The present invention relates generally to the field of tools. The present invention relates specifically to clamping tools having components pivotally coupled together, and the components cross over one another at a location spaced apart from the location at which the components pivot with respect to one another.
One embodiment of the invention relates to a clamping tool including a lower jaw, a first component, an upper jaw, a second component, and a pivot joint. The first component includes a first neck section extending from a first neck end to an opposing second neck end, the lower jaw at the first neck end, a first cross over section extending upwardly from a first cross over end to an opposing second cross over end, the first neck section at the first cross over end, and a first grip section extending from a first grip end to an opposing second grip end, the first cross over section at the first grip end. The upper jaw is on an opposite side of a longitudinal axis of the clamping tool from the lower jaw. The second component includes a second neck section extending from a first neck end to an opposing second neck end, the upper jaw at the first neck end of the second component, a second cross over section extending downwardly from a first cross over end to an opposing second cross over end, the second neck section at the first cross over end of the second component, and a second grip section extending from a first grip end to an opposing second grip end, the second cross over section at the first grip end of the second component. The pivot joint pivotably couples the first component to the second component at the location at which the first neck section extends from the lower jaw and the second neck section extends from the upper jaw. The first component and the second component pivot with respect to each other about a rotational axis as the upper jaw and the lower jaw are moved between an open configuration in which the upper jaw and the lower jaw are spaced apart and a closed configuration in which the upper jaw and the lower jaw contact each other. The clamping tool defines a first distance along the longitudinal axis between the rotational axis and the second neck end of the first neck section when the upper jaw and the lower jaw are in the closed configuration, and a second distance along the longitudinal axis between the second cross over end of the first grip section and a center point at which the first cross over section crosses over the second cross over section when the upper jaw and the lower jaw are in the closed configuration. The second distance is less than 50% of the first distance.
Another embodiment of the invention relates to a lower jaw, a first component, an upper jaw, a second component, and a pivot joint. The first component includes a first neck section extending from a first neck end to an opposing second neck end, the lower jaw at the first neck end, a first cross over section extending upwardly from a first cross over end to an opposing second cross over end, the first neck section at the first cross over end, and a first grip section extending from a first grip end to an opposing second grip end, the first cross over section at the first grip end. The upper jaw is on an opposite side of a longitudinal axis of the clamping tool from the lower jaw. The second component includes a second neck section extending from a first neck end to an opposing second neck end, the upper jaw at the first neck end of the second component, a second cross over section extending downwardly from a first cross over end to an opposing second cross over end, the second neck section at the first cross over end of the second component, and a second grip section extending from a first grip end to an opposing second grip end, the second cross over section at the first grip end of the second component. The pivot joint pivotably couples the first component to the second component at the location at which the first neck section extends from the lower jaw and the second neck section extends from the upper jaw. The first component and the second component pivot with respect to each other about a rotational axis as the upper jaw and the lower jaw are moved between an open configuration in which the upper jaw and the lower jaw are spaced apart and a closed configuration in which the upper jaw and the lower jaw contact each other, such that moving the grip section of the first component away from the grip section of the second component draws the upper jaw and the lower jaw apart from one another into an open configuration and moving the grip section of the first component towards the grip section of the second component draws the upper jaw and the lower jaw together into a closed configuration. When the upper jaw and the lower jaw are in a closed configuration, the first cross over section of the first component crosses over the second cross over section of the second component, and the first cross over end of the first component is located below the first cross over end of the second component. As the upper jaw and the lower jaw are moved from the closed configuration to the open configuration, the first cross over section of the first component uncrosses from the second cross over section of the second component such that the first cross over end of the first component is positioned above the first cross over end of the second component.
Another embodiment of the invention relates to a clamping tool including a lower jaw, a first component, an upper jaw, a second component, and a pivot joint. The first component includes a first neck section extending from a first neck end to an opposing second neck end, the lower jaw at the first neck end, a first cross over section extending upwardly from a first cross over end to an opposing second cross over end, the first neck section at the first cross over end, and a first grip section extending from a first grip end to an opposing second grip end, the first cross over section at the first grip end. The upper jaw is on an opposite side of a longitudinal axis of the clamping tool from the lower jaw. The second component includes a second neck section extending from a first neck end to an opposing second neck end, the upper jaw at the first neck end of the second component, a second cross over section extending downwardly from a first cross over end to an opposing second cross over end, the second neck section at the first cross over end of the second component, and a second grip section extending from a first grip end to an opposing second grip end, the second cross over section at the first grip end of the second component. The pivot joint pivotably couples the first component to the second component at the location at which the first neck section extends from the lower jaw and the second neck section extends from the upper jaw. The first component and the second component pivot with respect to each other about a rotational axis as the upper jaw and the lower jaw are moved between an open configuration in which the upper jaw and the lower jaw are spaced apart and a closed configuration in which the upper jaw and the lower jaw contact each other, such that moving the grip section of the first component away from the grip section of the second component draws the upper jaw and the lower jaw apart from one another into an open configuration and moving the grip section of the first component towards the grip section of the second component draws the upper jaw and the lower jaw together into a closed configuration. When the upper jaw and the lower jaw are in the closed configuration, the first neck section extends downwardly from the lower jaw at an angle of less than 45 degrees relative to the longitudinal axis and the second neck section extends upwardly from the upper jaw at an angle of less than 45 degrees with respect to the longitudinal axis. As the upper jaw and the lower jaw are moved into the open configuration, the first neck section is drawn upward until the first neck section extends upwardly from the lower jaw and the second neck section is drawn downward until the second neck section extends downwardly from the upper jaw.
Another embodiment of the invention relates to a clamping tool having a first component pivotably connected to a second component. The first component has a first neck section that is connected to an upper grip section, and the second component has second neck section that is connected to a lower grip section. A pivot joint connects the first neck section to the second neck section, such the first neck section and the second neck section respectively pivot about the pivot joint when the upper grip section and the lower grip section are moved with respect to one another. The first component and the second component are configured to cross over one another at a location spaced apart from the pivot joint when the upper grip section is moved sufficiently toward the lower grip section.
In specific embodiments, the first component and the second component are further configured to uncross from one another when the upper grip section is positioned a sufficient distance apart from the lower grip section.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited.
This application will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements in which:
Referring generally to the figures, various embodiments of a tool having cross-over components are shown. In the particular embodiments discussed herein, the tool is a clamping tool. The clamping tool has a first component coupled to (e.g., specifically integral with) a lower jaw and a second component coupled to (e.g., specifically integral with) an upper jaw. The first component is pivotally connected to the second component, such as by a pivot joint, such that movement of the first component with respect to the second component generates coinciding movement of the lower jaw with respect to the upper jaw. The first component includes a first neck section that extends at a small angle downward from the pivot joint when the component is in a closed position. A first crossover section is coupled to (e.g., specifically integral with) the first neck section and extends at an angle upward from the first neck section to join to an upper grip. The second component includes a second neck section that extends at a small angle upward from the pivot joint. A second crossover section is coupled to (e.g., specifically integral with) the second neck section and extends at an angle downward from the second neck section to join to a lower grip.
In contrast to standard clamping tools, such as pliers where the handles cross during use only at one or more points of connection, such as at a pivot joint, the components here are configured to additionally cross at a location spaced apart from the pivot joint. When the first and second grips are moved with respect to one another, the first crossover section moves substantially freely over the second crossover section. Applicant has found this cross-over component configuration to permit a smaller angular separation of the neck sections while maintaining the same jaw-opening size as a standard pliers. The narrower neck profile generated by this configuration reduces the amount of clearance required to open and close the clamping tool, allowing the clamping tool to operate within tighter spaces, for example, to connect automotive hoses in hard-to-reach locations. Further, an exemplary embodiment of a clamping tool having a cross-over component configuration, as described herein, is more cost-efficient to manufacture and offers greater mechanical advantage to the user than other known solutions for narrowing a clamping tool's neck profile, such as double pivot mechanisms.
In various embodiments, the upper jaw 30 is on an opposite side of longitudinal axis 25 of the clamping tool 10 from the lower jaw 36, with upper jaw 30 being above longitudinal axis 25 and lower jaw 36 being below longitudinal axis 25. Stated another way, the term downward is in reference to the upper jaw 30 and the lower jaw 36, and means the lower jaw 36 is on the opposite side of the longitudinal axis 25 from the upper jaw 30, and the term upward is in reference to the upper jaw 30 and the lower jaw 36, and means the upper jaw 30 is the opposite side of the longitudinal axis 25 from the lower jaw 36.
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First neck section 18 extends downward from the pivot joint 24 at an angle A from the longitudinal axis 25 of the clamping tool 10 when clamping tool 10 is in the closed configuration. In various embodiments, angle A is less than 45 degrees with respect to longitudinal axis 25, and more specifically is less than 30 degrees, and even more specifically is less than 10 degrees.
The first cross over section 28 extends upward from the first neck section 18 at an angle B with respect to the longitudinal axis 25 of the clamping tool 10 when clamping tool 10 is in the closed configuration, joining the first neck section 18 to an first grip section 16. In various embodiments, angle B is less than 60 degrees with respect to the longitudinal axis 25, and more specifically is less than 50 degrees. In various embodiments, angle B is between 35 degrees 55 degrees, and more specifically is 45 degrees. In various embodiments, angle A is less than the angle B, and more specifically angle A is less than half of angle B.
In various embodiments, when clamping tool 10 is in the closed configuration the second neck end 52 of the first component 12 is below the second neck end 64 of the second component 14 and the first grip end 58 of the first component 12 is above the first grip end 70 of the second component 14.
In various embodiments, second component 14 is symmetrical to first component 12 with respect to longitudinal axis 25. Second component 14 includes second neck section 22 extending from a first neck end 62 to an opposing second neck end 64, the upper jaw 30 at the first neck end 62, a second cross over section 34 extending upwardly from a first cross over end 66 to an opposing second cross over end 68, the second neck section 22 at the first cross over end 66, and a second grip section 20 extending from a first grip end 70 to an opposing second grip end 72, the second cross over section 34 at the first grip end 70. Stated another way, second neck section 22 is coupled to and extends from upper jaw 30, such as via being integrally formed, second cross over section 34 is coupled to and extends from second neck section 22, such as via being integrally formed, and second grip section 20 is coupled to and extends from second cross over section 34, such as via being integrally formed.
Second neck section 22 extends upward from the pivot joint 24 at an angle symmetrical to angle A as first neck section 18 when clamping tool 10 is in the closed configuration. The second cross over section 34 extends upward from the second neck section 22 at an angle symmetrical to angle B with respect to the longitudinal axis 25 of the clamping tool 10, joining the second neck section 18 to a second grip section 20. For example, in various embodiments when the upper jaw 30 and the lower jaw 36 are in the closed configuration, the first neck section 18 extends downwardly from the lower jaw 36 at an angle of less than 45 degrees relative to the longitudinal axis 25 and the second neck section 22 extends upwardly from the upper jaw 30 at an angle of less than 45 degrees with respect to the longitudinal axis 25.
The first and second neck sections 18, 22 shown in
When the first grip section 16 and the second grip section 20 are moved sufficiently close to one another, the first cross over section 28 is crossed over the second crossover section 34 at cross over point 41. The first and second cross over sections 28, 34 are substantially free to move with respect to one another as directed by the movement of the first and second grip sections 16, 20. Further, in certain embodiments, the first and second crossover sections 28, 34 may substantially uncross from one another as the first and second grip section 16, 20 are drawn sufficiently away from one another (
In this embodiment, the clamping tool 10 is formed, at least in part, of forged steel, which is resistant to corrosion damage and damage from drops. However, other rigid materials may be permissible, as well. The first and second grip sections 16, 20 shown in
Pivot joint 24 pivotably couples first component 12 to the second component 14 at the location at which the first neck section 18 extends from the lower jaw 36 and the second neck section 22 extends from the upper jaw 30. First component 12 and second component 14 pivot with respect to each other about a rotational axis 11 as the upper jaw 30 and the lower jaw 36 are moved between an open configuration in which the upper jaw 30 and the lower jaw 36 are spaced apart and a closed configuration in which the upper jaw 30 and the lower jaw 36 contact each other.
Moving the first grip section 16 of the first component 12 away from the second grip section 20 of the second component 14 draws the upper jaw 30 and the lower jaw 36 apart from one another into an open configuration. Moving the first grip section 16 of the first component 12 towards the second grip section 20 of the second component 14 draws the upper jaw 30 and the lower jaw 36 together into a closed configuration. As the upper jaw 30 and the lower jaw 36 are moved into the open configuration from the closed configuration, the first neck section 18 is drawn upward until the first neck section 18 extends upwardly from the lower jaw 36 and the second neck section 22 is drawn downward until the second neck section 22 extends downwardly from the upper jaw 30. As the upper jaw 30 and the lower jaw 36 are moved from the closed configuration to the open configuration, the first cross over section 28 of the first component 12 uncrosses from the second cross over section 34 of the second component 14 such that the first cross over end 54 of the first component 12 is positioned above the first cross over end 66 of the second component 14. When the upper jaw 30 and the lower jaw 36 are in a closed configuration, the first cross over section 28 of the first component 12 crosses over the second cross over section 34 of the second component 14 and the first cross over end 54 of the first component 12 is located below the first cross over end 66 of the second component 14.
When the upper jaw 30 and the lower jaw 36 are in a closed configuration, the second cross over end 56 of the first component 12 is above the second neck end 64 of the second component 14. When the upper jaw 30 and the lower jaw 36 are in a closed configuration, the second grip end 60 of the first component 12 is above the first grip end 58 of the first component 12. When the upper jaw 30 and the lower jaw 36 are in a closed configuration, the first grip end 58 of the first component 12 is above the first grip end 70 of the second component 14.
In various embodiments, clamping tool 10 includes and/or defines a first distance 42 along the longitudinal axis 25 between the rotational axis 11 and the second neck end 52 of the first neck section 18 when the upper jaw 30 and the lower jaw 36 are in the closed configuration. Clamping tool 10 also includes and/or defines a second distance 43 along the longitudinal axis 25 between the second cross over end 56 of the first grip section 28 and a center point 41 at which the first cross over section 28 crosses over the second cross over section 34 when the upper jaw 30 and the lower jaw 36 are in the closed configuration. In various embodiments, the second distance 43 is less than 50% of the first distance 42, and more specifically second distance 43 is less than 25% of the first distance 42, or more specifically second distance 43 is equal to 20% of the first distance 42.
Clamping tool 10 also includes and/or defines a third distance 44 that is the entire length of the clamping tool 10 along the longitudinal axis 25 when the upper jaw 30 and the lower jaw 36 are in the closed configuration, and the first distance 42 is at least 25% of the third distance 44.
Clamping tool 10 also includes and/or defines a fourth distance 38 between the first grip end 58 of the first grip section 16 and the second grip end 60 of the first grip section 16 along the longitudinal axis 25 when the upper jaw 30 and the lower jaw 36 are in the closed configuration. Clamping tool 10 also includes and/or defines a fifth distance 45 between the first cross over end 54 of the first grip section 28 and the second cross over end 56 of the first grip section 28 along the longitudinal axis 25 when the upper jaw 30 and the lower jaw 36 are in the closed configuration.
In various embodiments, the first distance 42 is at least 50% of the sum of the fourth distance 38 plus the fifth distance 45 (i.e., first distance 42>=(0.5*(fourth distance 38+fifth distance 45))). In various embodiments, second distance 43 is less than 25% of the fourth distance 38.
In various embodiments, the distance 38 (e.g., the horizontal grip section length) is between approximately 4.5 to 8.5 inches, and more specifically approximately 4.2 inches (107 mm). In various embodiments, the distance 44 (e.g., the overall horizontal length when closed) is between 11 to 16.5 inches, and more specifically is approximately 13 inches (330 mm). The elongated profile of the neck permits the clamping tool 10 to be inserted into narrow spaces. Further, the relatively straight, elongated profile of the neck sections 18, 22 permits the neck sections 18, 22 to be operated in narrower spaces. Adding length to the first and second neck sections 18, 22 increases the distance the first and second grip sections 16, 20 must be drawn apart prior to the first and second crossover sections 28, 34 uncrossing and beginning to increase the width of the neck profile.
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It should be understood that the figures illustrate the exemplary embodiments in detail, and it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for description purposes only and should not be regarded as limiting.
Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only. The construction and arrangements, shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention. In addition, as used herein, the article “a” is intended to include one or more component or element and is not intended to be construed as meaning only one.
Various embodiments of the invention relate to any combination of any of the features, and any such combination of features may be claimed in this or future applications. Any of the features, elements, or components of any of the exemplary embodiments discussed above may be utilized alone or in combination with any of the features, elements or components of any of the other embodiments discussed above.
This application is a continuation of International Application No. PCT/US2022/078787, filed Oct. 27, 2022, which claims the benefit of and priority to U.S. Provisional Application No. 63/273,029, filed Oct. 28, 2021, each of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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63273029 | Oct 2021 | US |
Number | Date | Country | |
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Parent | PCT/US2022/078787 | Oct 2022 | US |
Child | 18147529 | US |