This invention relates to low frequency transducers that operate at high hydrostatic pressures.
Flextensional transducers have been used as underwater transducers since the 1950s and US Navy presently fields such devices as multiple uses as acoustic countermeasures to deter and counter both enemy sonar systems and torpedoes. Such transducers comprise of a transductive assembly such as those based on piezoelectric or magnetostrictive drive element and a mechanical shell structure that clamps these element(s). The shell acts as a mechanical transformer which transforms the high impedance, small extensional motion of the transductive assembly into low impedance, large flexural motion of the shell. According to the shape of the shell, such transducer assemblies of prior art are divided into seven classes—Class I-Class VII.
In particular, low frequency transducers having resonances below about 1 KHz-10 kHz have numerous applications as low frequency sonar projectors. The acoustic wavelength corresponding to these frequencies is on the order of the size of naval mines, and thus can hunt for and/or classify them, as well as objects of similar size. Also, wavelengths of this size permit sonar location of buried objects, a task of interest to a wide range of commercial and governmental concerns. A large problem is that the designs of these transducer classes do not exhibit stable performance as hydrostatic pressure is applied. Transducers of prior art operate at increasing depths. The increasing hydrostatic pressure causes large variations in critical sonar metrics of Free-Field Voltage Sensitivity (FFVS) and Transmitting Voltage Response (TVR).
A further challenge is that of operating at lower sub kHz frequencies, especially at greater depths. Ability to operate transducers at lower frequencies enables longer range communication. Compact sized underwater transducers are becoming essential to deployed unmanned submersibles. In particular, there is large interest to enhance the range of underwater communication capability to beyond 10 km by employment of a compact, i.e., <4 inches, high-power underwater transducers that can be operated at depths below 400 ft. Of special note is compact communication needs for underwater drones, small UUAVs, and unmanned submarines. Such submersibles are also of interest in detecting objects in littoral environments for which small, unmanned submersible vehicles are best-suited due to volumetric constraints. This leads to a demand for sonar transducers that are compact but able to operate at lower depths, and that can communicate over longer ranges at such depths.
Conventionally, the only means to achieve longer range communication (lower operational frequency) is to increase the overall mass of the transducer employed or design a complex mechanical structure incorporating a plurality of transductive elements. Such existing transducer designs that are capable of generating sufficient acoustic power at frequencies under 30 kHz include free-flooded piezoelectric ceramic rings, electromagnetic and hydraulic drivers, tonpilz or piston transducers, and some flextensional devices. However, increasing size/weight often runs counter to modern advances in underwater system that are generally seeking more compact platforms introducing increasingly limited volumes for transducer or projector install, especially for applications where the transducer forms part of a hull protrusion.
Prior art Class-V transducers, such as those shown in
Class VI and Class VII flextensional transducers were introduced as a means of overcoming the limitation of transducers at greater depths. Class VII transducers are made from shells shaped like a dog bone and, consequently, are known as dog-bone shell transducers. Both classes essentially invert their outer shells as to present a convex structure as opposed to the convex structure of Class-V transducers. Such classes of transducer advantageously produce circumferential pressure on the outer connector ring with increasing ambient pressure.
Known underwater transducers do not achieve low frequency acoustical behavior when exposed to elevated hydrostatic pressure without addition of significant mass and shell (housing) volume. The optimal configuration for ring transducer designs to resist hydrostatic pressure is to design the shell to an approximate annular (for planar transducers) or spherical (for ring transducers) shape. However, this introduces unacceptable size and weight penalties for use in many smaller deep-water operating submersibles. U.S. Pat. No. 6,643,222 B2 introduces a planar transducer that may be considered equally as a modified Class IV or Class VII transducer where the oval shell has a planar ‘concave-convex’ geometry as to purportedly provide higher resistance to hydrostatic pressure without resorting to a large spherical geometry. The problem it introduces is its ‘continuous wave’ profile incorporates heavy convex bulbous ends (element [110] of
U.S. Pat. No. 6,798,122 B1 discloses a projection array comprising transducers of ring-type, in this case Class V, transducers. However, the prior art recognizes challenges in achieving such a projector array of ring-type transducers. Arrays of ring transducers require adding threaded posts (element 10 shown in
What is needed is a transducer capable of operating at elevated hydrostatic pressures in a compact lightweight design suitable for small deep water operating submersibles. What is further needed is a transducer array assembly that eliminates the use of individual connectors for each transducer.
The invention in at least one embodiment provides a circular flextensional transducer comprising: first and second platens of semi-wave geometry, where each platen has a positive semi-wave angle; and a transductive element secured between the rims of said first and second platens and that is coaxially aligned with said first and second platens.
In another embodiment, an elliptical flextensional transducer is provided that includes a first platen of semi-wave geometry, the first platen has a positive semi-wave angle and a generally flat rim. A first sidewall assembly including a stacked ring and sidewall is stacked with the first platen. A second sidewall assembly including a stacked ring and sidewall is provided. A transductive element is disposed between and captured by the rings of the first and second sidewall and the second sidewall assembly is stacked with the first sidewall assembly. A second platen of semi-wave geometry is provided which has a positive semi-wave angle and a generally flat rim. The second platen is stacked with the second sidewall assembly.
In yet another embodiment, a method for assembling an elliptical transducer is provided. The method includes selecting a first paten of semi-wave geometry and diameter d1 having an upward facing rim and attaching a first annular spacer having an outer diameter of d1 to the upward facing rim. A first capture ring having outer diameter d1 and an inner diameter d2 with its inner diameter indented with a lower indentation of height h/2 is attached to the first annular spacer. A transductive element of diameter d2 and about height h is attached to the first capture ring. The method further includes attaching a second capture ring having outer diameter approximately d1 and an inner diameter d2 with its inner diameter indented with a lower indentation of height h/2 to the first capture ring, attaching a second annular spacer having outer diameter of d1 to the second capture ring, and attaching a second platen of semi-wave geometry and diameter d1 with downward facing rim to the second annular spacer.
In a further embodiment, a method for assembling an elliptical transducer comprises positioning a transduction element between indentations of a first and second capture ring, bonding the first capture ring to the second capture ring, bonding the first capture ring to a first annular spacer, bonding the second capture ring to a second annular spacer, bonding the first annular ring to a first platen, and bonding the second annular ring to a second platen.
In still a further embodiment, a compound acoustic transducer comprises a plurality of adjacent elliptical transducers, where each transducer includes: an upper conical assembly comprising of a first platen of semi-wave geometry, a first annular spacer and a first capture ring. Each transducer further includes a lower conical assembly comprising of a second platen of semi-wave geometry, a second annular spacer and a second capture ring. A transductive element is captured between upper and lower conical assemblies and at least the upper conical assemblies of at least first and second adjacent transducers are rigidly connected to each other.
In yet another embodiment, a platen for an elliptical transducer is provided. The platen has a positive semi-wave angle and a surface geometry of a radially symmetric wave shape including a center region and a rim. The surface includes a plurality of undulations that first form a local minima along a radial path from the rim to the center region. Each of the plurality of undulations includes a local maxima and the local maximas increase along the radial path from the rim to the center region.
The present invention is described with reference to the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements. The use of cross-hatching and shading within the drawings is not intended as limiting the type of materials that may be used to manufacture the invention.
The present invention is generally directed to a semi-wave spherical transducer that comprises a circular or elliptic transduction assembly (shell) that has sidewalls captured between identical opposing circular or elliptic conical segments (platens), each having a surface geometry of a radially symmetric wave shape that includes a center region having a center region and a rim wherein the distance between the upper and lower center regions center region is strictly greater than the distance between the upper and lower rims. Typically, any radial undulation line-cut of the semi-wave platen geometry identically terminates at a small annular region at the rim and a small disc region of radius greater or equal to zero centered at its apex that is generally flat. The undulation path of each radial cut of the platen is of a (wave) geometry introducing local maxima and minima, for the corresponding platen to be considered semi-wave, these isomorphic undulation paths must meet certain geometric requirements: (i) taken from the rim each undulation first forms a local minima (a first inward undulation), (ii) the local maxima of each undulation path are strictly increasing from the rim to apex, (iii) the semi-wave angle, defined as this positive slope of the conical segment as taken between the rim and the central axis in reference its radial axis, must be strictly positive.
The overall curvature design of the shell is designed in such a manner that it induces a negative Poisson ratio on the overall transducer shell assembly, improves the TVR, and decreases its effective frequency band over all such 2D or 3D shell structures of prior art. In some embodiments, the undulation pattern and flat regions comprising the conical shell surface geometry are developed using 3D modeling algorithms as to ensure negative Poisson's ratio behavior.
Embodiments of a Class-VIII transducer may exhibit by one or more of the following characteristics. First, the transducer may have identical top and bottom platen that are uniformly radial and not planar. Second, the platens may possess a uniform semi-wave geometry, that is, any radial cut from any edge point to the center of a platen forms a semi-wave function independent of selection of edge point. Third, the maximum height of each platen occurs, at or near, its center point is significantly higher than any point on the rim of said platen, i.e., having a strictly positive semi-wave angle. Fourth the undulation geometry of the platens is made to be generally horizontally flat over a small region around its center point and generally is made to be horizontally flat over a small region around its circumference. A transductive element in the form of a disc or disc assembly is captured between the upper and lower platen. The transductive element may include monolithic or multilayer piezoceramic discs, magnetostrictive discs, or combinations thereof where laminates and parts are suitably electroded.
Examples of Class-VIII transducer platen undulation geometry include the jinc function, sometimes called a besinc function, shown in
Turning to the drawings,
In keeping with the invention, as illustrated in
In accordance with yet another embodiment,
The modular construction of Class-VIII transducers is highly conducive to enabling a similarly non-bonded modular constructed transducer array.
In some embodiments, thru-connectors may be eliminated by laser bonding the assembly. In such embodiments the assembly is placed under load during the laser bonding process which facilitates capture the transversal transductive assembly by the upper and lower undulation platens.
Still other embodiments may incorporate small slots or holes into the undulation platen of as ports to introduce for fluidic filler, such as an oil, as a means of introducing passive hydrostatic pressure compensation. Such fluidic compensation will further broaden the range of operational hydrostatic pressures without significant decrease in performance or failure.
Referring to 460 of
It is believed that there are two underlying reasons to why the transducers of this invention exhibit high hydrostatic pressure stability. The first is that the undulation geometry of the platens mimic a more spheroidal implementation of the shell or housing of the disc transductive assembly, the second is that the undulation geometry is so designed as to impart a negative mechanical Poisson's ratio on the housing. The first better approximates the optimal design of a transducer housing for operating to greater depths without incurring the large overall sizing penalty, the second assures that the transductive assembly remains in compression as hydrostatic pressures increase. Correctly designed, these geometries also increase acoustic power projection capability per unit volume without resorting to heavy mass additions.
While the present invention has been illustrated by the description of specific embodiments thereof, and while the embodiments have been described in considerable detail, it is not intended to restrict or in any way limit the scope of the appended claims to such detail. The various features discussed herein may be used alone or in any combination. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods and illustrative examples shown and described. Accordingly, departures may be made from embodiments and examples herein described without departing from the scope or spirit of the general inventive concept.
The present invention may be employed in various systems and devices that require energy harvesters, actuators and/or sensors to operate in extreme conditions such as hypersonic vehicles, hypersonic weapons, re-entry vehicles, communication satellites, jet engines, industrial processes, space propulsion systems and other deep space devices. Further, the invention may be used in a variety of high temperature, high radiation sensor implementations including strain sensors, pressure sensors, gas sensors and accelerometers.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/990,377 filed on Mar. 16, 2020, which is incorporated by reference herein in its entirety.
This invention was made with government support under US Government Small Business Technology Transfer (SBIR) Contract: N68335-18-C-0477 awarded by The United States Navy. The government has certain rights in the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/022632 | 3/16/2021 | WO |
Number | Date | Country | |
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62990377 | Mar 2020 | US |