The present application is related to co-pending Design Patent Application No. ______, titled “CLASP FOR STRAP OR BELT,” filed on the same date by the present inventor.
The present invention relates to devices allowing the joining and disconnecting of two ends of a strand, such as a strap or belt. Devices connecting two ends a strand are often referred to as a clasp.
Clasps for securing two ends of strand together have been used in a variety of configurations. A common, and quite old, clasp that has been used with belts, securing straps, and watchbands for hundreds of years includes a series of pierced holes in one end of the strap, and a frame-and-prong buckle at the other end, where the pierced end is fed through the frame on the other end, and the prong is inserted through one of the pierced holes to secure one end of the strap to the other end.
Another known type of clasp is one that folds and is secured using a friction snap. These clasps are more difficult to manufacture as they require an increased number of parts and must be assembled. The snap runs the risk of becoming ineffective over time due to wear especially when made from non-metal materials. The geometric arrangement of the folding parts also present risk of breakage if force is applied in an asymmetrical direction while the clasp is in the open position.
Clasps that require full insertion and encasement of a plug end into a socket end can be practical but only in limited applications when two hands can be used to assemble the clasp such as a waist belt. This type of clasp typically includes multiple interlocking plug and socket components that prove difficult to align if used in other applications such as watch strap. In the case of a watch strap the user has only one free hand to manipulate the clasp and would find it difficult to properly align and connect each part.
An example of a clasp that includes latches may be found in U.S. Pat. No. 4,150,464. A disadvantage of this design is that the latches must both be inserted inside the socket component in order to fully engage, thus making engagement and disengagement of the latches more difficult and also allowing for difficulty in aligning the plug and socket parts into a position to allow easier engagement of the latches with their respective catches.
The objective of the present invention is to produce a clasp that is easy to engage and disengage, can be manufactured using 3D printing, injection molding, laser cutting, or milling, can be utilized in multiple applications such as belts, watch straps, or cargo straps, and can demonstrate all of the elements of a quality strap in numerous applications.
The present invention is a clasp that can be used to secure two ends of a strand such as a belt, watch strap, or cargo strap. The clasp is made of one plug part and one socket part and is joined by inserting the plug part into the socket part. As used herein, “plug” and “socket” are used as a non-gendered alternative to the concept of “male” and “female” connector portions, wherein a “plug” has some form of protrusion that fits snugly into a receptacle in the “socket”. A secure connection is established due to the fact that forces exerted on the strap when connected and in use are naturally applied perpendicularly to the direction of motion in which the strap is connected. Two latching mechanisms also support a secure connection by continually applying friction while in the connected position.
To connect the clasp the user will align the plug part and socket part on an equal plane, such that the cantilevered arm of the plug part is generally aligned with the socket component of the socket part. The user will then press the plug part towards the socket part until the latching mechanisms on the plug part engage with corresponding catches on the socket part.
To open the clasp the user will press against two opposing releasing protrusions which when pressed will apply force in the opposite direction as required to close the clasp. When opening the clasp, the user need only apply enough force to overcome the friction generated by the latching mechanisms.
A beneficial feature of the present invention is that the cantilevered arm of the plug part and the socket component of the socket part are tapered and shaped in equal and opposite profiles which allow for ease of alignment of each part as they are connected. Tapered profiles also existing between the latching mechanisms on the plug part and the corresponding catches on the socket part and each also aid in the alignment process.
Additional beneficial elements of the present invention include two springs in the plug part which are not made from separate components, nor do they require any separate assembly, but which are incorporated as a part of the whole of the plug part. These springs are connected to and provide force against the latching mechanisms and function by flexing thin elements connected to the plug part within their elastic limit as the clasp is being connected.
When the user begins to connect the plug part with the socket part tapered surfaces between the cantilevered arm of the plug part and the socket component of the socket part align and the arm naturally begins to insert itself into the socket. At the same moment surfaces on the socket part begin to press against latching mechanisms connected to springs on the plug part. The springs are fully compressed as the arm is inserted. Once the arm is fully inserted into the socket, latches on the plug part engage with catches on the socket part. The catches function by allowing for decompression of the springs on the plug part. This decompression of the springs allows for continuous force to be applied against the catches on the socket part and thus securely holds the clasp in the connected position.
The springs on the plug part are incorporated as a part of the whole of the part which reduce the total number of parts required to produce the clasp. Both the plug part and socket part are each comprised of a single manufactured item for a total of two items which make up the complete clasp. Both the plug part and the socket part are fully functional immediately after manufacturing with no assembling or adjusting required. As the present invention does not require the plug part to be fully inserted and encased in the socket part it is naturally more compact and allows for easier connection of each part in many use applications.
The plug part and the socket part are manufactured using moldable or malleable materials which when shaped in geometries with sufficient thicknesses exhibit relatively rigid behavior and also when shaped in geometries with thin profiles exhibit resilient deformation, or flexible spring-like behavior. These material characteristics allow for the creation of individual parts that demonstrate both rigidity and flexibility. Materials which demonstrate these behaviors include polylactic acid (common material used in 3d printing), polyethylene (commonly used in injection molding), and malleable metals such as stainless steel, brass, or bonze (commonly used in milling or CNC forming). Any material demonstrating similar characteristics as previously mentioned can be utilized in the manufacture of the present invention.
As shown in
As identified in
The strand connector 10 can include a socket where a pin may be inserted (not shown) for facilitating the connection of a link, or looped piece of fabric or rope. The present invention is not limited by the current shape of the strand connector 10 as shown in the referenced drawings and can be modified in numerous ways to allow for the connection various types of strands, whether made of interlocking links, or flexible materials such as rope or fabric.
The socket part 3 as identified in
Springs 7 and 8 that exist as a part of the plug part 3 function by allowing for resilient deformation created due to pressure applied by the socket part 4 as explained in the previous paragraph. This resilient deformation creates pressure between the latches 5 and 6 of the plug part 2 and the catches 14 and 15 of the socket part 3, thereby locking the clasp 1 in the closed position when connected. Once the clasp 1 is fully connected spring 8 becomes decompressed and returns to its unbiased original position which locks latch 6 of the plug part 2 against catch 15 of the socket part 3. Similarly catch 14 allows for partial decompression of spring 7 to a partially unbiased position and locks latch 5 against catch 14.
To connect the clasp the user will first place the plug part 2 and the socket part 3 on an equal plane as shown in
To disconnect the clasp the user will begin with the connected parts as shown in
Once the plug and socket parts 1 and 2 are separated sufficient that latch 5 comes into contact with tapered surface 18, spring 7 will fully decompress. At this point the remaining work of disconnecting the clasp will happen automatically. The sudden release of pressure in spring 7 applied through catch 5 against tapered surface 18 will overcome any remaining friction between the plug 2 and socket parts 3 and each will spring apart in an expeditious manner per the bold double ended arrow in
Alternative embodiments are contemplated within the overall scope and spirit of the present invention. For example, rather than having different latching mechanisms as shown in
The foregoing description with attached drawings is only illustrative of possible embodiments of the described clasp, and should only be construed as such. Many other specific embodiments are possible that fall within the scope and spirit of the present invention. The scope of the invention is indicated by the following claims rather than the foregoing description. Any and all modifications which come within the meaning and range of equivalents of the following claims are to be considered within their scope.