FIELD OF THE INVENTION
This invention generally relates to a clamping mechanism, and more particularly to a clamping mechanism able to clamp and fix a locating shaft of a die set on a machine.
BACKGROUND OF THE INVENTION
Dies (e.g. upper and lower dies) mounting on machine and die tools correction are required in mechanical processing in order to prevent die damages caused by shifted or skew die tools during processing.
In conventional mechanical punching steps, different punching dies are replaced and unloaded from a machine automatically for small-volume production of a wide range of different items. Although the time for die replacement is saved, the die may be fixed on the machine with shift or skew errors. As a result, the die tools in the dies may be easily impact with each other during automatic punching so as to lead die damages or insufficient production.
SUMMARY
One object of the present invention is to provide a clamping mechanism able to avoid a die set mounted on a machine with shift or skew errors.
The clamping mechanism of the present invention is coupled to a carrier of a machine and provided to clamp a locating shaft of a die set. The locating shaft includes a first pushed portion and a second pushed portion oppositely located on the locating shaft surface. The clamp mechanism includes a cage base, a first pushing block and a second pushing block. The cage base is fixed on the carrier and includes a reference portion, a first guide portion, a second guide portion and an accommodation space. The first and second guide portions are located on both sides of the reference portion respectively, and the accommodation space provided to accommodate the locating shaft is located between the first and second guide portions. There is a first guide opening on the first guide portion and a second guide opening on the second guide portion, the first and second guide openings communicate with the accommodation space respectively. The first pushing block is movably disposed in the first guide opening and includes a first pushing portion. The pushing portion is provided to push a first horizontal pushed surface of the first pushed portion of the locating shaft to allow a top surface of the locating shaft to contact against a mounting surface of the carrier. The second pushing block is movably disposed in the second guide opening and includes a second pushing portion. The second pushing portion is provided to push a first vertical pushed surface of the second pushed portion of the locating shaft to allow a first contacting surface of the locating shaft to contact against a first reference surface of the reference portion.
When the locating shaft of the die set is mounted in the accommodation space of the cage base, the clamping mechanism utilizes the first and second pushing blocks to clamp the locating shaft such that the top surface of the locating shaft contacts against the mounting surface of the carrier and the first contacting surface of the locating shaft contacts against the first reference surface of the reference portion. Accordingly, the die set fixed on the carrier will not shift or skew.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective assembly diagram illustrating a clamping mechanism coupled to a carrier in accordance with an embodiment of the present invention.
FIG. 2 is a perspective exploded diagram illustrating the clamping mechanism coupled to the carrier in accordance with an embodiment of the present invention.
FIG. 3 is a perspective exploded diagram illustrating the clamping mechanism in accordance with an embodiment of the present invention.
FIG. 4 is a perspective exploded diagram illustrating the clamping mechanism in accordance with an embodiment of the present invention.
FIG. 5 is a cross-sectional perspective diagram illustrating the clamping mechanism clamping a locating shaft in accordance with an embodiment of the present invention.
FIG. 6 is a cross-sectional diagram illustrating the clamping mechanism clamping the locating shaft in accordance with an embodiment of the present invention.
FIG. 7 is a perspective diagram illustrating a first pushing block of the clamping mechanism in accordance with an embodiment of the present invention.
FIG. 8 is a perspective diagram illustrating the locating shaft.
FIG. 9 is a cross-sectional perspective diagram illustrating the clamping mechanism clamping the locating shaft in accordance with an embodiment of the present invention.
FIG. 10 is a perspective diagram illustrating a second pushing block of the clamping mechanism in accordance with an embodiment of the present invention.
FIG. 11 is a perspective diagram illustrating the locating shaft.
FIG. 12 is a perspective exploded diagram illustrating the clamping mechanism coupled to the carrier in accordance with an embodiment of the present invention.
FIG. 13 is a perspective exploded diagram illustrating the clamping mechanism coupled to the carrier in accordance with an embodiment of the present invention.
FIG. 14 is a cross-sectional diagram illustrating the clamping mechanism clamping the locating shaft in accordance with an embodiment of the present invention.
FIG. 15 is a cross-sectional diagram illustrating the clamping mechanism clamping the locating shaft in accordance with an embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
With reference to FIGS. 1 and 2, a clamping mechanism 100 of the present invention mounted in a machine, such as, but not limited to, a punching machine (not shown) is connected to a carrier 200 of the machine and provided to clamp a locating shaft 310 of a die set 300. The locating shaft 310 includes a first pushed portion 311 and a second pushed portion 312 which are oppositely located and recessed on a surface of the locating shaft 310 for clamping the die set 300 stably. The dies set 300 is, but not limited to, a punching die having an upper die 320 and a lower die 330. The locating shaft 310 may be connected to the upper die 320 or the lower die 330, or two locating shafts 310 are connected to the upper die 320 and the lower die 330 respectively.
With reference to FIGS. 2 and 3, the clamping mechanism 100 provided to clamp the upper die 320 will be described below. The clamping mechanism 100 includes a cage base 110, a first pushing block 120 and a second pushing block 130. The cage base 110 is coupled to the carrier 200, and in this embodiment, the cage base 110 is fixed on a mounting surface 210 of the carrier 200. The cage base 110 includes a reference portion 111, a first guide portion 112, a second guide portion 113 and an accommodation space 114.
With reference to FIGS. 2, 3 and 4, the first guide portion 112 and the second guide portion 113 are located on both sides of the reference portion 111 respectively, and the accommodation space 114 is located between the first guide portion 112 and the second guide portion 113. The first guide portion 112 has a first guide opening 112a and the second guide portion 113 has a second guide opening 113a. Referring to FIGS. 4 to 7, there is a first blocking flange 112b in the first guide opening 112a and a second blocking flange 113b in the second guide opening 113a. The first guide opening 112a and the second guide opening 113a are respectively communicating with the accommodation space 114 which is provided to accommodate the locating shaft 310.
With reference to FIGS. 1 to 4, the first pushing block 120 is movably disposed in the first guide opening 112a. In this embodiment, the first pushing block 120 is able to be moved toward or away from the accommodation space 114 by a power 400, and the power 400 may be pneumatic cylinder, hydraulic cylinder or motor.
With reference to FIGS. 3 to 9, the first pushing block 120 has a first pushing portion 121 used to push the locating shaft 310 and a first restricting portion 122. In this embodiment, the first pushing block 120 is moved by the power 400 to allow the first pushing portion 121 to press on the first pushed portion 311 of the locating shaft 310, and the first blocking flange 112b in the first guide opening 112a is provided to block the first restricting portion 122 of the first pushing block 120 so as to prevent the damage to the first pushing block 120 or the locating shaft 310 caused by the first pushing block 120 over-pushing the locating shaft 310.
With reference to FIGS. 5 to 9, the first pushing portion 121 can push a first horizontal pushed surface 311a of the first pushed portion 311 of the locating shaft 310 such that a top surface 313 of the locating shaft 310 contacts against the mounting surface 210 of the carrier 200. Preferably, there is a first pushing curved surface 121a on the first pushing portion 121, and the first horizontal pushed surface 311a is an inclined surface. Referring to FIGS. 5 and 6, the first pushing portion 121 can utilize the first pushing curved surface 121a to push the first horizontal pushed surface 311a so as to move the locating shaft 310 toward the carrier 200 and allow the top surface 313 of the locating shaft 310 to contact against the mounting surface 210 of the carrier 200. Particularly, the locating shaft 310 is also moved toward the second guide portion 113 to allow a second contacting surface 315 of the locating shaft 310 to contact against a second reference surface 113c of the second guide portion 113 when the first pushing portion 121 pushes the first horizontal pushed surface 311a.
With reference to FIGS. 3 and 4, the second pushing block 130 is movably disposed in the second guide opening 113a, and in this embodiment, the second pushing block 130 can be moved toward or away from the accommodation space 114 by another power 400. The power 400 also may be pneumatic cylinder, hydraulic cylinder or motor.
With reference to FIGS. 3, 4, 9 to 11, there are a second pushing portion 131 and a second restricting portion 132 on the second pushing block 130, and the second pushing portion 131 is provided to push the locating shaft 310. The second pushing block 130 in this embodiment is moved by the power 400 to allow the second pushing portion 131 to press the second pushed portion 312 of the locating shaft 310. Furthermore, the second blocking flange 113b in the second guide opening 113a can block the second restricting portion 132 of the second pushing block 130 such that the second pushing block 130 will not over push the locating shaft 310 and damages on the second pushing block 130 and the locating shaft 310 are avoidable.
With reference to FIGS. 9 to 11, the second pushing portion 131 can push a first vertical pushed surface 312a of the second pushed portion 312 of the locating shaft 310 to lead a first contacting surface 314 of the locating shaft 310 contacting against a first reference surface 111a of the reference portion 111. Particularly, the second pushing portion 131 has a second pushing curved surface 131a and the first vertical pushed surface 312a is an inclined surface, as a result, the second pushing portion 131 can push the first vertical pushed surface 312a by the second pushing curved surface 131a to move the locating shaft 310 toward the reference portion 111 and lead the first contacting surface 314 of the locating shaft 310 to contact against the first reference surface 111a of the reference portion 111.
With reference to FIGS. 2, 5 and 9, the first pushing block 120 and the second pushing block 130 are provided to clamp the locating shaft 310 integrated with the upper die 320 so that the locating shaft 310 can contact against the mounting surface 210 of the carrier 200, the second reference surface 113c of the second guide portion 113 and the first reference surface 111a of the reference portion 111 to prevent shift or skew errors of the locating shaft 310 and the die set 300 on the carrier 200. Consequently, impact between adjacent die tools in the die set or defective production will not occur during automatic punching steps.
With reference to FIGS. 3, 4, 8, 9 and 11, in order to mount the locating shaft 310 in distinct dies without directional limitation, the first pushed portion 311 is designed to have a second vertical pushed surface 311b and the second pushed portion 312 is designed to have a second horizontal pushed surface 312b. In other words, both of the first pushed portion 311 and the second pushed portion 312 have one horizontal pushed surface and one vertical pushed surface.
With reference to FIGS. 4, 7 to 9, there is preferably a vertical relief groove 121b on the first pushing portion 121 for the second vertical pushed surface 311b of the locating shaft 310, and there is a first included angle A (shown in FIG. 7) defined between the vertical relief groove 121b and time first pushing curved surface 121a. When the first pushing curved surface 121a pushes the first horizontal pushed surface 311a, the vertical relief groove 121b is provided to accommodate the second vertical pushed surface 311b on the first pushed portion 311 so as to prevent the first pushing portion 121 from impacting the second vertical pushed surface 311b, that protect the locating shaft 310 and the first pushing portion 120 from damages.
With reference to FIGS. 3, 4, 5, 10 and 11, the second pushing portion 131 may have a horizontal relief groove 131b for the second horizontal pushed surface 312b of the locating shaft 310. As shown in FIG. 10, a second included angle B is defined between the horizontal relief groove 131b and the second pushing curved surface 131a. In order to prevent the second pushing portion 131 from impacting the second horizontal pushed surface 312b, the horizontal relief groove 131b is designed to accommodate the second horizontal pushed surface 312b of the second pushed portion 312 when the second pushing curved surface 131a pushes the first vertical pushed surface 312a. Accordingly, the damage on the locating shaft 310 or the second pushing block 130 is preventable.
Preferably, the first include angle A is substantially equal to the second include angle B for fitting the locating shaft 310. In addition, the vertical relief groove 121b is substantially perpendicular to the first pushing curved surface 121a and the horizontal relief groove 131b is substantially perpendicular to the second pushing curved surface 131a.
With reference to FIGS. 12 to 15, the clamping mechanism 100 provided to clamp the lower die 330 will be described below. The cage base 110 is fixed on the carrier 200. The first pushing block 120 can push the first horizontal pushed surface 311a of the locating shaft 310 to move the locating shaft 310 toward the carrier 200, lead the top surface 313 of the locating shaft 310 to contact the mounting surface 210 of the carrier 200 and lead the second contacting surface 315 of the locating shaft 310 to contact the second reference surface 113c of the second guide portion 133. The second pushing block 130 can push the first vertical pushed surface 312a of the locating shaft 310 to move the locating shaft 310 toward the reference portion 111 and allow the first contacting surface 314 of the locating shaft 310 to contact the first reference surface 111a of the reference portion 111.
With reference to FIGS. 1, 14 and 15, the locating shaft 310 integrated to the lower die 330 is clamped by the first pushing block 120 and the second pushing block 130 to contact the mounting surface 210 of the carrier 200, the second reference surface 113c of the second guide portion 113 and the first reference surface 111a of the reference portion 111. As a result, the die set 300 fixed on the carrier 200 with shift or skew errors due to the shifted or skew locating shaft 310 will not occur, and further, damages result from the impact of die tools during automatic punching step or insufficient product productions will not occur.
While this invention has been particularly illustrated and described in detail with respect to the preferred embodiments thereof, it will be clearly understood by those skilled in the art that is not limited to the specific features shown and described and various modified and changed in form and details may be made without departing from the spirit and scope of this invention.
Patent Grant
10773294
