Hobby robotics is a growing industry. In this industry, it is common to use various structural and motion components to build a project. Structural components can include channels, extrusions, beams, brackets, blocks, hubs, couplers, etc. Motion components can include stepper or servo motors, linear actuators, shafts, clevises, gears, etc.
A clamping coupler for a hobby servo motor includes a body. The clamping coupler also includes a first body portion and a second body portion separated by a gap. The clamping coupler includes an aperture configured to receive a shaft of the hobby servo motor, the aperture defined, at least in part, by the first body portion, second body portion and the gap. The coupler includes a first fastener coupled to the first body portion and the second body portion, that when actuated exerts a first force on the first body towards the second body. The coupler includes a second fastener coupled to the first body portion and the second body portion, that when actuated exerts a second force on the first body towards the second body.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
a is a top per perspective view showing an example coupler.
a is a rear perspective view showing an example coupler.
a is a top plan view showing an example coupler.
In the field of robotics industry, it is common to use various structural and motion components to build a project. Structural components can include channels, extrusions, beams, brackets, blocks, hubs, couplers, etc. Motion components can include stepper or servo motors, linear actuators, shafts, clevises, gears, etc. There are a variety of different ways to secure structure components to motion components. This disclosure relates to a coupler used to couple motion and or structural components to one another.
Some couplers include a set screw that couples to an index on a shaft (e.g., the flat portion of a D-shaped shaft). This set screw may couple the coupler to the shaft, however, when tightening the set screw, it may damage the shaft. To solve the problem of the damage by the set screw, a coupler could clamp around the shaft. However, most clamps are not balanced because they have a clamping fastener on one side. This can cause problems in high speed applications. For instance, the unbalanced part rotating can cause “wobble” which can cause imprecise movement and even damage to the driving motor or shaft. Also most clamping involves some deformation of the coupler. This deformation can cause mounting features (e.g., threaded holes, etc.) to not align properly with accessories. An example coupler in accordance with this disclosure solves all the above-mentioned problems.
The cross-sectional area of 102 can be changed by expanding or contracting gaps 108 and 110. Gaps 108 and 110 can be contracted by tightening fasteners 112 and 114 which can bring body portions 104 and 106 closer together. Similarly, loosening fasteners 114 and 112 can sometimes expand gaps 108 and 110. For example, when fasteners 112 and 114 are in a tighten state and loosened, gaps 108 and 110 will expand, to the extent that body portions 104 and 106 return to their initial state because a deforming force applied on them is reduced. The body of coupler 100 can comprise a rigid yet deformable material to all deformation of body portions 104 and 106. For example, the body can comprise aluminum, steel, brass, etc. The width of gaps 108 and 110 can be chosen based in part on the type of material. For example, it may be ideal that the gaps are wide enough to allow a tightening force to be applied on the shaft but not so wide that the body portions will not return to their initial positions after a cycle of tightening and loosening fasteners 112 and/or 114.
As shown fasteners 114 and 112 are arranged in opposing directions. This arrangement allows for better balancing of coupler 100 about center axis 101. Center axis 101 is roughly the axis at which coupler 100 rotates when a driveshaft is inserted into shaft aperture 102. Also, fastener 114 is shown in recess 115. Recess 115 can provide for a reduction in the moment of inertia of coupler 100. Recess 115 can also reduce the risk of fastener in catching on another component during operation. Other fasteners of couplers described below may also be disposed in a recess.
As shown in
In the shown example, these attachment apertures 218 are through hole apertures. In another example, attachment apertures 218 are blind hole apertures and do not extend fully through the coupler. The spacing between attachment apertures 218 may correspond to an accessory that is to be attached to coupler 100. In one example, attachment apertures 218 are substantially in a 1.5″×1.5″ from center square orientation. In one example, attachment apertures 218 are substantially in a 0.544″×0.544″ (0.770″ diagonal) from center square orientation. Another example, attachment apertures 218 are substantially in a 16 mm by 16 mm square pattern. In one example, attachment apertures 218 are 6-32 threaded apertures. In another example, attachment apertures 218 are M4 threaded apertures.
Alignment feature 216, as shown, extrudes outward from coupler 200 on only one side. In another example, alignment feature 216 extrudes outward from coupler 200 on both sides. Alignment feature 216 can increase the surface area between shaft and shaft aperture 102. Alignment extrusion 120 can also align an accessory mounted to coupler 200. In one example, alignment feature 216 extrudes substantially 0.1″ away from coupler 200. In another example, alignment feature 216 is an indentation rather than an extrusion.
Also shown is accessory alignment feature 316. As shown accessory alignment features 316 is a circular extrusion extending away from the face of coupler 300. In another example, the alignment feature 316 can be shaped differently. For example, alignment features 316 can be spline shaped, D shaped, etc. In one example, the shape may be useful in only allowing an accessory to attach in one particular orientation. For example, a keyed feature on the accessory aligns with a keying feature of accessory alignment feature 316 such that the accessory can only mount in one orientation.
As shown, exterior features 304, 306 and 308 defined the outer profile of coupler 300. Exterior feature 304 is an archway shape that provides additional strength to a portion of the exterior body. Exterior feature 306 is an indentation between exterior features 304 and 308. Exterior feature 306 can reduce the overall weight of coupler 300. This is particularly advantageous in rotational operations to reduce the moment of inertia of coupler 300. Exterior feature 308 is a protruding feature from the main body of coupler 300. Exterior feature 308 provides strength for accessory apertures 310. Spacing accessory apertures 310 further away from the aperture 302 provided better leverage on attached accessory (e.g., as the apertures are a given distance away from aperture 302 upon which the accessory will rotate about).
The coupler may comprise features that correspond and mate with features on the shaft, as indicated by block 904. An example of a mated feature may include a flat (d-shaft), splines or protruding features (teethed shaft) on the shaft. The coupler may also fit on the shaft in other ways as well as indicated by 906. For example, the coupler may loosely or otherwise fit on the shaft.
At block 908, the coupler is secured onto the shaft. Securing the coupler may involve mating of features of the coupler and shaft, as indicated by block 910. For example, internal splines of a shaft aperture of the coupler can mate with splines of the shaft. Securing the coupler may involve a clamp force, as indicated by block 912. A clamp force can be applied through one or more threaded connections as described above. For example, in
At block 916, an accessory is coupled to the coupler. The accessory can have a feature that mates with the coupler, as indicated by block 918. For example, the accessory has a hexagonal aperture that corresponds and mates with a hexagonal extrusion of the coupler. As another example, the accessory may have a non-symmetrical aperture that corresponds with an extrusion of the coupler. A non-symmetrical shape would ensure that the accessory was coupled to the coupler in a specific orientation. The accessory may also fit loosely or otherwise on the coupler, as indicated by block 919.
At block 920, the accessory is secured to the coupler. Securing the accessory may involve mating of features on the accessory and coupler, as indicated by block 922. For example, alignment of features on the accessory (aperture, extrusion, etc.) with features of the coupler (aperture, extrusion, etc.). Securing the accessory may involve tightening of fasteners, as indicated by block 924. For example, some examples of fasteners are socket cap screws, machine screws, bolts, rivets, pins, etc. Securing the accessory may involve other mechanisms as well, as indicated by block 926.
At block 928, the assembly is driven. The assembly may be driven via the accessory as indicated by block 930. For example, the assembly can be driven via the accessory when the shaft is not a drive shaft and the accessory is a gear/pulley/sprocket/etc. driven by motor. The assembly may be driven via the shaft, as indicated by block 932. For example, the shaft is a shaft of a servo motor. Driving the assembly can also be completed via other means as well, as indicated by block 934.
Examples of the present invention provide many improvements and features not currently in use. One of these features includes the clamp gap locations. Another new feature is the aperture 0.770″ diagonal and 16 mm×16 mm patterns. Another new feature is the sizing of the apertures to mate with or be threaded to match standard components. Another new feature is the symmetry of the shaft securing fasteners for a reduced wobble in high speed rotation applications. Another new feature is the center of mass of the coupler is substantially on the center of rotation for a reduced wobble in high speed rotation applications. Another new feature is that the deformable components of the coupler can provide a clamping force on a shaft without deforming the apertures that receive an accessory. Additionally, there are other new features disclosed herein not found in any past disclosures.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
Number | Name | Date | Kind |
---|---|---|---|
1166688 | Hornby | Jan 1916 | A |
1763302 | Gilbert | Jun 1930 | A |
1789896 | Gilbert | Jan 1931 | A |
1792976 | Gilbert | Feb 1931 | A |
2082138 | Badel | Jun 1937 | A |
2095700 | Heede | Oct 1937 | A |
2124748 | Ransom, Jr. | Jul 1938 | A |
2269821 | Kemphert et al. | Jan 1942 | A |
2306876 | Frank | Dec 1942 | A |
2466097 | Graue | Apr 1949 | A |
2804322 | Herzog | Aug 1957 | A |
2933934 | Haroldson | Apr 1960 | A |
3355837 | Pedersen | Dec 1967 | A |
3598432 | Walker | Aug 1971 | A |
3708243 | Wooden | Jan 1973 | A |
3851983 | MacKenzie | Dec 1974 | A |
3917424 | Zugel | Nov 1975 | A |
3937595 | English et al. | Feb 1976 | A |
4006993 | Woerlee | Feb 1977 | A |
4067658 | Ueno et al. | Jan 1978 | A |
4142811 | Burnham | Mar 1979 | A |
4274036 | Fukasaku et al. | Jun 1981 | A |
4475475 | Zylbert | Oct 1984 | A |
4565464 | Nilsson | Jan 1986 | A |
4848951 | Boogerman | Jul 1989 | A |
4884824 | Radke | Dec 1989 | A |
4984931 | Struthers et al. | Jan 1991 | A |
5052842 | Janatka | Oct 1991 | A |
5062734 | Vanzee | Nov 1991 | A |
5067845 | Schlueter | Nov 1991 | A |
5306096 | Tuns et al. | Apr 1994 | A |
5580184 | Riccitelli | Dec 1996 | A |
5851084 | Nishikawa | Dec 1998 | A |
6364720 | Liang | Apr 2002 | B1 |
6390721 | Wilson, II | May 2002 | B1 |
6619878 | Wang et al. | Sep 2003 | B2 |
6682432 | Shinozauka | Jan 2004 | B1 |
6905249 | Schill et al. | Jun 2005 | B2 |
7243562 | Enright | Jul 2007 | B2 |
7284457 | Jinno et al. | Oct 2007 | B2 |
7371027 | Mochizuki | May 2008 | B2 |
7431531 | Carnevali | Oct 2008 | B2 |
7524132 | Horen et al. | Apr 2009 | B2 |
7930826 | Inoue et al. | Apr 2011 | B2 |
8453987 | Pettey | Jun 2013 | B2 |
8816553 | Pettey | Feb 2014 | B2 |
9038621 | Cadima | May 2015 | B2 |
9181985 | Carlson | Nov 2015 | B2 |
9291205 | Widenmeyer | Mar 2016 | B2 |
9550130 | Pettey | Jan 2017 | B2 |
9581205 | Knoth | Feb 2017 | B2 |
D827573 | Pettey | Sep 2018 | S |
10093505 | Ito | Oct 2018 | B2 |
10125854 | Lingren et al. | Nov 2018 | B2 |
10215264 | Ungar et al. | Feb 2019 | B2 |
20030063948 | Liu | Apr 2003 | A1 |
20090247045 | Pettey | Oct 2009 | A1 |
20120231892 | Las Navas Garcia | Sep 2012 | A1 |
20150016878 | Isaacson | Jan 2015 | A1 |
20150354636 | Kaneda | Dec 2015 | A1 |
20160160929 | Janatka | Jun 2016 | A1 |
20180112691 | Pettey | Apr 2018 | A1 |
20190154085 | Watanabe | May 2019 | A1 |
Number | Date | Country |
---|---|---|
102010005073 | Jul 2011 | DE |
102013007767 | Nov 2014 | DE |
Entry |
---|
https://www.superdroidrobots.com/shop/item.aspx/steel-d-shaft-sprocket-for-25-pitch-chain-15-teeth/2209, Apr. 15, 2019, 2 pages. |
Number | Date | Country | |
---|---|---|---|
20200116182 A1 | Apr 2020 | US |