Patent Application
20210114086
The invention relates to a clamping system for fastening a cooling unit to a circulating supporting element of a caterpillar-type casting machine according to the preamble of claim 1, a corresponding method according to the preamble of claim 13, and a method for releasing a cooling unit from a circulating supporting element of a caterpillar-type casting machine according to the preamble of claim 14.
According to the prior art, horizontal block casting machines, which function in the manner of a circulating caterpillar-type casting machine, are known in particular for producing aluminum alloys. Such a casting machine is known, for example, from EP 1 704 005 B1. In this case, the cooling elements of the casting machine on the linear sections or strands of casting caterpillar tracks arranged opposite to one another form the wall of a moving casting mold. The casting caterpillar tracks each consist of a plurality of endless cooling units connected to one another, which are transported along the circulating paths of the caterpillar tracks. For this purpose, blocks consisting of block elements, which are spring-fastened on frames, are placed on chains. In this case, the frames having the blocks are held by means of stationary magnets there on the chains, where they would otherwise fall down because of gravity. The chain links are provided at the connecting points thereof with rollers, which roll on guide paths. The use of permanent magnets for holding the cooling units on the supporting elements is subject to the disadvantage of complex handling if the cooling units have to be released from the supporting elements, for example, for maintenance purposes or the like.
It is also known from EP 1 704 005 B1 that electromagnets are used as an alternative to the permanent magnets to draw the cooling units in the direction of the supporting elements and/or a circulating path of a horizontal block casting machine and hold them thereon accordingly. The use of such electromagnets is subject to the disadvantage that the cooling units fall off as soon the power supply is interrupted.
A further block casting machine in which a moving mold is formed between circulating caterpillar tracks arranged opposite to one another, is known from WO 95/27145. A generic clamping system according to the preamble of claim 1 is shown therein, in which a connecting element, which is pre-tensioned in its longitudinal direction by a spring, and clamping means, by which a cooling unit can be fastened on a supporting element, are provided. Specifically, a plurality of spring-pretensioned pin elements are introduced into each cooling unit. The clamping means are each provided on an associated supporting element and are formed in the form of a pivotable claw. The free ends of the pin elements are grasped by pivoting of the claws, whereby the clamping of a cooling unit with a supporting element takes place. This fastening mechanism according to WO 95/27145 is mechanically complex, and is subject to the further disadvantage that the pin elements, which protrude out of the cooling units, can be damaged, in particular if the cooling units are removed from the supporting elements and stored, for example, in a temporary store.
The invention is accordingly based on the object of providing a clamping system and a corresponding method, using which fastening and releasing a cooling unit to/from a circulating supporting element of a caterpillar-type casting machine is optimized in a simple manner and in particular functions without continuous energy supply from the outside.
This object is achieved by a clamping system having the features specified in claim 1, by a method having the features according to claim 13, and by a method having the features according to claim 14. Advantageous refinements of the invention are defined in the dependent claims.
A clamping system according to the present invention is used to fasten or clamp a cooling unit on a circulating supporting element of a caterpillar-type casting machine, and comprises at least one connecting element, which is pre-tensioned in its longitudinal direction by a spring, and clamping means, by which the cooling unit can be fastened on the supporting element. The connecting element is accommodated in a displaceably mounted manner in the direction of its longitudinal axis inside the supporting element. The clamping means are formed by a head provided on an upper end face of the connecting element and a recess which can be brought into interaction therewith, and which is provided on or in the cooling unit. The connecting element is pre-tensioned toward the supporting element by means of the spring and is thus transferred into a clamping position. In this clamping position, the cooling unit is automatically clamped with the supporting element when the head of the connecting element is engaged with the recess provided on or in the cooling unit.
In the same manner, the invention provides a method for fastening a cooling unit on a circulating supporting element of a caterpillar-type casting machine, wherein the cooling unit is fastened on the supporting element by at least one connecting element, which is pre-tensioned in its longitudinal direction by a spring. The method provides for this purpose that a head provided on an upper end face of the connecting element is brought into engagement with a recess, which is provided on or in the cooling unit. For this purpose, the connecting element is pre-tensioned toward the supporting element by means of the spring and is thus transferred into a clamping position, in which the cooling unit is automatically clamped with the supporting element when the head of the connecting element is engaged with the recess provided on or in the cooling unit.
The invention is based on the essential finding that fastening a cooling unit on a circulating supporting element of a caterpillar-type casting machine functions in a mechanically simple manner in that the longitudinal connecting element, when it said is engaged with the recess provided on or in the cooling unit, is transferred independently or “automatically” by the spring pre-tension in the direction of its longitudinal axis into the clamping position, and thus clamping of the cooling unit with the supporting element takes place. In this manner, the clamping system is robust and failsafe. It is also advantageous for this purpose that the connecting element, together with the spring for ensuring said spring pre-tension, is not arranged on or in the cooling unit, so that handling of removed cooling units, for example, for maintenance purposes or the like, is substantially simplified and the risk of damage to protruding pin elements is thus also avoided.
In one advantageous refinement of the invention, the recess on or in the cooling unit has a lateral opening. This lateral opening is used for the purpose of the head of the connecting element being able to be introduced through it into the recess when the cooling unit is installed on the supporting element, before the clamping of the connecting element takes place. In the same manner, the head of the connecting element can also be guided back out of the lateral opening of the recess when the pre-tension of the connecting element is canceled out, for the purpose of removing the cooling unit from the supporting element.
In an advantageous refinement of the invention, at least one auxiliary plate, in which the recess is formed, is attached to the cooling unit, specifically on a side opposite to the supporting element. This results in the advantage that the body of the cooling unit as such remains unchanged and therefore its cooling capacity is also not reduced. The recess can expediently also be designed in the form of a dovetail groove, wherein the head of the connecting element is formed complementary to this dovetail groove. Such a shaping of the recess—and the head of the connecting element complementary thereto—ensures space-saving clamping of the head with the recess in a simple and mechanically robust manner, and in the same manner also release of the head without jamming from the recess, if the pre-tension of the connecting element is canceled out and thus removal of the cooling unit from the supporting element is possible.
In an advantageous refinement of the invention, a depression, which is cylindrical in particular, can be formed inside the supporting element, and in said depression the connecting element is displaceably mounted in the direction of its longitudinal axis and is accommodated together with the spring. As already explained above, the accommodation or mounting of the connecting element inside the supporting element results in the advantage that the cooling unit per se is not impaired with respect to its cooling capacity. The advantage also accompanies this that the cooling unit (because the connecting element is not accommodated mounted thereon or therein) may be mounted more easily and without risk of damage if the cooling unit is removed, for example, for maintenance purposes, from the caterpillar-type casting machine.
In an advantageous refinement of the invention, a release unit can be provided on or in the supporting element, by means of which the connecting element is movable against its spring pre-tension into a release position. In this release position, clearance results between the head of the connecting element and the recess, so that the cooling unit can be removed from the supporting element. In the course of such a removal of the supporting element, the head of the connecting element is then also lifted or moved out of the recess which is provided on or in the cooling unit, for the purpose of a separation of the cooling unit from the supporting element.
Said release unit can function solely mechanically, wherein an auxiliary element is brought into contact with a base section on a lower end face of the connecting element to thus transfer the connecting element into its release position. For example, the auxiliary element is formed by a screw, which is screwed into the body of the supporting element and can be moved against the lower end face of the connecting element. In this way, as explained, the connecting element is moved in the direction of its longitudinal axis against the pre-tension of the spring to achieve the required clearance between the head of the connecting element and the recess, and thus enable a removal of the cooling unit from the supporting element.
According to an alternative embodiment of the release unit, it can function fluidically. In this case, a plate, which presses to form a seal against an inner circumferential face of the depression which is formed inside the supporting element, is attached on a lower end face of the connecting element, which is opposite to the head of the connecting element. On the side of the plate which is opposite to the connecting element, a fluid can be introduced into the depression. As a result thereof, the connecting element is moved into its release position, against the spring pre-tension and in its longitudinal direction. The connecting element is thus used inside the depression as a piston, which is moved against the spring pre-tension into the release position by the application of fluid on the side of the plate which is opposite to the connecting element.
The above-mentioned release unit, which functions fluidically in particular, advantageously enables a (partially) automatic replacement of the cooling units in a caterpillar-type casting machine. A fluid is only introduced into the depressions on the side of the plate which is attached to the lower end face of the connecting element when a removal of the cooling units from the associated supporting elements of the caterpillar-type casting machine is required, which then, as explained, cancels out the clamping between the head of the connecting element and the recess and causes a clearance to result there—for the purpose of a removal of the cooling unit from the supporting element. After the installation of a new or replacement cooling unit, the pressure application using fluid is ended, so that then the connecting element is transferred independently back into its clamping position thanks to the spring pre-tension, and this results in clamping of the cooling unit with the supporting element.
The invention accordingly also provides a method for releasing a cooling unit from a circulating supporting element of a caterpillar-type casting machine, wherein the cooling unit is clamped to the supporting element in a starting or clamping position by at least one connecting element, which is pre-tensioned in its longitudinal direction by a spring, by a head provided on an upper end face of the connecting element being engaged with a recess provided on or in the cooling unit. To carry out this method for releasing the cooling unit, a fluid under pressure is applied to a lower end face of the connecting element, whereby the connecting element is moved against the spring pre-tension into a release position, in which clearance results between the head of the connecting element and the recess provided on or in the cooling unit. Thanks to this clearance, it is subsequently possible to remove the cooling unit from the supporting element and release it accordingly.
In an advantageous refinement of the invention, a central fluid duct can be provided in the supporting element, and has a fluidic connection to an end face of the depression, within which the connecting element is accommodated in a displaceably mounted manner. If a removal of the cooling unit from the supporting element is required and/or desired, a fluid under pressure is introduced into the central fluid duct, so that the connecting element, in the function of a piston, is then transferred into the release position against its spring pre-tension.
In an advantageous refinement of the invention, a quick-action coupling can be provided for the central fluid duct, in particular on a lateral face of the supporting element, by which the fluid duct can be connected to an external fluid supply if a removal of the cooling unit from the supporting element is required. This means that the central fluid duct is always only connected to the external fluid supplied by means of the quick-action coupling if a removal of the cooling unit from the supporting element and/or the caterpillar-type casting machine is to take place. Vice versa, this also means that in normal operation of the caterpillar-type casting machine, when the cooling unit is clamped on the supporting element by means of the connecting element as explained, the central fluid duct is not connected to the external fluid supply.
By means of the present invention, a clamping system which is simple to use is provided for a caterpillar-type casting machine, using which cooling units are held or clamped on associated supporting elements in a failsafe manner and in particular without continuous energy supply from the outside, and using which a removal of the cooling units for maintenance purposes can also be carried out easily.
A preferred embodiment of the invention is described in detail hereafter on the basis of a schematically simplified drawing.
In the figures:
A preferred embodiment of a clamping system 10 according to the invention is explained hereafter with reference to
The regions X and Y of
The auxiliary plate 34 is shown in a sectional illustration in
Inside the supporting element 13, a depression 38, which is cylindrical in particular, is formed, and in said depression the connecting element 20, together with the spring 22, is accommodated in a displaceably mounted manner axially, i.e., in the direction of its longitudinal axis. In this case, the pre-tension of the spring 22 acts in such a way that the connecting element 20 is moved into a clamping position, which is also explained separately hereafter, in the direction of the supporting element 13, i.e., into the depression 38.
A release unit 40 of the clamping system 10 is integrated inside the supporting element 13. Specifically, a plate 44, which presses to form a seal with its circumference against an inner circumferential surface 46 of the depression 38, is attached on a lower end face 42 (cf.
The views of
The invention functions as follows.
During an installation of a cooling unit 12 on a supporting element 13, firstly the head 28 of the connecting element 20 is introduced into the recess 30, preferably through its lateral opening 32. During this installation, the spring pre-tension of the connecting element 20 is counteracted, preferably by introducing fluid into the depression 38 through the fluid duct 50, as is indicated by an arrow in the enlarged region Y of
A release of the clamping system 10, and thus a removal of the cooling unit 12 from the supporting element 13, can take place in that the central fluid duct 48 is connected to an external fluid supply by means of the quick-action coupling 52, wherein fluid is then introduced under pressure into the respective depressions 38. In this case, the fluid then presses from below against the plate 44 attached to the connecting element 20. As a result thereof, the connecting element 20, in the function of a piston, is pressed upward inside the depression 38, so that a clearance results between the head 28 of the connecting element and the associated recess 30 inside the auxiliary plate 34. This clearance is identified with the arrow “S” in the enlarged region Y of
A further advantage of the clamping system 10 according to the invention is that after a removal of a cooling unit 12 from a supporting element 13, for example, for maintenance or repair purposes, the connecting element 20, because of the pre-tension of the spring 20, is moved far enough into the depression 38 that the head 28 of the connecting element 20 is seated at the upper edge of the depression 38. This has the result that the connecting element 20 then does not protrude far out of the depression 38 and is thus protected against unintentional damage. A further installation of a cooling unit 12 on the supporting element 13 is enabled in a simple manner in that—as explained—a fluid under pressure is applied to the depression 38 and the connecting element 20 is thus moved upward out of the depression 38.
Finally, it can be noted once again at this point that in normal operation of the caterpillar-type casting machine 14, a pressure supply with fluid is not required, and accordingly an external fluid supply is also not connected to the quick-action coupling 52. Rather, the clamping of a cooling unit 12 to an associated supporting element 13 functions solely passively and in particular electrically independently, namely solely by way of the explained pre-tension of the connecting element 20 by means of the spring 22 in the direction of the supporting element 13, whereby the head 28 of the connecting element 20 is engaged and clamped with the recess 30 inside the auxiliary plate 34.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2016 223 719.5 | Nov 2016 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2017/080333 | 11/24/2017 | WO | 00 |
