The present invention generally relates to hand tools and more specifically to tools used to clamp or press a workpiece such as a portion of an automobile body.
Clamping a workpiece may be necessary to hold the workpiece so that additional work may be done on the item or in some cases the process of clamping the workpiece may be the end process. Such may be the case with a piece of sheet metal or similar item that has become dented or otherwise deformed. Applying a steady and substantially high compressive force to the item may remove the dent of deformity. The use of dies may be used to concentrate the clamping force in specific areas. This process may be used to remove dents and body damage in automobiles.
Automobiles and other vehicle bodies are typically constructed of sheet metal or other pliable materials. In some cases the body of a vehicle is as important to the owner of the vehicle as is the engine and drive train, which makes the vehicle function to move from place to place. The precise cleans lines of a vehicle body may signify beauty and stature but also a well kept automobile may make a positive statement about the driver to all that pass by. Ironically, the body of a vehicle may be exposed to countless hazards on a regular basis. These may come in the form of rocks and other road debris thrown up from other vehicles on the road, weather related objects such as hail and inconsiderate or inattentive other drivers and pedestrians, such as a door ding in a parking lot. The physical beauty of the movable sculpture called an automobile may be soiled by a single dent in the otherwise pristine surface of the auto body.
An industry referred to as paintless dent removal was created from the need to remove dents and dings from automobile bodies without the need to repaint the vehicle. The durability of the paint on an automobile body may allow from some deformation and return of the underlying material to its original shape without the need to repaint the vehicle. In many cases this may provide a cost effective alternative to the filler, sanding and repainting process to repair a blemish of a vehicle body.
It should, therefore, be appreciated that there is a need for clamping tools that allow for repair of damage to pliable materials including a vehicle body. The present invention fulfills this need and others.
The present invention provides a clamping tool including a tool body with a first body member disposed opposite to a second body member, the first body member and the second body member connected by a base member. This may also be referred to as a C-shaped body. The first body member may include two or more non-collinear backstop bushings. A first backstop may be provided which may include a backstop pin releasably coupled to the first body member and received by one of the two or more non-collinear backstop bushings of the first body member. A drive screw assembly may be received by the second body member. The drive screw assembly may be coupled to a second backstop on a first end of the drive screw assembly and may include a handle on a second end of the drive screw assembly. Thereby, as the drive screw assembly is advanced relative to the second body member, the second backstop may be displaced relative to the first backstop. The second body member may include two or more non-collinear screw receivers so that the screw assembly may be positioned in more than one position on the second body member.
A drive screw of the drive screw assembly may mate with one of the two or more non-collinear screw receivers. The drive screw assembly may further include a pair of guide pins. The second body member of the tool body may likewise include at least one pair of guide pin bushings, whereby the pair of guide pins of the drive screw assembly may be received by the at least one pair of guide pin bushings. The pair of guide pins may be substantially parallel to one another. The guide pins may be shorter in length than the space between the first body member and the second body member of the tool body.
The first backstop or the second backstop may include a receiver section which may be configured to receive and support a removable tool die. The removable tool die may be comprised of a block with a rib received and supported by the receiver section of the removable tool die, the rib may also include a detent notch. The removable tool die may be an adjustable foot stop comprised of a longitudinal frame with a cavity supporting a clip, the clip being able to move within the cavity and a foot releasably coupled to the clip. When the foot is rigidly secured to the clip, the clip may be securely positioned at a location within the cavity of the longitudinal frame.
The first backstop may be comprised of a tool tip receiver, the tool tip receiver may be configured to receive and support a substantially round tool tip. The clamping tool may also include a detent spring plunger coupled to the first body member adjacent to one of the two or more non-collinear backstop bushings of the tool body. A detent ball of the detent spring plunger may be received by a recess in the backstop pin of the first backstop, whereby the detent ball may releasably secure the first backstop to the first body member of the base member of the tool body.
The drive screw assembly of the clamping tool may also include a drive screw with a spherical rod end which may be releasably received by a ball receiver mounted to the second backstop. When the spherical rod end of the drive screw is forcibly pressed into the ball receiver, the second backstop may be releasably coupled to the drive screw. The ball receiver may be constructed of a pliable material with a modulus of elasticity between 1.0 and 20.0 GPa (109 Pascal to 20×109 Pascal).
The drive screw assembly may include a handle. The handle of the drive screw assembly may be removable from the drive screw assembly.
For purposes of summarizing the invention and the advantages achieved over the prior art, certain advantages of the invention have been described herein above. Of course, it is to be understood that not necessarily all such advantages can be achieved in accordance with any particular embodiment of the invention. Thus, for example, those skilled in the art will recognize that the invention can be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other advantages as may be taught or suggested herein.
All of these embodiments are intended to be within the scope of the invention herein disclosed. These and other embodiments of the present invention will become readily apparent to those skilled in the art from the following description of the preferred embodiments and drawings, the invention not being limited to any particular preferred embodiment(s) disclosed.
Embodiments of the present invention will now be described, by way of example only, with reference to the following drawings, in which:
With reference to the illustrative drawings, and particularly to
The first body member 104 of the clamping tool 100 may also include two or more backstop bushings 110. In this embodiment there are shown three backstop bushings 110. The backstop bushings 110 may be arranged in a non-collinear orientation, such as shown here as all three backstop bushings 110 are arranged somewhat equidistant and spacing along a long dimension of the first body member 104. The backstop bushing 110 may be used to receive a backstop pin 112 extending from a back surface 114 of the first backstop 116. A cutout 118 may be provided in the back surface 114 of the first backstop 116, wherein the cutout 118 may be received by a portion of the first body member 104. In this manner, the backstop pin 112 may be received by any one of the backstop bushings 110 while the cutout 118 of the back surface 114 of the first backstop 112 may be supported by a portion of the first body member 104. This combination may allow the first backstop 116 to be positioned in more than one location on the tool body 102 while the interface between the cutout 118 in the first body member 104 may prevent the first backstop 116 from rotating about the backstop pin 112.
The first backstop 116 may be oriented such that a die screw 120 may be on the right side or left side of the tool body 112. The backstop pin 112 is not located in the geographical center of the first backstop 116. As shown here, the backstop pin 112 may be positioned closer to a top or bottom edge of the first backstop 116. This may have advantages in that the location of the first backstop 116 may be moved relative to the base member 108 of the tool body 102 by rotating the first backstop 116 about the backstop pin 112 when it is received by any one of the backstop bushings 110. This may provide additional adjustment of the first backstop 116 position on the tool body 102.
Opposite to the first backstop 116 may be provided a second backstop 122 the second backstop 122 may include a pair of guide pins 124 which may be received by a corresponding pair of guide pin bushings 126 in the second body member 106 of the tool body 102. A drive screw assembly 128 may also be received by the second body member 106 of the tool body 102. The drive screw assembly 128 may be comprised of a drive screw 130, which may be received by one of one or more screw receivers 132. The drive screw 130 may include a threaded portion 134, which may be in mechanical communication with a mating threaded portion 136 of each screw receiver 132. This combination may allow the drive screw assembly 128 to advance toward or away from the first body member 104 of the tool body 102 by rotation of the drive screw 130 in a clockwise or counterclockwise direction respectively.
To facilitate the process of rotating the drive screw 130 of the drive screw assembly 128, a handle rod 138 may be received by the drive screw 130 near a distal end thereof. In addition, a thumb screw knob 140 may be secured to the drive screw 130 near a distal end of the drive screw 130. In the event that the clamping tool 100 is in a position where the space available to rotate the drive screw 130 is limited by the handle rod 138, the handle rod 138 may be removable from the drive screw 130.
In this embodiment, the handle rod 138 may include a plurality of handle rings 142. The handle rings 142 may be constructed of a pliable material such as rubber and the outer surface of the handle rings 142 may extend beyond the outside diameter of the handle rod 138. The outer surface of the handle rings 142 may provide a slight amount of interference with the handle hole 144 in the drive screw 130, into which the handle rod 138 may be inserted. The interference between the handle ring 142 and the handle hole 144 may be overcome by providing a reasonable amount of force along the long axis of the handle rod 138. This may allow the handle rod 138 to extend more or less out of one side of the handle hole 144 or be removed completely from the drive screw 130 as needed by the user.
The drive screw 130 of the drive screw assembly 128 may include a spherical rod end 146 on a portion of the drive screw 130 opposite the thumb screw knob 140. The spherical rod end 146 may be received by a ball receiver 148 coupled to the second backstop 122. The outside diameter of the spherical rod end 146 may be slightly larger than an opening 150 of a cavity 152 provided within the ball receiver 148. The ball receiver 148 may optimally be manufactured of a pliable material with elastic properties such as a plastic. This may allow the spherical rod end 146 of the drive screw 130 to be repeatedly coupled to the ball receiver 148 and removed from the ball receiver 148.
The guide pins 124 of the second backstop 122 may be received by a pair of guide pin bushings 126 located in the second body member 106 of the tool body 102, and adjacent to the drive screw 130. If the drive screw 130 is rotated in a counterclockwise direction, the spherical rod end 146 of the drive screw 130 may be displaced farther from the first body member 104. This may draw the second backstop 122 away from the first body member 104 in a manner consistent with the movement of the drive screw 130 in that the spherical rod end 146 may be received by the cavity 152 within the ball receiver 148. The second backstop 122 may then be moved away from the first body member 104 until the second backstop 122 make contact with the second body member 106. At this point the second backstop 122 may no longer be able to move further away from the first body member 104. If the drive screw 130 continues to advanced in a counterclockwise direction, thus displacing it further from the first body member 104, the spherical rod end 146 may be displaced from the cavity 152 by temporarily deforming the opening 150 of the ball receiver 148, thus allowing the spherical rod end 146 to be removed from the ball receiver 148. This may allow the drive screw assembly 128 to continue to advanced away from the first body member 104 such that the drive screw 130 is no longer received by the screw receiver 132.
If the drive screw assembly 128 is removed from the second backstop 122 the use may be remove from the second body member 106 from the tool body 102 by sliding it toward the first body member 104. The length of the guide pins 124 may be shorter in length than the space between the first body member 104 and the second body member 106. Therefore the second body member may now be removed from the tool body 102 and be positioned in a different location by aligning the guide pins 124 with a different pair of guide pin bushings 126. The drive screw assembly 128 may then be repositioned and inserted into the screw receiver 132 adjacent to the new location of the guide pins 124 of the second backstop 122. The drive screw 130 may then be advanced in a clockwise direction, thus advancing the spherical rod end 146 toward the first body member 104. As this happens, the repositioned second backstop 122 may then be advanced also toward the first body member 104. By positioning a block between the second backstop 122 and the first body member 104, the position of the second backstop 122 may be held in place relative to the tool body 102. As the drive screw 130 continues to advance by continuing to rotate the drive screw 130 in a clockwise direction, the spherical rod end 146 may apply enough pressure to the opening 150 of the ball receiver 148 such as to allow the opening 152 to temporarily increase in diameter so the spherical rod end 146 may pass into the cavity 152 of the ball receiver 148, thus coupling the drive screw 130 to the second backstop 122.
To provide proper coupling as yet allow the necessary deformation to join and disjoin the spherical rod end 146 with the ball receiver 148, it is suggested that the material composition of the ball receiver 148 have a modulus of elasticity of between 1.0 and 20.0 GPa. The elastic properties of the ball receiver 148 may allow the necessary deformation of the opening 150 of the ball receiver 148 to receive and remove the spherical rod end 146 of the drive screw 130 while allowing the opening 150 of the ball receiver 148 to spring back to its original dimension, thereby coupling the second backstop 122 to the drive screw 130 when assembled together. The clamping tool 100 shown with the first backstop 116 and the second backstop in the top, middle and lower positions are shown in
As is shown in these figures, the first backstop 116 may be positioned in any of the backstop bushings 110 by inserting the backstop pin 112 into any of the backstop bushings 110. To help hold the first backstop 116 in a position with respect to the first body member 104 of the tool body 102, a detent spring 154 that may include a detent ball 156 on one end may be provided. The detent spring 154 may be screwed into the side of the first body member 104 of the tool body 102 through an access hole 158. The detent spring 154 may be advanced into the access hole 158 until the detent ball 156 is received by a recess 160 in the backstop pin 112 of the first backstop 116. When the first backstop 116 is inserted into the backstop bushing 110, the end of the backstop pin 112 may make contact with the detent ball 156 of the detent spring 154. The user may then apply some force to push the first backstop 116 farther toward the first body member 104 of the tool body 102. This force may displace the detent ball 156 of the detent spring 154, thereby allowing the backstop pin 112 to advance and the first backstop 116 to seat against the first body member 104. At that position the detent ball 156 of the detent spring 154 may be received by the recess 160 in the backstop pin 112, thereby releasably locking the first backstop 116 to the tool body 102 while nested into the first body member 104. An acorn nut 162 may be used to screw onto the exposed portion of the detent spring 154, thereby locking it in place relative to the tool body 102.
With reference to
A typical use of the clamping tool 100 as shown may be to place a workpiece between the two removable tool dies 168 and then advancing the drive screw assembly 128 in a clockwise direction so as to decrease the space between the two removable tool dies 168. A compression force may then be applied to workpiece to alter its shape. This may be desirable in any number of situations including sheet metal work in general as well as in paintless dent removal of automobile bodies. The versatility of being able to adjust the position of one or both removable tool dies 168 with relation to the physical parameters of the tool body 102 may allow a user to position the removable tool dies 168 in a precise position while avoiding other structures and portions of the automobile body or other potential obstructions. The use of a screw mechanism, as may be found in the drive screw assembly 128, allows the user to apply a significant amount of force to the workpiece in a precise area on the workpiece.
In
Additional detail of the removable tool die 168 is shown in a preferred embodiment as displaced from the tool body 102 in
With reference to
With reference to
As is shown in
Another variation to the removable tool dies 168 is shown in
A variety of mating tool die pairs may also be used. In
In some cases a removable tool die 168 may be desired to have an angled extension 194 opposite to the rib 166, which as before, may include a detent notch 182. The purpose of the angled extension 194 may be to work around an existing element or formation in the workpiece and then be able to contact and manipulate a different portion of the workpiece. An example is shown in
Referring to
With reference to
The assembled adjustable foot stop 198 may be assembled into the first backstop 116 or, as shown in
A typical use of the clamping tool 100 is shown in
The foregoing detailed description of the present invention is provided for purposes of illustration, and it is not intended to be exhaustive or to limit the invention to the particular embodiment shown. The embodiments may provide different capabilities and benefits, depending on the configuration used to implement key features of the invention.
Priority is claimed under 35 U.S.C. §119(e) to U.S. Provisional Application No. 62/388,770, filed on Feb. 8, 2016, which is incorporated by reference herein.
Number | Date | Country | |
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62388770 | Feb 2016 | US |