The invention provides a clamp for clamping a panel. The clamp allows adjustment of an angle of tilt of the panel when clamped, relative to a surface on which the clamp is mounted. Panel height adjustment may also be provided in the clamp. Also provided are improved panel-type fences and methods for their erection.
Fences, barriers and like structures often today comprise panels supported by clamps that are in turn mounted to surfaces or structures. Elevated balconies and walkways, safety fences for swimming pools and similar architectural applications may for example comprise or be provided with panels and supporting clamps. Posts and rails may or may not be provided also, as part of such structures. It is now particularly common to use glass panels in such structures, the material typically being chosen for its transparency and attractive appearance. The present invention is particularly directed to clamps for supporting glass panels in structures or these types, but this is not to preclude the possibility of applications to other panel types and other structures.
In these and other applications, it is usually important that the panels be accurately positioned relative to each other, but this can be difficult and time consuming to achieve. For example, swimming pool safety fences are often formed of glass panels, arranged end to end and supported vertically by clamps, and without any posts, rails or other structures at the panels' upper edges. In such applications, users desire that adjacent panels be neatly aligned with each other, and particularly desire that upper edges of adjacent panels are in alignment, as deviations from alignment are then very visible. If the area on which such a fence is erected (typically of concrete, and possibly with tiles thereon) is not adequately flat, or if the glass panels are themselves not perfectly flat, great skill may be needed to achieve a satisfactory result.
The invention addresses this problem by providing clamps that allow the tilt (and optionally the height) of a panel to be adjusted.
A further problem known in this art is that many clamps, when assembled and installed, have fasteners (for example grub screws) that are visible to an observer. This is aesthetically undesirable for “architectural” applications of panel-type fences and barriers. It is desirable that clamps when installed either have no externally visible fasteners (or other parts relating to adjustments) or that these be as unobtrusive as possible. The invention addresses this problem also.
The invention provides a clamp for clamping panels as used in panel type fences, barriers and the like that when mounted on a surface allows adjustment of a tilt angle of a panel clamped in the clamp. Optionally, the height of the panel above the surface may be made adjustable also, independently of the panel tilt adjustment. The invention further provides improved panel-type fences and methods for their erection.
More specifically, in a first aspect, the invention provides a clamp securable to a panel at an edge thereof and comprising:
Preferably, the clamp comprises a panel tilt adjuster adapted to move the first and second clamping assemblies in the same lateral directions simultaneously when actuated by a user. This is important, as the advantage of a tilt adjustment is reduced if making the adjustment is difficult, for example due to a need to adjust multiple parts.
In one way of achieving this, the clamp further comprises:
The said first and second sliders when moved by said panel tilt adjuster may slide on ramps comprised in the first and second clamp members respectively, whereby to move the first and second sliders laterally.
The said panel tilt adjuster may comprise a shaft or other member accessible to and rotatable by a user so as to move said first and second sliders.
It is preferred that the shaft (or other member) is accessible through a port that when the clamp is secured on a horizontal surface is under the said edge of the panel. This is because a port located under the edge of a panel clamped in the clamp may be inconspicuous to an observer.
The said shaft (or other member) may be rotatable about an axis substantially parallel to the said edge of the panel.
In addition to the provision for adjusting the tilt of a panel in the clamp, it is desirable to provide a capacity for adjusting the panel height, independently of the capacity to adjust its tilt. To this end, in a preferred form of the clamp, said first clamping assembly can bear against the edge of the panel and is movable in a direction that is substantially perpendicular to the lateral directions and the said edge of the panel, independently of lateral movement of the first clamping assembly, whereby when the clamp is secured on a horizontal surface the height of the panel lower edge can be adjusted.
In one arrangement for providing a panel height adjustment, the first clamping assembly may be threadably engaged by a screw that:
Preferably, whether or not a panel height adjustment is provided, the connecting means comprises a clamping screw that:
The clamping screw may be rotatable within a nut that is held captive between the first and second clamp members.
The clamping screw may be rotatable about an axis that is approximately parallel to the said edge of the panel. Although not essential, the clamping screw may be coaxial with an axis of rotation of the panel tilt adjuster, when the panel tilt adjuster contains a rotatable shaft (or other member).
The clamping screw may be accessible by a user through a port that when the clamp is secured on a horizontal surface lies under the said edge of the panel. As with the provision of a panel tilt adjuster access port that lies under the said edge of the panel, this arrangement can have the advantage of being inconspicuous to an observer.
Providing a way to connect two clamp members together in which a screw or the like is inconspicuously located as disclosed herein is specifically considered an invention in itself, whether combined with provision of a panel tilt adjustment and/or height adjustment or not.
The connecting means may lie between the said edge of the panel and mutually opposing contact surfaces of the first and second clamp members whereby the contact surfaces provide a fulcrum for relative rotation between the first and second clamp members as the connecting means is actuated by a user to clamp the panel.
Preferably, the first and second clamping assemblies each comprise a resilient pad and in use of the clamp bear each of said resilient pads bears against the panel.
The resilient pad secured to the first clamping assembly respectively may be integrally formed with a resilient pad that is secured to the first clamp member.
Also, the resilient pad secured to the second clamping assembly respectively may be integrally formed with a resilient pad that is secured to the second clamp member.
There is also provided, as a further invention, a clamp securable to a panel at an edge thereof and comprising:
In a further aspect, the invention provides a fence comprising a panel supported at an edge thereof by a clamp as disclosed herein.
In a still further aspect, the invention provides a method for supporting a panel including the steps of:
The method may further comprise the step adjusting at least one of an angle of tilt of the panel and the height of a lower edge of the panel placed in the clamp before the step of clamping the panel in the clamp.
Additional features and details of the invention are described in the following description of preferred embodiments, by reference to the attached diagrams.
In this specification, the word “comprise”, and words and phrases derived therefrom including “comprises”, “comprised”, “comprising”, “comprised of” and “comprised in”, when applied to integers and steps, are intended to indicate the presence of those integers or steps, but not to preclude the possible presence of other integers or steps.
The panel-supporting clamps disclosed below are suitable for applications such as these. Their application will for convenience be described by reference to the support of vertical glass panels from below and usage of terms such as “up”, “down”, “above”, “below”, “height” and “laterally” are to be interpreted on this basis. However, it is to be understood that other applications, panel materials and panel orientations may also be found suitable.
Clamp members 202 and 204 respectively have contact surfaces 208a and 208b that abut each other, at a bottom end 210 of clamp 200. Panel 206 extends downwardly through a gap 212 at an upper end 214 of clamp 200 and has a lower edge 216.
Associated with clamp member 202 is a first clamping plate 218, having a ledge 220 with a resilient pad 221 thereon which supports lower edge 216 of panel 206, and a face 222 with a resilient pad 223 thereon which presses against a first face 224 of panel 206. Associated with clamp member 204 is a second clamping plate 226 which has a face 228 with a resilient pad 229 thereon that presses against a second face 230 of panel 206.
Clamping plates 218 and 226 are held between a first portion of panel 206 and the first and second clamp members 202 and 204, respectively, by spacing mechanisms 232 and 234, respectively. Spacing mechanism 232 transmits force between clamping plate 218 and clamp member 202 and allows adjustment of the lateral distance between first clamping plate 218 and clamp member 202 (i.e. left or right in
Connecting clamp members 202 and 204 is a connecting means 236, located above contact surfaces 208(a and b) and below the clamping plates 218 and 226.
Clamp members 202 and 204 have resilient pads 203 and 205, respectively, thereon, where a second portion of panel 206 passes through gap 212 between clamp members 202 and 204. Together clamping plate 218 and resilient pad 223 comprise a first clamping assembly 264, and together clamp member 226 and resilient pad 229 comprise a second clamping assembly 265.
In use of the clamp 200, the panel 206 is first placed between resilient pads 223 and 229, between pads 203 and 205, and on resilient pad 221. Then, spacing mechanisms 232 and 234 are adjusted to ensure that the panel 206 will be clamped at the desired angle of tilt, and the connecting means 236 is operated to draw and then hold the clamp members 202 and 204 together. Clamp members 202 and 204 act as opposing levers, with a fulcrum provided by contact between contact surfaces 208a and 208b, and clamping forces applied to the panel 206 through pads 203, 205, 223 and 229 balanced by tension in connecting means 236.
In a first form of clamp 200, connecting means 236 is adjustable to provide a desired level of tension between clamp members 202 and 204 and therefore of clamping forces applied to panel 206 through pads 203, 205, 223 and 229.
Alternatively, in a second form of clamp 200, connecting means 236 may be arranged so that clamp members 202 and 204 are held in fixed relative positions (subject to contact between them at the contact surfaces 208(a and b)). The amount of clamping force on panel 206 and the tension in connecting means 236 will then be determined by the degree of stiffness and the positioning of the resilient pads 203, 205, 223 and 229 and the extent to which they are squeezed when connecting means 236 is operated.
The first of these two forms of clamp 200 has the advantage that in the event of loosening (due for example to ageing of the resilient pads 203, 205, 223 and 229), connecting means 236 can be operated again to restore the desired clamping forces, without necessarily having to replace the pads 203, 205, 223 and/or 229.
For either of these two forms of clamp 200, the distribution of clamping forces applied to the panel 206 through resilient pads 203 and 205 on the one hand, and through resilient pads 223 and 229 on the other hand, will depend on the distances between the first and second clamping plates 218 and 226 and between the clamp members 202 and 204 at the gap 212. For ease of application by a user, it is preferred to provide for both spacing mechanisms 232 and 234 to be able to be adjusted simultaneously by a single action of a user. Means for achieving this will be disclosed below.
The height of lower edge 216 of panel 206 above surface 301 may be increased or reduced by adjustment of the height of ledge 220. Means for making such an adjustment are not shown for clamp 200, but will be disclosed in respect of clamp 300, disclosed below.
Actual embodiments of clamps according to the invention will now be described.
Clamp 300 includes first and second clamp members 302 and 304. A glass panel 306 is able to be placed and clamped in a gap 312 between upper portions 340 and 342 of clamp members 302 and 304, with its lower edge 316 supported on a resilient pad 321 that in turn overlies ledge 320. Glass panel 306 is shown in chain-dotted lines in
Clamp 300 has first and second side access ports 344 and 346 that respectively allow a user to access a panel tilt adjuster 348 and a clamping screw 350. The location of access ports 344 and 346 is beneath the bottom edge 316 of panel 300 when clamped in clamp 300, and is intended to be much less obtrusive to an observer than if they were located on other external surfaces visible on clamp 300.
In use of the clamp 300, the tilt adjuster 348 allows an installer to adjust to a small degree the angle “b” (see
The adjustment of tilt angle using tilt adjuster 348 of panel 306 is carried out with panel 306 placed in clamp 300, and then clamping screw 350 is tightened to complete the clamping of panel 306. How this functionality is achieved is set out below by reference firstly to
Each of
To allow adjustment of the position of clamping plates 318 and 326 relative to clamp members 302 and 304, clamp 300 has a set of ramps 360 comprised in clamp member 302 and a set of ramps 362 comprised in clamp member 304, and two sliders 366 and 368. Slider 366 can slide upwards and downwards (as drawn in
However, if slider 366 is moved lower on ramps 360 and slider 368 is moved higher on ramps 362, the clamping plates 318 and 326 and pads 323 and 329, that is, clamping assemblies 364 and 365, move to the right as drawn in
Conversely, as shown in
Clamping plate 318 is prevented from moving excessively upwards during panel tilt adjustment by the panel 306 itself bearing on pad 321 and by screw 354 as described below. Desirably, clamping plate 326 is prevented from moving excessively upwards during panel tilt adjustment by a stop 333 comprised in clamp member 304. (See
In this way, ramps 360 and 362, and sliders 366 and 368 together amount to the “spacing mechanisms” 232 and 234 of clamp 200. To illustrate how the sliders 366 and 368 are movable together,
In effect, sliders 366 and 368 are placed between clamp member 302 and clamping assembly 364 on one hand and between clamp member 304 and clamping assembly 365 on the other hand to adjust the positions of clamping assemblies 364 and 365 relative to the clamp members 302 and 304 and panel 306. However, it is to be noted that different parts of the sliders 366 and 368 can contact the clamping assemblies depending on their relative positions (for example slider 366 can contact clamping plate 318 at edges 396 or 398 or on surface 394).
Comprised in sliders 366 and 368 are push rods 370 and 372 respectively that extend downward (as the clamp 300 is drawn in
Clamp member 302 is shown in
Slider 366 is shown in
Depending on the relative positions of slider 366 and clamping plate 318, clamping plate 318 is contacted by slider 366 on edges 396 or edges 398 or by surface 394. It has been found that slider 366, when made in the way described above and shown in the Figures, can be so proportioned that either edge 396 or edges 398 is reasonably close to a central vertical position (when the clamp 300 is vertical as drawn) on clamping plate 318.
Ramps 360 and push rod 370 are circularly arcuate (relative to a common centre axis, not shown, that is parallel to the length of shaft 374) firstly for compactness, so that clamp member 302 can be reasonably compact yet provide for sufficient adjustment range of panel tilt adjustment, and secondly so that spoke 376 passes through opening 380 of push rod 370 at a radius from shaft 374 that does not vary as much as would be necessary if ramps 360 were straight. This reduces the variation in the torque required to rotate tilt adjuster 348 through its possible range of angles and so eases the process of adjusting panel tilt. Opening 380 in push rod 370 is tapered along its length, having a larger diameter on the side of push rod 370 that faces shaft 374 than on the side that faces away from shaft 374, to accommodate relative movement between spoke 376 and push rod 370. Spoke 376 passes through opening 380 with some free play. (Similarly, opening 382 in push rod 372 is tapered in the same sense as can be seen in
Shaft 374 of panel tilt adjuster 348 is supported for rotation about an axis 443 partly on part-cylindrical surfaces 404 and 406 of clamp member 302.
Ramps 360 are accommodated in a recess 408 formed in upper portion 340 of clamp member 302 for lightness. It will be noted that the ramps 360b and 360c and 400a and 400b act structurally to stiffen upper portion 340 of clamp member 302 against bending loads applied through resilient pad 303, which is secured to a surface 410 at its upper end.
Clamp member 304 is shown in
Corresponding to ramps 360b and 360c of clamp member 302 in clamp member 304 and located in a recess 409 are similarly arcuate ramps 362b and 362c, collectively referred to as ramps 362, and corresponding to guide ramps 400a and 400b are guide ramps 401a and 401b. Push rod 372 of slider 368 slides on guide ramps 401a and 401b and passes downwardly through an opening 403 in clamp member 304. Below opening 403, spoke 378 passes through opening 382 in push rod 372 (see
In addition to surfaces 404 and 406 of clamp member 302, shaft 374 of shaft 374 of panel tilt adjuster 348 is supported for rotation on part-cylindrical surface 405 of clamp member 304.
Nuts 356 engaged on screw 354 in use lock screw 354 onto pillar formation 431. The height of clamping plate 318 above the surface 301 to which clamp 300 is mounted can be adjusted up or down by suitable positioning of nuts 356 on screw 354 and rotation of screw 354 in formation 352. As ledge 320 comprised in clamping plate 318 supports panel 306, such adjustment also raises or lowers panel 306. This adjustment is independent of the panel tilt adjustment.
Clamp member 302 has a base member 414 of plate-like form by which it can be secured to a substrate such as surface 301. In the assembled clamp 300, base member 414 is received between side walls 416 and 418 of clamp member 304, and surfaces 408a on base member 414 contact surfaces 408b of clamp member 304. Surfaces 308a on base member 414 correspond to contact surfaces 208a of clamp 200, and surfaces 308b on clamp member 304 correspond to contact surfaces 208b of clamp 200, so that in assembled clamp 300 contact between surfaces 308a and 308b provides a fulcrum about which clamp members 302 and 304 rotate very slightly while being progressively pressed against panel 306 therebetween during the clamping process.
Next, the way in which clamp members 302 and 304 are drawn and held together to clamp the panel 306 therebetween, is described, i.e. the practical realization of the “connecting means” 236 of the idealized clamp 200 described above.
Clamp member 302 comprises a hook 430 on a pillar 431 by which hook 430 is secured to the remainder of clamp 302. (When clamp member 302 is a casting, hook 430 and pillar 431 are preferably integrally cast parts of clamp 302). Corresponding to hook 430 and pillar 431 of clamp member 302, clamp member 304 comprises a hook 434 on a pillar 435. Hook 434 and pillar 435 are also preferably integrally cast parts of clamp member 304. In clamp 300, both hook 430 and hook 434 extend partway circumferentially around (that is to say hook on to) a longitudinally tapered end portion 351 of the clamping screw 350 at the same location therealong, which end portion 351 in use is positioned between, and in contact with, inwardly facing throat surfaces 432 and 436 of hooks 430 and 434 respectively. Throat surfaces 432 and 436 are shaped as parts of conical or approximately conical surfaces so as to be urged apart thus bringing clamping plates 318 and 326 towards each other as tapered end portion 351 moves inwardly between them, with contact between surfaces 308a and 308b providing a fulcrum for slight relative rotation between clamp members 302 and 304.
Note that the in assembled clamp 300, the clamp members 302 and 304 come closely together below their upper portions 340 and 342. To allow for relative rotation of clamp members 302 and 304 about the fulcrum provided by their abutting contact surfaces 308a and 308b, there are small gaps 309 between clamp members 302 and 304. Although in the Figures gap 309 appears only as a line because it is narrow, it actually tapers slightly, being wider at the top than the bottom. (Note: In the alternative embodiment mentioned above, having a fixed distance between the two clamp members 302 and 304, gap 309 may instead be closed completely or substantially so.)
Threadably engaged with clamping screw 350 is a hexagonal nut 358. When clamp 300 is assembled, nut 358 is received in recesses 440 and 441 of clamp members 302 and 304 respectively. Recesses 440 and 441 are shaped to hold nut 358 captive between clamp members 302 and 304 in assembled clamp 300 and to prevent rotation of nut 358.
An end 357 of clamping screw 350 is accessible to a user through second side access port 346 of clamp 300. Clamping screw 350 is shown in
It is important, when clamp members 302 and 304 are brought together to clamp panel 306, that they be in accurate registration with each other. Therefore, clamp member 302 has two locating formations 438 that, as clamp members 302 and 304 are brought together, are received close-fittingly within two recesses 439 in clamp member 304. This firstly ensures that clamp members 302 and 304 are at substantially the same location as each other in a direction along the length of the lower edge 316 of panel 306. However, in addition, angular misalignment of clamp members 302 and 304 (i.e. in which surfaces 410 and 412 of clamp members 302 and 304 are out of registration with each other even when the clamp members are in registration elsewhere) is also avoided as follows. Recesses 439 have upward facing surfaces 437 against which locating formations 438 bear as end portion 351 of clamping screw 350 forces apart the throat surfaces 432 and 436 of hooks 430 and 434. This is because hooks 430 and 434 are positioned between (as well as below) formations 438.
This arrangement, in which two clamp members 302 and 304 are kept in both longitudinal (i.e. along the length of a panel edge) and angular alignment by having two spaced-apart locating formations (such as 438) that are close-fittingly received in, and that in use bear against on upwardly or downwardly facing surfaces (such as 437) of, cooperating recesses (such as 439) is considered an invention in itself, independently of the panel tilt adjustment capability.
To avoid damage to clamped panel 306, resilient pads 303 and 305 are secured (for example using a suitable adhesive) on surface 410 of clamp member 302 and surface 412 of clamp member 304 respectively. Resilient pads 323 and 329 are similarly secured on clamping plates 318 and 326 respectively for the same reason. In addition, resilient pad 321 is provided on ledge 320 of clamping plate 318 to protect and cushion the lower edge 316 of panel 306. All resilient pads referred to herein may conveniently be made of suitable vulcanized natural rubber or synthetic rubber, although the use of suitable resilient plastics materials is not precluded.
Edge surfaces 445 of clamp member 302 and edge surfaces 447 of clamp member 304 are desirably also padded to avoid damage to panel 306, to prevent ingress of water or solid matter between panel 306 and clamp members 302 and 304, and for improved appearance. This can be done by additional and separate resilient pads (not shown) sized and shaped for securing on surfaces 445 and 447.
However the padding arrangement of clamp 300, which gives a lower count of separate parts, and is thought more convenient in actual manufacture and/or use, will now be described, by reference to
Also comprised in resilient pad assembly 490a as integral parts thereof are the resilient pad 323, that in clamp 300 is secured to clamping plate 318, and elongate arms 493 and 494. Elongate arms 493 and 494 connect resilient pad 323 to legs 491 and 492 respectively. Resilient pad assembly 490a can be conveniently manufactured by being cut or punched from a sheet of appropriate resilient material with one stroke of a shaped die, which is convenient. Elongate arms 493 and 494 can contact, but are not secured to any part of, clamp member 302.
The elongate arms 493 and 494 are narrow and able to flex and stretch as necessary so that resilient pad 323 can move up (towards resilient pad 303) independently of legs 491 and 492, as the height of clamping plate 318 is adjusted. So that resilient pad 323 can cover a sufficient area of clamping plate 318, yet allow enough flexing and stretching of elongate arms 493 and 494, resilient pad 323 has curved edges 495 which elongate arms 493 and 494 can wrap partially around when clamping plate 318 and resilient pad 323 are adjusted as high as they can go. (Note that adequate resistance of resilient pad 323 to excessive thinning under clamping pressures depends on a suitably high ratio of surface area to length of periphery. The shape shown in
An upper portion 497 of resilient pad 323 is in use secured to an upper part 499 of clamping pate 318 that is bent outwards to ease the movement of panel 306 downwards through gap 312 into clamp 300.
Generally, when resilient pad assembly 490a is used, resilient pad 321 will be a separate item. Resilient pad assembly 490a can be extended downward (not shown) so as to also comprise resilient pad 321, however, depending on the material used for resilient pad assembly 490a, the sharp corner between clamping plate 318 and ledge 320 may make this impractical.
A resilient pad assembly 490b, identical to resilient pad 490a, is used on clamp member 304, to provide the functions of resilient pads 305 and 329, and to pad surfaces 447.
Note that resilient pad assembly 490a is shown in an unloaded condition, in which, elongate arms 493 and 494 are straight. In an alternative embodiment (not shown) of resilient pad assembly 490a, elongate arms 493 and 494 are made to have a curved shape when in an unloaded condition, to reduce the amount of stretching required of them during upward movement of pad 323.
In still another alternative embodiment, a resilient pad 480a (shown in
In use, the clamp 300 is assembled, secured in place (for example on the structural member 472, as shown in
Arrangements and methods for mounting the clamp 300 to structures and substrates will now be described.
Clamp 300 may be mounted directly on a structural member 472 (or surface such as 301) that is sufficiently rigid and strong to withstand the forces transmitted to it by the combination of clamp 300 and a panel 306 clamped therein.
Hole 464 is elongate as shown in
An alternative to the arrangement shown in
However, some structures, such as timber decks, may be of insufficient rigidity to withstand the forces transmitted into them by the clamp 300 when the above mounting arrangement is used. For mounting to such a structure, a baseplate 454 may be secured to clamp member 302 to provide a larger area of contact with the structure. Base plate 454 is shown in
Baseplate 454 has two slot-type holes 462 through each of which a bolt (not shown) can be passed, the heads (not shown) of these two bolts being received within hole 464 in base member 414 of clamp member 302. Hole 464 has a central slot 466 joining two round openings 468, large enough for the bolt heads to be received therein with clearance. The fact that holes 462 are elongated allows the clamp 300 when mounted via baseplate 454 to be moved laterally (i.e. perpendicularly to the length of panel 306 held in the clamp 300) before being finally secured firmly in place. Such an adjustment is a useful addition to the panel tilt and height adjustments provided by clamp member 300 itself. Alternatively, a single bolt (not shown) may be used, passing through a central hole 455 in baseplate 454.
Although baseplate 454 is shown as having a hexagonal shape, other suitable shapes are of course not precluded.
Another arrangement is suitable where for example it is desired to mount clamp 300 on a concrete slab 528 or the like. (For convenience, only a concrete slab 528 will be described, but this is not to preclude mounting to other forms of substrate.) Some prior art clamps (not shown) are mounted on concrete slabs by core-drilling or cutting a hole in the slab larger in diameter than the clamp's largest transverse dimension, placing a lower portion of the clamp in the hole and then placing grout around that lower portion to secure the clamp in the hole. The result can be unsightly and often a decorative collar (not shown) is placed around the clamp at the slab surface to hide the grout. This is unnecessary for clamp 300, when mounted as described next.
To provide clamp 300 secured to slab 528 in this way, hole 526 is first core-drilled or cut. Then clamp member 302, with bolt 520 and nut 522 secured thereto, is positioned on surface 530, with anchor 512 in hole 526. Grout (for example of cementitious type) or settable adhesive (for example of epoxy type) is then poured or injected through both openings 468 of hole 464, and flows downward into hole 526 and into space 513 between bolt 520 and anchor 512, these spaces communicating with each other through holes 518. The shape of hole 464 (see above, with reference to
Note that the particular cross sectional shape of anchor 512 shown in
It is desirable to position the clamp member 302 correctly before grouting, and doing so can limit any need to rely on the panel tilt adjustment to correct any inaccuracies. For this purpose, the step of grouting may also be facilitated by temporarily assembling clamp 300 using instead of clamp member 304 a “dummy” clamp member 532, shown in
Lower portion 544 has a cutaway area 550 that allows access to nut 522 and to hole 464 for grout placement.
In use, clamp members 540 and 302 (302 with anchor 512 attached) are secured to panel 306, and it can then be correctly positioned and propped in place by an installer, and the grouting process carried out to secure anchor 512 in place. Then clamp 546, clamp member 540 and panel 306 are removed, and clamp member 304 assembled to clamp member 302 and the remaining parts of clamp 300. Finally, panel 306 is placed in the completed clamp 300, its tilt adjustment used to correct any misalignment as and if required, and clamp 300 fully tightened on panel 306.
As an alternative to direct mounting of clamp 300 against slab surface 530, clamp member 302 may be firstly secured to base plate 454, as described above, anchor 512 installed as before, and then this assembly grouted in place in essentially one of the same ways as described above, grout or adhesive in this case passing downward through holes 462 of base plate 454.
As still another alternative, a conventional expanding bolt anchor (not shown) may be installed in a hole (not shown) cut in slab 528 so that clamp 300 (with or without base plate 454) can be secured by a bolt (not shown) received in the bolt anchor. (Where the base plate is used, two such bolt anchors may be used, with bolts passing through holes 462.)
Yet another possibility (not shown) is to grout a threaded member (such as a bolt) into a hole such as hole 526 so that the threaded member protrudes above surface 530 and can then be used to secure clamp member 302 in place, again with or with without baseplate 454. (Two threaded members can be used if the baseplate 454 is used, passing through holes 462.)
A yet further possibility (not shown) is to bolt clamp member 302 in place directly with a concrete bolt, i.e. a bolt that is simply screwed down into a pilot hole in the concrete slab 528. Where the baseplate 454 is used, two such concrete bolts may be used, passing through holes 462.
It will be noted that all of the mounting methods described above allow removal or repositioning of the clamp 300 after installation, if required.
The methods described above for mounting clamp 300 to a slab 528 or like structure are all conveniently possible because clamp member 302 has a cavity 541 above base member 414 for fasteners or fastener parts to be received and then hidden when clamp members 302 and 304 are assembled together.
The mounting arrangements and methods described above are considered as inventions in themselves, independently of the panel tilt adjustment capability.
As mentioned above, some prior art clamps are able to be mounted directly in a concrete or other structure by being grouted into holes drilled or otherwise formed in that concrete structure. A further clamp 600, with panel tilt adjustment capability, that can be mounted in this way, will now be described, by reference to
Clamp 600 clamps a panel 606, and allows the tilt of panel 606 to be adjusted, in the same way as clamp 300 clamps panel 306 and allows its tilt to be adjusted. The main components of clamp 600 are first clamp member 602 and second clamp member 604, which correspond in their functions to first and second clamp members 302 and 304, respectively, of clamp 300. The explanation above of the way in which clamp 300 is assembled and in which it clamps and allows tilt adjustment of panel 306, and the components by which this is realized, are equally applicable to clamp 600 and its clamping of panel 606, and so need not be repeated here. Clamp 600 has a panel tilt adjuster 648 the same as, and operating in the same way as, tilt adjuster 348 of clamp 300.
Also, clamp 600 has a clamping screw 650 the same as clamping screw 350 of clamp 300. Clamping screw 650 can be used to draw clamp members 602 and 604 together so as to clamp panel 606 therebetween by the same mechanism as described above in respect of clamp 300 and its clamping screw 350. This mechanism will also therefore not be described again here.
Clamp 600 may be provided with panel height adjustment in the same way as clamp 300. Preferably, however, the panel height adjustment facility of clamp 300 is omitted. To achieve this, clamp 600 has no equivalents of ledge 320, pad 321, screw 534 and nuts 356. Clamping plate 618 and a resilient pad 623 are provided, that do what clamping plate 318 and pad 323 do in clamp 300, for clamping and tilt adjustment, but do not have a ledge and pad equivalent to ledge 320 and pad 321. Instead, in clamp 600 the lower edge 750 of clamped panel 606 is supported on a resilient pad 625 that abuts upwardly facing surfaces 690 and 691 of clamp members 602 and 604. Excessive upward movement of clamping plate 618 is limited by stops 634 in clamp member 602. Stops 636 of clamp member 604 serve the same purpose as stop 333 in clamp member 304. (Note that resilient pad 623 is shown with an optional slightly different shape from pad 323 of clamp 300.)
The reason why the panel height adjusting facility can be omitted from clamp 600 is as follows. In normal installation practice (leading to the result shown in
Below the positions of tilt adjuster 648 and clamping screw 650, first clamp member 602 comprises an intermediate portion 702 and a lower portion 703, and second clamp member 604 comprises an intermediate portion 704 and a lower portion 705. In assembled clamp 600, edge surfaces 706 and 707 of intermediate portions 702 and 704 face each other. Surfaces 708a and 708b abut each other and have the same function in clamp 600 as surfaces 308a and 308b on clamp 300. That is, they provide a fulcrum about which clamp members 602 and 604 rotate very slightly while being progressively pressed against panel 606 therebetween during the clamping process.
Lower portions 703 and 705 of clamp members 602 and 604 provide an anchoring effect when clamp 600 is grouted into a hole. More particularly they function as anchoring formations having upwardly facing surfaces (eg 765, 766) whereby after grouting clamp 600 cannot be dislodged from hole 756 by simply lifting it upwardly without actual fracturing of the grout 760. Note that the shapes of lower portions 703 and 705 provide openings 719 through which in assembled clamp 600 the settable grout 760 (in the form of a thick liquid or slurry) being poured into hole 756 can enter a cavity 718 defined by and lying between the intermediate portions 702 and 704 and lower portions 703 and 705. Once grouted in place, that part of clamp 600 above the grout surface 764 has substantially the external appearance of clamp 300 as shown in
Of course, like clamp 300, clamp 600 may have other external appearances and shapes, consistent with their functioning in the ways described herein.
Provision may be made for electrical earthing of clamp 600 where this is desirable, or required. Thus, lower portions 703 and 705 have holes 721 with surrounding lands 722 whereby screws and nuts (not shown) can be used to secure earthing wires (not shown) to clamp 600.
A problem that can arise, albeit rarely, is breakage of a panel such as panel 606, so that a replacement must be fitted. Where the whole lower end of a clamp is grouted in place, as shown for clamp 600 in
Clamp 800 has a single anchor formation 803, comprised in clamp member 802, which can be firmly retained in hole 870 by grout 825. Clamp member 804 has no corresponding anchor formation, and is able to be disassembled (or simply loosened) from clamp member 802 when required for replacement of a broken panel (not shown). Anchoring formation 803 comprises gussets 820 and, depending therefrom, webs 821. Webs 821 in turn terminate in a bottom plate 822. Spaces 823 are left between webs 821 so that grout 825, when poured into hole 870 can enter the interior of clamp 800, for example up to the level of surface 872 to help prevent damage to the installation due to water ingress. However, it is emphasized that the particular form of anchor formation 803 is not essential. Other suitable shapes may be used that when grouted in to hole 870 as in
Clamp member 804 is the in its essentials the same as clamp member 304, and that part of clamp member 802 above anchor formation 803 is in its essentials the same as clamp member 302 (except for gussets 820) so that clamp members 802 and 804 mate and cooperate in the same way as clamp members 302 and 304. Surfaces 808a correspond in function to surfaces 308a of clamp member 302.
Clamp 800 is positioned and grouted in place in hole 870 with a panel (not shown) clamped therein, in the same way as described above for clamp 600, with the following exception. Before grout 825 is placed, a membrane 879 of soft flexible material, such as for example a closed-cell plastics foam or natural or synthetic rubber, is secured by adhesive to the exterior of that part of clamp member 804 that is to lie below surface 852. This allows the small relative movement of clamp members 804 and 802 during clamping and unclamping to occur, without damage to grout 825, when clamp member 804 is loosened (by loosening clamping screw 850) from clamp member 802 to allow removal and replacement of a broken panel. Once the new panel is positioned between clamp members 802 and 804 the clamp 800 can be re-tightened, with tilt adjustment if necessary. The depth to which clamp member 804 lies below surface 872 is chosen during initial installation according to the application. Guide marks for this depth are shown in
Bottom plate 822 of anchor formation has a hole 829 for attachment by a bolt (not shown) and nut 826 (shown in position in the Figures) of an additional anchor formation (not shown). This may sometimes be required to increase resistance to clamp movement against loads applied to clamp 800 through a panel therein. A formation 830 is provided to prevent rotation of nut 826 when nut 826 is in use.
Also, extending upwards from bottom plate 822 are two projections 828 which are useful in the erection of fences (such as fence 100 shown in
The arrangement disclosed above, by which pairs of clamp members (such as 302 and 304 of clamp 300, 602 and 604 of clamp 600, and 802 and 804 of clamp 800) are held in clamping relationship with a panel is advantageous in itself, even if no panel tilt adjustment facility is provided.
Also omitted from clamp 900 are components required for panel tilt and height adjustment, such as those shown in
However, in clamp 900 the same arrangement is provided for drawing and holding clamp members 902 and 904 together as in clamp 300. Specifically, there is a clamping screw 950 the same as, and corresponding to, clamping screw 350, a captive nut (not shown) that does in clamp 900 what nut 358 does in clamp 300, and hooks (not shown) in essence the same as, and corresponding to, hooks 430 and 434. Screw 950 is positioned similarly to screw 350 in clamp 300, i.e. aligned parallel to and below (when clamp 900 is upright) the panel edge 907, so as to be advantageously unobtrusive compared to many prior art clamps.
Clamp 900 may be provided with any of the mounting arrangements described above in relation to clamps 300, 600 and 800.
It is even possible to provide a still further clamp (not shown) in which the above arrangements for drawing together and holding two clamp members are duplicated. Such clamp would be generally the same as clamp 900 except for having a second clamping screw (not shown) the same as screw 950 accessible from a position on the opposite side of the clamp from the first. To secure a panel in such a clamp, the two clamping screws would be screwed inward from opposite directions, both parallel to the clamped panel's edge.
Many other variations of the inventions disclosed herein will suggest themselves to the skilled person. One example is shown in
It is possible to provide more ramps 360 for the slider 366 (or a slightly wider version thereof (not shown)) than the two ramps 360b and 360c shown in
Number | Date | Country | Kind |
---|---|---|---|
2014901347 | Apr 2014 | AU | national |
2014904192 | Oct 2014 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2015/000208 | 4/11/2015 | WO | 00 |