be changed, a change of the curvature of the membrane causing a change of the distance of the clamping section of the inner cylinder to the opposite section of the outer cylinder or a clamping section of the membrane located in the vicinity of the outer cylinder, so that in the mounted state of the clamping element, by applying a force to the clamping element, the spindle can be clamped by the clamping element or clamping of the spindle can be released. With respect to the advantages of this elastic clamping element, reference is made to the previous statements in conjunction with the clamping device in accordance with the invention.
The membrane of the clamping element, viewed from the direction of the power element or the attachment regions, can be made flat, convex or concave. Preferably, the membrane is inclined to the inside toward the middle from its outer region and from its inner region, the membrane tilt angle being especially between 90° and 110°, so that the membrane is made roughly concave. In this clamping element, the membrane preferably has a thickness from 0.6 to 2.5 mm. This thickness of the membrane, at a relatively lower operating pressure for a pneumatically actuated piston as the power element, enables a sufficient reduction of the curvature of the membrane so that a correspondingly high clamping force on the spindle or a correspondingly high holding torque can be achieved. At the same time, this thickness of the membrane however also ensures relative stiffness of the clamping element.
The force which is necessary for sufficiently changing the curvature of the membrane or the required operating pressure can be reduced or the allowable thickness of the membrane can be increased by several radially running slots being formed in the membrane. By forming radially running slots the tangential deformability of the membrane is increased, as a result of which the resulting clamping force can be increased.
In particular, there is now a host of possibilities for configuring and developing the clamping device in accordance with the invention and the elastic clamping element in accordance with the invention. For this purpose reference is made to the description of preferred embodiments in conjunction with the accompanying drawings.
The indexing attachment 1, which is shown in
As is apparent from
In the clamping device shown in
For the clamping device, between the spindle 3 and the inner cylinder 5 of the clamping element 4 there can be a ring of hardened steel in order to prevent damage to the spindle 3 in the clamping process as a result of the high clamping forces which occur. As an alternative, the spindle 3 can also be hardened accordingly in the region opposite the inner cylinder 5.
Moreover, as can be taken from the figures, the inner cylinder 5 and the outer cylinder 6 of the clamping element 4 each have an attachment region 10, 11 which is made as a flange on their free end facing away from the membrane 7, in the illustrated embodiments, the clamping element 4 being screwed tightly to the housing 2 via the attachment region 11 of the outer cylinder 6.
The arrangement and configuration of the clamping device are furthermore simplified by the force F acting on the inside 12 of the membrane 7 which is facing the attachment region 10, 11 of the inner cylinder 5 and the outer cylinder 6. The force F is applied by a piston 13 which can be hydraulically or preferably pneumatically actuated, the piston 13 acting on the middle region of the membrane 7. As an alternative, then, the membrane 7 can also be directly pressurized by compressed air or hydraulic fluid.
The piston 13 shown in the figures can be both a single piston and also a tandem piston. On the side of the piston 13 facing away from the membrane 7, a cover 14 is connected to the attachment regions 10, 11 of the clamping element 4 so that a pressure space 15 is formed between the cover 14 and the piston 13. Because a force F is applied to the membrane 7 on its inside 12 by way of the piston 13, and due to the pot-shaped configuration of the clamping element 4 the pressure space 15 need not be sealed relative to the turning spindle 3. Thus, single sealing elements 16 can be used for sealing of the pressure space 15.
In the exemplary embodiments of the clamping element 4 which are shown in
The force which is necessary for sufficiently changing the curvature of the membrane 7 or the required operating pressure can be reduced or the allowable thickness of the membrane 7 can be increased by several radially running slots being formed in the membrane. By forming radially running slots, the tangential deformability of the membrane 7 is increased, and as a result of which the resulting clamping force can be increased.
Fundamentally, the clamping element 4 can be made and located within the housing 2 such that, in the second position in which the spindle 3 is clamped by the clamping element 4, only the inner cylinder 5 with its clamping section 8 adjoins the spindle 3. In the illustrated embodiment as shown in
In contrast to the exemplary embodiment of the clamping device or of the clamping element 4 as shown in
As is shown in
In the illustrated embodiment of the clamping device or the clamping element 4 as shown in
However, the clamping element 4 as shown in
Number | Date | Country | Kind |
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10 2009 014 117.0 | Mar 2009 | DE | national |