Clamshell basket loader

Information

  • Patent Grant
  • 6213706
  • Patent Number
    6,213,706
  • Date Filed
    Monday, May 24, 1999
    25 years ago
  • Date Issued
    Tuesday, April 10, 2001
    23 years ago
Abstract
A loading device mounted to a collection vehicle is disclosed. The loading device may comprise several embodiments for scooping a soft-sided object through either a horizontal or vertical plane. The loading device is attached to a mechanized arm for compound angular displacement and operable between a stowed, extended, lift, and dump positions. A swivel mount interconnects the mechanized arm to the collection vehicle and further compounds the angular displacement and operating positions of the loading device.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to mechanized material handling devices. More particularly, this invention relates to an apparatus for scooping, lifting and dumping objects, either hard or soft-sided, into a fixed or removable collection receptacle.




2. Discussion of the Related Art




Over the years, the labor intensive collection of waste and recyclable materials has become increasingly automated. To further automate the collection process, considerable changes and advancements have been made to the vehicles used to collect, haul, and dispose of waste and recyclable materials. To this end, collection vehicle types have been developed that load from the back, front, or side.




Furthermore, the types of containers in which materials are placed at the points of collection have evolved into various designs to assist in collection automation. For example, the containers may be large rigid steel enclosures, rigid plastic cans, removable collection receptacles, or one use throw away receptacles. The existence of many types of containers, of course, has led to the development of a variety of dedicated accessing, lifting and dumping devices carried by collection vehicles.




Recognition of the need to automate the collection of waste materials, has led to the development of mechanized handling devices including container holding or grasping devices. These grasping devices are commonly connected to an arm which is connected to a base, such as a collection vehicle. The arm and grasping device are operated to engage, lift and dump a container of interest into a receiving hopper of the collection vehicle.




Many current grasping devices attempt to simulate the movement and grasping of the opposed thumb and forefinger of a primate. Opposing members of a typical grasping device are drawn together toward a central plane. In use, the opposing members surround a container and pinch the container with enough force so that the container does not slip through the opposing members.




A representative example of such a grasping device appears in U.S. Pat. No. 5,391,039, issued to Holtom, which describes a refuse loader arm that includes a lift member and a reach member articulated to one another at a pivot point. The lift member pivots vertically and is attached at one end to the refuse vehicle. The reach member is further articulated at its free end to a pair of finger like members which are held at a constant angle to the lift member by a parallelogram linkage. The lift member and the reach member pivot in a common plane to reach out and grasp the container of interest and lift and dump the container.




Similarly, U.S. Pat. No. 4,175,903, issued to Carson, describes an apparatus for picking up containers wherein a boom arm is attached to a platform. The platform is pivotally attached to a refuse vehicle for rotating in a generally horizontal plane, and the boom arm is pivotally attached to the platform for pivoting vertically to raise and dump a container. Two pick-up arms, in relatively parallel spaced relation and attached to the boom arm, are provided to squeeze the container.




Examples of other grasping devices including a single actuator and a pair of arcuate arms are described in U.S. Pat. No. 4,461,608, to Boda; U.S. Pat. No. 4,708,570, to Smith et al.; and U.S. Pat. No. 5,026,104, to Pickrell. Each of the devices described in these patents includes a relatively complex linkage mechanism not designed to grasp soft sided containers such as plastic bags. Boda describes an apparatus including a pair of arcuate arms connected to a common support member at spaced pivot joints. A shaft is connected to each arm and to a lever arm, wherein movement of the lever arm by an actuator causes the shaft to rotate to move the gripping arms. Smith et al. describe a grasping device including a single actuator pivotally connected to an arcuate arm and a connecting rod attached to this arm to operate a second arcuate arm to grasp an object of interest. Pickrell describes a gripping device having a single actuator attached to a lever which, in turn, is attached to rotate an arcuate arm having gears meshed with gears operating a second arcuate arm. The arms carry a belt or flexible mechanism to enclose and grab circular objects of various sizes. In each of these systems a relatively complex linkage mechanism is required to move the arms.




Grasping devices which include multiple actuators and a pair of single member arcuate arms have been described in U.S. Reissue Pat. No. 34,292, and U.S. Pat. Nos. 4,227,849 and 4,872,801. In each of these patents, the arms are pivotally attached to a common support member and operated by hydraulic cylinders pivotally attached to the same support member.




A grasping device including multiple actuators and arms having multiple members is described in U.S. Pat. No. 4,669,940, issued to Englehardt et al. That device provides a pair of straight secondary arms pivoted to a common support member inside a pair of angled primary arms. The secondary arms roll along the inside of the primary arms to form a hexagon as the primary arms are pushed together by hydraulic cylinders.




U.S. Pat. No. 5,092,731, issued to Jones et al, describes a grasping device including two compound (segmented) arcuate arms linked to an I-beam member operated by actuators. The inner portion or segment member of each arm is slidably attached to the I-beam member which, in turn, is pivotally attached to the common support member. The I-beams rotate to move the inner members between an open and a closed position as the actuating hydraulic cylinders retract and expand, respectively. The outer portions or segment members of each arm are pivotally attached to the inner member and rollers at the end of each I-beam cause the outer members to rotate about the pivot joint to grasp an object.




The devices discussed above are designed to grasp generally circular, relatively rigid objects. A device for lifting and holding containers having a plurality of basic rigid shapes is described in U.S. Pat. No. 4,401,407, to Breckenridge. Breckenridge describes a device having a pair of arms including an inner member pivoted at one end to a frame and an outer member pivoted between its ends to the second end of the inner member. A complex linkage mechanism is attached between the frame and the two members for coordinating movement of the inner and outer members. While the mechanism is functional, this device also does not effectively grasp plastic bags or other soft sided containers.




PCT International Application Publication No. WO 92/01612 describes a device for grasping containers of several rigid shapes. The described device includes oppositely disposed compound articulated arms pivotally attached to a central support member. Each arm includes an inner and an outer member curved to fit around a container and having grip padding for holding the container. In operation, the arms are moved by four actuators. Although gripping pads are provided, a soft sided container would slip through the articulated arms.




Other refuse collection systems have included grasping and loading systems. Side-loading mechanisms of this type are described in U.S. Pat. Nos. 3,910,434 and 4,090,626 to Ebeling et al.; U.S. Pat. No. 4,427,333 to Ebeling; and U.S. Pat. No. 4,597,710 to Kovats. A vertical rail assembly having a bin-gripping carriage apparatus for engaging, lifting and dumping a refuse container is the subject of U.S. Pat. No. 5,007,786 to Bingman.




Loading devices having dedicated multi-compartment collection receptacles which operate using guided mechanized lift and dump systems to lift and empty containers into corresponding receptacles have also been described. One such system is shown in Dinneen (U.S. Pat. No. 4,840,531). The internal compartments are discharged by tilting the truck body relative to the chassis. In Seader (U.S. Pat. No. 4,978,271), an enclosed bucket having an open top is mounted on each side of the truck's chassis, forward of a rear-loading refuse body, wherein the buckets are emptied into larger side loading compartments. Mezey (U.S. Pat. No. 5,035,563) discloses multi-compartment container/hopper systems for front and side-loading trucks.




A further side-loading multi-compartment system is depicted by Ratledge, Jr., et al. in U.S. Pat. No. 5,427,496. Other partitioned side bucket manually loaded multicompartment refuse truck bodies are illustrated and described by Horning et al. in U.S. Pat. Nos. 5,288,196 and 5,316,430 and by Glomski in U.S. Pat. No. 5,122,025. Howells et al. (U.S. Pat. No. 4,425,070) discloses a single sided partitioned bucket which loads compartments forward of a rear-loading refuse body mounted on an elongated frame. Although these systems incorporate grasping mechanisms, none of these grasping devices are able to mechanically scoop a soft sided container or scoop and grasp a hard sided container.




As is evident from the above discussion, a rather large number of grasping, gripping, and lift/dump mechanisms have been devised which take many forms and levels of complexity. Individually, however, these devices generally lack the versatility required to address a typical mixed container load presented by a household or the like which may consist of a variety of containers of fixed shape and soft containers such as refuse bags and possibly other debris. The present invention contemplates an improved more versatile container grasping and emptying or loading system that combines many desired attributes. The system can be used to load single or multi-compartment collection receptacle. The container handling system emptying device is equipped to scoop or grab both hard sided and soft disposable containers, such as refuse bags, either separately or in combination. The present invention also simplifies the mechanical complexity of prior grasping systems and introduces improvements which facilitate efficient operation.




It is accordingly a principal object of the present invention to provide a mechanically simplified device for handling objects of various shapes and rigidities.




Another object of the invention is to provide a mechanically simplified scooping and grasping device that includes actuators for scooping or grasping objects of various shapes, sizes and rigidities.




Still another object of the invention is to provide a mechanically simplified scooping device that pivots in both a generally horizontal or generally vertical plane.




A further object of the invention is to provide a simplified scooping device associated with a multi-compartment collection vehicle having a divided charging hopper.




Other objects, features, and advantages of the present invention will become apparent to those skilled in the art through familiarity with the summary of the invention, detailed description, claims, and drawings herein.




SUMMARY OF THE INVENTION




The foregoing objects of the present invention are attained by providing a scooping device capable of grasping, lifting and dumping soft sided containers. The scooping device includes a pair of opposed, hinged, mechanized jaws or scoops that are pivotally connected to a support member or support arm. In one embodiment, the scoops are stowed in an open position, and close when actuated, each scoop pivoting in a predetermined plane towards the other in the fashion of a clamshell. The scoops intersect in a relatively vertical plane forming a relatively continuous basket structure. The scoops have opposed open sides, or recesses, such that containers grasped into the closed scoops may be dumped out of the opening formed by the combined scoops.




The scoop combination or clamshell may be used effectively to pick up and dump a variety of containers including plastic or paper bags. For ease of discussion, without any limitation intended, reference will be made to the collection of plastic bags containing leaves for recycling. Typically, leaf bags are left at curbside for collection. Known grabber devices either damage the bags in attempting to grasp them, or are unable to grab bags at all. The scooping device, often, is aligned next to the bag, and each scoop is actuated to the closed position, thereby scooping and capturing the bag in the clamshell formed by the scoops. The scoops may pivot and actuate closed in either a generally horizontal, vertical, or any other plane.




In an alternate embodiment, a grabbing device and a scooping device are mounted in combination to a support member. The grabbing device has a pair of spaced, opposed arms pivotally connected to the support member. The scooping device pivots and actuates closed in a generally horizontal plane directly below the grabbing device. The grabbing device and scooping device may be operated independently or in unison.




The support member of the grasping and/or scooping devices may be mounted to any compatible apparatus. For example, it may be mounted on a material handling truck, such as a forklift, or a mechanical swivel arm attached to a refuse truck for grasping, lifting, dumping (tipping) and replacing refuse containers, as it is in the examples of the detailed embodiments. In the latter situation, the mechanical swivel arm may be manipulated to position the scoop or grabbing device around a container of interest. Either the scoop, grabber or both are then closed to grasp the container. The mechanical swivel arm is manipulated to lift and tip the container. A container addressed by the scoop typically only is dumped intact into the collection receptacle. The grabber may be used in conjunction with the scoop to hold a container within the scoop as the contents are dumped from the container.




The articulated mechanical swivel arm is attached, for example, to the chassis of a refuse vehicle, and includes arm members joined or articulated to one another, at one end. The first arm member (the lift member) is pivotally attached at a second end to an arm pivot support attached to the chassis and the second arm member (the reach member) has a free end which attaches to the support member of the scoop and grabber devices. The articulated arm pivots in a generally vertical plane to provide a lift and dump function.




In operation, at the beginning of a lift and dump cycle, the pair of scoops and the digits of the grabber are in “stowed” or open position and the articulated arm is fully retracted. From this position, the articulated arm is extended to move the scoop and grabber toward the container of interest. The scoop, grabber or both, as selected, are operated to a closed position to grab the container. The articulated arm is operated generally vertically to lift and tip or invert the container and empty the contents into a receiving hopper of the vehicle.




In another embodiment, a grabber device is provided with a pair of swivel mounted scoops pivotally attached directly to spaced apart opposing grabber arms. The scoops pivot downward and inward relative to the opposing grabber arms through a vertical plane, thereby scooping under and providing bottom support to the container being picked up by the grabber arms. In this manner, the grabber arms and scoops work together to both grab and scoop a desired object.




One grabbing device suitable for use with the scoop devices has a pair of spaced, opposed arms or digits pivotally connected to the support member. The arms are shaped to fit around containers of a plurality of different shapes, including curved, rectangular, hexagonal and others. The arms are pivoted between an open or retracted position and a closed or grasping position by fluid-operated actuators, such as hydraulic cylinders.




The arms may be either single or plural member type arms having curvilinear shape and in one embodiment shown, the plural member or articulated dual arm embodiment is described in which each arm has an inner member pivotally connected at one end to a common support member and an outer member pivotally connected to a corresponding inner member. The fluid-operated actuators, such as double acting hydraulic cylinders, are pivotally connected between each outer member and the common support member. The pivot points of the arms are closer together and closer to the container of interest than those of the actuators on the common support to provide leverage and allow the arms to grasp the container of interest on the power stroke of the double acting hydraulic cylinders.




The present invention represents a variety of improvements in a class of loading devices which can take the form in any of a great variety of embodiments. The detailed embodiments are taken as representative or exemplary of those in which the improvements of the invention may be incorporated and are not presented as being limiting in any manner.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevational view of a side loading refuse vehicle including one embodiment of the invention, shown with the loading device and mechanized arm in their stowed positions;





FIG. 2

is top plan view of the side loading refuse vehicle shown in

FIG. 1

;





FIG. 3

is a cross-sectional view taken along line


3





3


of

FIG. 1

;





FIG. 4

is an enlarged fragmentary perspective view of the loading device shown in

FIG. 1

;





FIG. 5

is an enlarged fragmentary perspective view of the loading device shown in

FIG. 1

with the deflector shield removed;





FIG. 6

is a front elevational view, partially in section, of the side loading refuse vehicle shown in

FIG. 1

, with the loading device extended;





FIG. 7

is an enlarged fragmentary perspective view of the extended loading device shown scooping a soft-sided bag;





FIG. 8

is a view similar to that of

FIG. 7

with the deflector shield removed;





FIG. 9

is a front elevational view, partially in section, of the side loading refuse vehicle shown in

FIG. 1

, with a soft-sided bag captured within the clamshell;





FIG. 10

is a front elevational view, partially in section, of the side loading refuse vehicle shown in

FIG. 1

, shown dumping the soft-sided bag into the hopper;





FIG. 11

is a side elevational view of a side loading refuse vehicle including an alternate embodiment of the invention, showing the loading device and mechanized arm in their stowed positions;





FIG. 12

is top plan view of the side loading refuse vehicle shown in

FIG. 11

;





FIG. 13

is a cross-sectional view taken along line


13





13


of

FIG. 11

;





FIG. 14

is an enlarged fragmentary perspective view of the loading device of

FIG. 11

in a stowed position;





FIG. 15

is an enlarged fragmentary perspective view of the loading device of

FIG. 11

in an extended and actuated position, capturing a soft-sided container;





FIG. 16

is a front elevational view, partially in section, of the loading device of

FIG. 15

;





FIG. 17

is an enlarged fragmentary perspective view of the loading device of

FIG. 11

in a dumping position;





FIG. 18

is a front elevational view, partially in section, of the loading device of

FIG. 11

in a dumping position;





FIG. 19

is a side elevational view of a side loading refuse vehicle including an alternate embodiment of the invention;





FIG. 20

is a top plan view of the side loading refuse vehicle shown in

FIG. 19

;





FIG. 21

is a cross-sectional view taken along line


21





21


of

FIG. 19

;





FIG. 22

is a front elevational view, partially in section, of the side loading refuse vehicle shown in

FIG. 19

, wherein the scoops are in their stowed position and the grabber is in its actuated position;





FIG. 23

is a front elevational view, partially in section, of the side loading refuse vehicle shown in

FIG. 19

, wherein the scoops and grabber are in their actuated positions;





FIG. 24

is an enlarged fragmentary perspective view of the loading device shown in

FIG. 22

;





FIG. 25

is an enlarged fragmentary perspective view of the loading device of

FIG. 19

, shown in its stowed position;





FIG. 26

is an enlarged fragmentary perspective view of the loading device of

FIG. 19

, shown in an extended position;





FIG. 27

is an enlarged fragmentary perspective view of the loading device of

FIG. 19

, shown in an extended position, wherein the grabber is shown in an actuated position engaging a rigid container;





FIG. 28

is a front elevational view, partially in section, of the loading device in its extended position as shown in

FIG. 27

, engaging the rigid container;





FIG. 29

is a front elevational view, partially in section, of the loading device of

FIG. 19

, shown in its stowed position, wherein the grabber is shown in an actuated position, engaging the rigid container;





FIG. 30

is a front elevational view, partially in section, of the loading device of

FIG. 19

in a dumping position, engaging the rigid container;





FIG. 31

is a fragmentary perspective view of the loading device of

FIG. 19

, shown in an extended position, and aligned with a soft-sided bag;





FIG. 32

is a fragmentary perspective view of the loading device of

FIG. 19

, shown in an extended and articulated position, with a soft-sided bag captured within the clamshell;





FIG. 33

is a side elevational view of a side loading refuse vehicle including an alternate embodiment of the invention;





FIG. 34

is a top plan view of the side loading refuse vehicle shown in

FIG. 33

;





FIG. 35

is a cross-sectional view taken along line


35





35


of

FIG. 33

;





FIG. 36

is a front elevational view, partially in section, of the side loading refuse vehicle shown in

FIG. 33

, wherein the mechanized arm is in its stowed position, while the grabber and scoops are in their actuated positions, with a soft-sided bag captured within the clamshell;





FIG. 37

is an enlarged fragmentary perspective view of the loading device and mechanized arm of

FIG. 33

, shown in their extended and actuated position, with a soft-sided bag captured within the clamshell;





FIG. 38

is a front elevational view, partially in section, of the loading device and mechanized arm in their extended and actuated position as shown in

FIG. 37

;





FIG. 39

is a front elevational view, partially in section, of the loading device and mechanized arm of

FIG. 33

in a dumping position, with a soft-sided bag released by partial opening of the clamshell;





FIG. 40

is a fragmentary perspective view of the loading device of

FIG. 33

, shown in its stowed position;





FIG. 41

is a fragmentary perspective view of the loading device of

FIG. 33

, shown in an extended position, and aligned with a rigid container;





FIG. 42

is a fragmentary perspective view of the loading device of

FIG. 33

, shown in an extended position, wherein the articulated arms are shown grabbing the rigid container, and the scoops are shown in their non-actuated position;





FIG. 43

is a front elevational view, partially in section, of the loading device and mechanized arm in their extended and actuated position as shown in

FIG. 42

;





FIG. 44

is a front elevational view, partially in section, of the loading device of

FIG. 33

, shown in its stowed position, wherein the articulated arms are shown grabbing the rigid container; and





FIG. 45

is a front elevational view, partially in section, of the loading device and mechanized arm of

FIG. 33

in a dumping position, with a rigid container captured within the grabber.











DETAILED DESCRIPTION




In conjunction with the several views of the figures, details of representative embodiments will next be presented. Referring first to

FIG. 1

, there is shown a refuse collection vehicle generally at


10


. The refuse collection vehicle


10


includes a refuse storage body


12


mounted on a refuse truck


14


. Without limitation, the storage body


12


is mounted on a tilt frame


16


which in turn is pivotally connected at


18


to the truck frame


20


. The tilt frame


16


is operated by a pair of tilting cylinders, one of which is shown at


22


, which extend to lift the forward end of the storage body


12


and charging hopper


26


during a dumping cycle. The storage body


12


is provided with a top-hinged tailgate


24


, against which material can be compacted and whereby material stored in the storage body


12


may be discharged in a well known manner.




The refuse storage body


12


and charging hopper


26


are recessed to allow compact storage of a side mounted loading device


28


. The loading device generally identified by numeral


28


may take on any of several embodiments, some of which are discussed below. Those skilled in the art will recognize that the storage body


12


, tailgate


24


and charging hopper


26


all may be designed for multi-compartment charging and storage, the details of which are more fully disclosed in co-pending application Ser. No. 08/570,676, filed Dec. 11, 1995, now abandoned, and assigned to the same assigns as the present application, the entire disclosure of which is incorporated herein by reference.




The loading device


28


of

FIG. 1

is pivotally mounted to a mechanized arm


30


. As best seen in

FIG. 3

, the mechanized arm includes a lift member


32


pivotally mounted to a reach member


34


. The lift member


32


is attached to a swivel mount


36


which, in turn, is attached to the refuse truck frame


20


. The reach member


34


is attached at one end to the lift member


32


, and attached at the other end to a central support member


42


. Those skilled in the art will recognize that the mechanized arm may consist of any of several embodiments known in the art including, but not limited to, a boom, an articulated mechanized arm, or an articulated swivel able arm. For ease of discussion an articulated mechanized arm will be referred to below.




In the embodiment shown in

FIGS. 1-9

, the loading device


28


is shown having a pair of scoops


38


and


40


aligned and pivotally connected to a central support member


42


. Each scoop


38


and


40


is hingedly attached at


48


and


50


respectively, to the support member


42


and actuated closed by an associated hydraulic cylinder


44


and


46


. The hydraulic cylinders


44


and


46


are attached to the support member at one end and each respective scoop


38


and


40


at the other end, to thereby actuate the scoops from an open first position to a second closed position. Each scoop


38


and


40


has an open front


52


and top


54


, whereby, when each scoop


38


and


40


is actuated to a closed position, the two scoops


38


and


40


form a clamshell or bucket


56


having an open top (see FIGS.


7


-


10


). Each scoop


38


and


40


is formed from a durable, rigid metal or polymer material the construction of which is known in the art. An internal portion of each scoop


58


and


60


is sloped to assist in the efficient loading and unloading of refuse from the clamshell


56


(see FIGS.


4


and


5


).





FIGS. 3-5

depicts the relation among the mechanized arm


30


, swivel mount


36


, and actuators. The swivel mount


36


is shown mounted to the chassis


20


of the refuse vehicle. The swivel mount


36


allows the mechanized arm


30


to be positioned anywhere between a first forward position, a middle stowed position and a third aft position. The swivel mount is operated as by hydraulic cylinder


62


. The lower (inner) end of the lift member


32


is pivotally attached at


64


to the swivel mount


36


, while the other end of the lift member


32


is pivotally attached at


66


to the reach member


34


. A hydraulic cylinder


68


is attached at one end to the swivel mount


36


and attached at its other end to the upper end of the lift member


32


. As the hydraulic cylinder


68


extends outward, the lift member


32


pivots outward and down, from a relatively vertical position, away from the charging hopper and truck body. When the hydraulic cylinder


68


retracts, the lift member


32


pivots inward and upward in a lifting direction toward the charging hopper and truck body.




The outer or free end of the reach member


34


is pivotally attached at


70


to the support member


42


. A hinged linkage


72


is pivotally attached to both the lift and reach members


32


and


34


near the pivotal attachment


66


of the lift and reach members


32


and


34


. One end of a hydraulic cylinder


76


is attached to the swivel mount


36


while the other end is attached to the hinged linkage


72


. In this manner, when hydraulic cylinder


76


extends outward, the reach member


34


extends away from the lift member


32


. A linkage rod


74


is attached at one end to hinged linkage


72


and the other end to the central pivot point of support member


42


(see FIG.


6


). In this manner, even as reach limb


34


extends away from lift limb


32


, the planar alignment of scoops


38


and


40


remains relatively fixed.




In the series of

FIGS. 5-10

, various positions of the loading device


28


are shown.

FIG. 5

shows the loading device


28


and mechanized arm


30


in their stowed position.

FIG. 6

shows the reach member


34


and lift member


32


in an extended position while the scoops


38


and


40


remain in their stowed position.

FIG. 7

shows the scoops


38


and


40


actuated to their closed position, having scooped under and enclosed a soft sided container


78


. In

FIG. 8

, the deflector shield


80


is removed, thereby revealing certain details including the hydraulic cylinders


44


and


46


shown in their extended clamshell closing position.





FIG. 9

shows the lift and reach members


32


and


34


in their retracted positions with scoops


38


and


40


closed about the soft sided container


78


.

FIG. 10

illustrates the dumping of container


78


. The lift member


32


is in its vertical (stowed) position, while actuated cylinder


76


extends the reach member


34


to its fully pivoted and extended position. Those skilled in the art will recognize that the scoops


38


and


40


may need to be opened slightly to allow the container


78


to dump out of the formed clamshell.




As one moves on to

FIGS. 11-18

, an alternate embodiment of the loading device


28


appears. The loading device


28


as shown in

FIGS. 11-13

is attached to a support member


82


which rotates on a horizontal axis in a vertical plane, by hydraulic cylinder


96


. The support member is attached to an end of the reach member


34


. Scoops


84


and


86


are operated closed by hydraulic cylinders


88


and


90


respectively, pivoting on hinges


92


and


94


of known construction. In use, when the reach limb


34


extends outward, the cylinder


96


is retracted pivoting support member


82


to rotate the clamshell so that the open ends of scoops


84


and


86


face downward. Hydraulic cylinders


88


and


90


may then actuate scoops


84


and


86


around a horizontal axis through a vertical plane to a closed position, thereby scooping a desired object into then formed clamshell or bucket


56


. When the scoops


84


and


86


are closed, an open end


98


is formed in the front portion of the clamshell (see FIG.


15


). An inner portion


100


and


102


of each scoop


84


and


86


respectively, is angled and rounded, whereby materials enclosed by the clamshell easily slide out when the clamshell is placed in the dumping position. Those skilled in the art will appreciate that the mechanized arm


30


and swivel mount


36


as described above, may likewise be incorporated into this embodiment of the invention. Of course, the loading device may be mounted to other conventional loading arm systems.




In a series of

FIGS. 14-18

, various positions of the clamshell of

FIGS. 11-18

are shown.

FIG. 14

shows the scoops


84


and


86


in their stowed position.

FIG. 15

shows the lift and reach members


32


and


34


in their extended position, and the scoops


84


and


86


rotated and pivoted to their closed position, thereby scooping and enclosing the soft sided container


78


.

FIG. 16

shows the front view of the lift and reach members


32


and


34


being retracted back towards the refuse body


12


.

FIGS. 17 and 18

shows the lift and reach members


32


and


34


in their dumping positions, wherein the scoops


82


and


84


are opened to allow the soft sided container


78


to completely dump out of the generally defined clamshell or bucket


56


.




Referring now to

FIGS. 19-32

, another embodiment of the loading device


28


, is shown. The loading device generally indicated by numeral


28


includes articulated arms


106


and


108


and horizontal scoops


110


and


112


. The loading device is attached to a support member


104


. The articulated arms


106


and


108


of a grabber and horizontal scoops


110


and


112


of a clamshell are pivotally attached by hinges of known construction to the support member


104


. The articulated arms


106


and


108


are articulated closed by pairs of hydraulic cylinders


114


and


116


respectively. The specific features of the grabber are further disclosed in co-pending application filed Nov. 21, 1994, Ser. No. 08/342,752, now U.S. Pat. No. 5,863,086, issued via FWC application Ser. No. 08/815,675, and assigned to the same assignee as the present application, the entire disclosure of which is incorporated herein by reference.




The horizontal scoops


110


and


112


are articulated closed by hydraulic cylinders


118


and


120


. The horizontal scoops


110


and


112


, attached to support member


104


, may have a similar design and construction as scoops


38


and


40


already described. The support member


104


is pivotally attached to the mechanized arm


30


. Those skilled in the art will appreciate that the articulated arms


106


and


108


of the grabber may be operated independently or in conjunction with the operation of scoops


110


and


112


of the clamshell. Also, the mechanized arm


30


and swivel mount


36


as described above, may likewise be incorporated into this embodiment of the invention.




In use, when the reach limb


34


extends outward, either or both the articulated arms


106


and


108


and the horizontal scoops


110


and


112


may actuate through a horizontal plane to a closed position, thereby scooping and/or grabbing a desired object. In a series of FIGS.,


25


-


32


, various positions of the combination grabber and clamshell of

FIGS. 19-32

are shown.

FIG. 25

shows the scoops


110


and


112


and articulated arms


106


and


108


in their stowed position, but aligned with a rigid container


122


.

FIG. 26

shows the lift and reach members


32


and


34


in their extended position.

FIGS. 27 and 28

show articulated arms


106


and


108


grasping the rigid container


122


.





FIG. 29

shows the lift and reach members


32


and


34


being retracted back towards the refuse collector body


12


, while the articulated arms


106


and


108


continue to grasp the rigid container


122


.

FIG. 30

shows the lift and reach members


32


and


34


in their dumping positions, wherein the rigid container is inverted, causing the container's lid to rotate open, allowing the contents within the container


122


to completely dump out of the container


122


.





FIGS. 31 and 32

show the lift and reach members


32


and


34


in their extended position and aligned with a soft-sided bag


78


. The scoops


110


and


112


are actuated closed, scooping under the soft-sided bag


78


. The grabber arms


106


and


108


are closed to aid in retaining the top portion of the soft-sided bag. As lift and reach members


32


and


34


reach their dumping positions, the grabber arms


106


and


108


and the scoops


110


and


112


may be opened slightly. A deflector shield


80


, as described above, may be attached to the support member


104


, to deflect the soft-sided bag


78


into the charging hopper and away from the articulated arms


106


and


108


.




Another alternate embodiment is shown in

FIGS. 33-45

. The loading device, generally indicated by numeral


28


, includes a pair of articulated arms


124


and


126


each having a scoop or blade


128


and


130


respectively pivotally attached thereto by hinges


134


and


136


of known construction. The articulated arms


124


and


126


are attached to a support member


132


. The articulated arms


124


and


126


are articulated closed by hydraulic cylinders


138


and


140


respectively. Again, as indicated above, the more specific features of the grabber may be obtained from the above referenced and incorporated co-pending application Ser. No. 08/342,752.




The scoops or blades


128


and


130


are closed by hydraulic cylinders


142


and


144


. The blades


128


and


130


scoop underneath the associated grabber arms


124


and


126


, forming a clamshell and preventing a grasped object from slipping out of the grabber arms. Those skilled in the art will appreciate that the arms


124


and


126


may be operated independently or in conjunction with the operation of the blades


128


and


130


. of course, the mechanized arm


30


and swivel mount


36


as described above, may likewise be incorporated into this embodiment of the invention as well.




In use, when the reach limb


34


extends outward, the articulated arms


124


and


126


and the scoops or blades


128


and


130


may actuate independently or in unison. The articulated arms actuate through a horizontal plane to a closed position, while the blades


128


and


130


actuate through a vertical plane. In a series of

FIGS. 36-45

, various positions of the combination grabber and clamshell combination of

FIGS. 33-45

are shown.

FIGS. 36-39

show the grabber and clamshell scooping and dumping a soft-sided container, whereas,

FIGS. 40-45

show the grabber clutching and dumping a rigid container.

FIG. 36

shows the mechanized arm


30


in its stowed position, and the scoops


128


and


130


and articulated arms


124


and


126


capturing a soft-sided container


78


.

FIGS. 37 and 38

shows the lift and reach members


32


and


34


in their extended position, and the scoops


128


and


130


and articulated arms


124


and


126


capturing a soft-sided container


78


.





FIG. 39

shows the lift and reach members


32


and


34


in their dumping positions, wherein the clamshell formed by blades


134


and


136


is inverted and opened and articulated arms


124


and


126


can be opened slightly, causing the soft-sided bag to dump out.





FIG. 40

shows lift and reach members


32


and


34


in their stowed position and aligned with a rigid container


122


.

FIG. 41

shows lift and reach members


32


and


34


in their extended position.

FIGS. 42 and 43

shows lift and reach members


32


and


34


in their extended position and grabber arms


124


and


126


articulated closed and grabbing a rigid container, while scoops


128


and


130


remain in their open position.

FIG. 44

shows lift and reach members


32


and


34


being retracted back towards refuse body


12


, while articulated arms


124


and


126


continue to grasp rigid container


122


.

FIG. 45

shows lift and reach members


32


and


34


in their dumping positions, wherein rigid container


122


is inverted, causing the container's lid to rotate open, allowing the contents within container


122


to completely dump out of container


122


.




This invention has been described herein in considerable detail in order to comply with the patent statutes and to provide those skilled in the art with the information needed to apply the novel principles and to construct and use such specialized components as are required. However, it is to be understood that the invention can be carried out by specifically different devices, and that various modifications, both as to the equipment details and operating procedures, can be accomplished without departing from the scope of the invention itself.



Claims
  • 1. A dual function apparatus for acquiring and transferring material to a receiving hopper of a collection vehicle, the apparatus comprising:a) an articulated mechanized arm connected to a collection vehicle, operable between stowed, extended, lifting and dumping positions and having a free end; b) a container grabbing mechanism comprising a pair of opposed arms connected to said free end of said mechanized arm and aligned in spaced relation operable for accessing, grasping and releasing a container of interest and a fluid-operated arm actuating system connected to said pair of arms for opening and closing said opposed arms; and (c) a pair of opposed mechanized scoops carried by and pivotally connected to said free end of said mechanized arms and disposed to converge and diverge beneath a soft-sided container of interest and provide support in a plane generally parallel to that described by said opposed arms of said grabbing mechanism and a fluid-operated scoop actuating system connected between said free end of said mechanized arm and said opposed mechanized scoops for opening and closing said scoops.
  • 2. The apparatus of claim 1, wherein said arm actuating system and said scoop actuating system are operable separately or in concert.
  • 3. The apparatus of claim 2, wherein said grabbing mechanism and said opposed mechanism scoops operate in parallel, generally horizontal planes when accessing a container to be emptied.
  • 4. The apparatus of claim 2 wherein said opposed scoops are open at the top and designed to close beneath and support the bottom of a soft-sided container to be emptied.
  • 5. The apparatus of claim 1, wherein said arm actuating system and said scoop actuating system comprise double-acting hydraulic cylinders.
  • 6. The apparatus of claim 1, wherein said grabbing mechanism and said opposed mechanized scoops operate in parallel, generally horizontal planes when accessing a container to be emptied.
  • 7. The apparatus of claim 6 wherein said opposed scoops are open at the top and designed to close beneath and support the bottom of a soft-sided container to be emptied.
  • 8. The apparatus of claim 1 further comprising a deflection shield for deflecting the material being emptied by said apparatus connected to the free end of said articulated mechanized arm.
  • 9. The apparatus of claim 1 wherein said opposed scoops are open at the top and designed to close beneath and support the bottom of a soft-sided container to be emptied.
  • 10. The apparatus of claim 1 wherein said opposed arms of said grabbing mechanism and said opposed mechanized scoops are connected to the free end of said articulated arm by a common support member.
  • 11. The apparatus of claim 1 wherein said articulated mechanized arm is swivel mounted.
  • 12. The apparatus of claim 1 wherein said container of interest is a soft container itself designed to be discarded.
RELATED APPLICATIONS

This application is a division of application Ser. No. 09/063,761, filed Apr. 21, 1998, now U.S. Pat. No. 5,934,858, issued Aug. 19,1999, which itself is a division of Ser. No. 08/579,748, filed Dec. 28, 1995, now U.S. Pat. No. 5,775,867, issued Jul. 7, 1998.

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