Clean lubricant circulation system

Information

  • Patent Grant
  • 6273031
  • Patent Number
    6,273,031
  • Date Filed
    Friday, December 11, 1998
    25 years ago
  • Date Issued
    Tuesday, August 14, 2001
    22 years ago
Abstract
A combination in situ oil filter purge and oil replacement system is provided in a lubrication system, including for an internal combustion engine (10). A purge system backflushes the oil filter (12) and re-circulates backflushed used oil. A replacement system supplies fresh oil to the filter (12).
Description




BACKGROUND AND SUMMARY OF THE INVENTION




The invention relates to lubricant circulation systems, including for internal combustion engines, and more particularly to purge systems, replenishment systems, and combinations thereof.




The invention arose during continuing development efforts relating to the subject matter of commonly owned copending U.S. application Ser. No. 09/013,531, filed Jan. 26, 1998, U.S. Ser. No. 08/819,296, filed Mar. 18, 1997, U.S. Ser. No. 08/755,479, filed Nov. 22, 1996, and U.S. Pat. Nos. 5,779,900, 5,749,339, 5,462,679, all incorporated herein by reference. The '339 patent provides extended service intervals by providing continuous oil replacement and disposal. Periodic filter replacement and disposal is also provided. The oil replacement system tracks the engine's duty cycle.




In lubrication systems having a circulation system circulating lubricant to a machine, such as an internal combustion engine, customers and users are demanding increased competitive advantages, including reduced life-cycle costs, extended service intervals, reduced down time, reduced cost of replacement parts, reduced disposal costs, quicker service and cleaner service. Prior systems addressing such needs provide advantages enabling self-cleaning full-flow, and infrequent service, e.g. 10,000 hours, but suffer disadvantages including high initial cost, a centrifuge that requires cleaning every 1,000 to 2,000 hours, large and heavy structural components, and no oil replenishment. Other systems offer advantages including a permanent filter with no replacement parts needed, retrofit to current engine full-flow heads, and reasonable initial cost, but suffer disadvantages including no reduction of the service interval requirement, i.e., the filter and the centrifuge need cleaning, low efficiency wire mesh full-flow, and no oil replenishment.




The present invention addresses and solves the above noted needs, without the noted disadvantages.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic illustration of a lubrication system in accordance with the invention.





FIG. 2

is like FIG.


1


and shows an operational mode.





FIG. 3

is like FIG.


1


and shows another operational mode.





FIG. 4

is like FIG.


1


and shows another operational mode.





FIG. 5

is like FIG.


1


and shows another operational mode.





FIG. 6

is like FIG.


1


and shows an alternate embodiment.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

shows a lubrication system including a circulation system circulating lubricant, such as oil, to a machine


10


, such as an internal combustion engine. A filter


12


in the circulation system includes a filter media element


13


filtering the oil. Filter


12


is like that shown in incorporated U.S. Pat. Nos. 5,462,679 and 5,779,900, and will be only briefly described. Filter


12


has a first inlet


14


receiving oil from engine


10


, a first outlet


16


returning oil back to engine


10


, a second inlet


18


receiving a cleaning fluid from a source


20


of cleaning fluid, such as compressed air from a compressed air tank, as in the noted incorporated patents, and a second outlet


22


exhausting the cleaning fluid and used oil. Filter media element


13


has a clean side


24


communicating with outlet


16


and inlet


18


, and has a dirty side


26


communicating with inlet


14


and outlet


22


. Filter


12


is a cylindrical canister member having annular filter media element


13


therein. Incoming oil at


14


from the engine flows into the annular space between element


13


and the outer wall of cylindrical filter canister


12


, and then flows radially inwardly through filter media element


13


into the hollow interior thereof, and then exits axially upwardly to outlet


16


and returns to the engine, all as is standard and known in the prior art. The filter has a first flowpath


28


therethrough from inlet


14


through filter media element


13


in one direction to outlet


16


. The filter has a second flowpath


30


therethrough from inlet


18


through filter media element


13


in the opposite direction to outlet


22


. Flowpaths


28


and


30


have common but opposite direction portions


32


,


34


, respectively, through filter media element


13


. The system described thus far is known in the prior art, for example as shown in the above incorporated patents.




A used-oil tank


36


is connected to filter outlet


22


for storing used oil. Tank


36


has a vent port


38


for exhausting the cleaning fluid, which is particularly desirable when the cleaning fluid is air. Vent port


38


may include a filter for filtering used oil entrained in the air exhausting from tank


36


. Tank


36


is separate from the oil sump


40


of the engine. Tank


36


has a discharge port


42


discharging used oil to the fuel tank


44


of the engine for combustion by the engine. Used oil is supplied from discharge port


42


through a metering pump


46


to fuel tank


44


. Metering pump


46


is preferably an air-driven piston pump because of its ready availability, and is driven by the source of compressed air


20


, to be described. In an alternate embodiment, used oil from filter


12


at outlet


22


is supplied to the fuel system, without a used-oil tank


36


, for example by supplying the used oil to fuel tank


44


, or to a fuel line, such as fuel line


45


to the engine or a return or recirculating fuel line.




The system includes a fresh-oil tank


48


supplying fresh oil to filter


12


. Fresh-oil tank


48


supplies fresh oil to the dirty side


26


of filter media element


13


. In an alternate embodiment,

FIG. 6

, to be described, fresh oil is supplied to the clean side


24


of filter media element


13


. In

FIG. 1

, the fresh oil is supplied to filter outlet


22


. A conduit


50


extends from outlet


22


, and a shut-off valve


52


is provided in conduit


50


. Fresh oil is supplied from fresh-oil tank


48


to conduit


50


at a location


54


between outlet


22


and valve


52


. The fresh oil is supplied from fresh-oil tank


48


through a metering pump


56


to filter


12


. Metering pump


56


is preferably an air-driven piston pump because of its ready availability, and is driven by the source of compressed air


20


, to be described. In an alternate embodiment, the fresh-oil tank is eliminated, and instead the operator tops off oil sump


40


as needed, to supply fresh oil to the system.




Used-oil tank


36


stores used oil therein. A conduit


58


is connected between the source of cleaning fluid at compressed air tank


20


and filter inlet


18


. A shut-off valve


60


is provided in conduit


58


. A conduit


62


is connected between filter outlet


16


and engine


10


. A shut-off valve


64


is provided in conduit


62


. A central controller


66


has a normal operation state,

FIG. 2

, closing valves


52


and


60


and opening valve


64


. Controller


66


has a backflush cycle state,

FIG. 3

, closing valve


64


and opening valves


52


and


60


. Metering pump


46


controls the supply of used oil from discharge port


42


of used-oil tank


36


to fuel tank


44


. Metering pump


46


is controlled by shut-off valve


68


. A level sensor


70


is provided in used-oil tank


36


, and a level sensor


72


is provided in fuel tank


44


. Controller


66


responds to level sensors


70


and


72


for actuating shut-off valve


68


and metering pump


46


. Metering pump


46


has an inlet port


74


and an outlet port


76


. Conduit


78


is connected between discharge port


42


of used-oil tank


36


and inlet port


74


of metering pump


46


. Conduit


80


is connected between outlet port


76


of metering pump


46


and fuel tank


44


. A one-way check valve


82


is provided in conduit


78


, permitting flow from discharge port


42


to inlet


74


, and blocking reverse flow. Metering pump


46


has a drive port


84


. Conduit


86


is connected between air tank


20


and drive port


84


. Shut-off valve


68


is provided in conduit


86


. Upon opening of valve


68


, pressurized air is supplied from air tank


20


to pump


46


such that the latter expels used oil from inlet


74


through outlet


76


and conduit


80


to fuel tank


44


.




Fresh-oil tank


48


supplies fresh oil to filter


12


. Metering pump


56


has an inlet port


92


, an outlet port


94


, and a drive port


96


. Conduit


98


is connected between fresh-oil tank


48


and inlet port


92


. A one-way check valve


100


is provided in conduit


98


, permitting flow from fresh-oil tank


48


to inlet port


92


, and blocking reverse flow. Conduit


102


is connected between outlet port


94


and filter outlet


22


at location


54


. Conduit


104


is connected between compressed air source


20


and drive port


96


. Shut-off valve


106


is provided in conduit


104


. When valve


106


is open, compressed air is supplied from air tank


20


to drive port


96


, and pump


56


supplies fresh oil from inlet port


92


through outlet port


94


and conduit


102


to filter


12


.




Controller


66


has the noted backflush cycle state,

FIG. 3

, opening shut-off valves


60


,


52


, and closing shut-off valves


64


,


68


,


106


. Controller


66


has a filter refill or replenishment or replacement cycle,

FIG. 4

, closing shut-off valves


60


,


52


,


68


, and opening shut-off valve


106


. An oil level sensor


112


is provided in oil sump


40


of the engine. Controller


66


is responsive to oil level sensor


112


for changing between the noted states, to enable oil replenishment. Oil sump


40


is connected to filter inlet


14


by conduit


111


. A one-way check valve


113


is provided in conduit


111


, permitting oil flow from oil sump


40


to filter inlet


14


, and blocking reverse flow. The clean fresh oil from tank


48


supplied through pump


56


to filter port


22


thus flows radially inwardly through filter media element


13


and then through filter outlet


16


to the engine.




Shut-off valve


64


controls the supply of oil from filter outlet


16


to engine


10


. Shut-off valve


64


is responsive to controller


66


. In the operational state in

FIG. 2

, valve


64


is open. In the operational state in

FIG. 3

, valve


64


is closed. In the operational state in

FIG. 4

, valve


64


may be open or closed, the latter limiting the amount of oil replacement to the capacity of filter


12


. In the discharge operational state in

FIG. 5

, with used oil metered into fuel tank


44


, valve


64


is open upon engine re-start.




Controller


66


has inputs


114


,


116


,


118


from all three level sensors


112


,


72


,


70


, respectively, and has outputs


120


,


122


,


124


,


126


,


128


to all five shut-off valves


68


,


106


,


52


,


60


,


64


, respectively. Engine


10


has an electronic control module


130


, and controller


66


has an input


132


from such electronic control module, for data input for determining frequency of the above noted cycles, including backflush,

FIG. 3

, replenishment,

FIG. 4

, and used oil metering into the fuel tank for combustion,

FIG. 5

, according to user or other dictated parameters such as mileage, engine running time, or more accurately duty cycle, e.g. total engine revolutions, EPA (Environmental Protection Agency) emission limits, fuel tank level and/or fuel flow rate, and/or in combination with other factors such as engine load, environment, temperature, elevation, etc., and in combination with various user inputs


134


, such as oil quality desired, filter type, air pressure, etc.




In preferred form, a dual compartment reservoir


136


is provided, including a first compartment


36


receiving and storing used oil from filter


12


, and a second larger compartment


48


storing and supplying fresh oil to filter


12


. Reservoir


136


has inlets


138


and


140


to compartments


36


and


48


, respectively. Reservoir


136


has outlets


42


and


142


from compartments


36


and


48


, respectively. Inlet


138


of reservoir


136


and outlet


142


of reservoir


136


are connected to filter


12


. Inlet


138


and outlet


142


each communicate with dirty side


26


of filter media element


13


. Inlet


138


and outlet


142


are each connected to outlet


22


of filter


12


. Outlet


22


of filter


12


has a first branch conduit


144


supplying used oil through valve


52


to inlet


138


of reservoir


136


, and a second branch outlet


146


receiving fresh lubricant from outlet


142


of reservoir


136


. Valve


106


is closed when valve


52


is open. Valve


52


is closed when valve


106


is open.




The disclosed combination provides an in situ oil filter purge and oil replacement system for an internal combustion engine


10


having a fuel tank


44


and an oil sump


40


. The purge system,

FIG. 3

, backflushes filter


12


and supplies backflushed used oil from filter


12


to used-oil tank


36


separate from oil sump


40


. The replacement system,

FIG. 4

, supplies fresh oil from a fresh-oil tank


48


to filter


12


. The purge system and the replacement system are both connected to outlet


22


of filter


12


. The noted shut-off valves and/or metering pumps provide flow control devices in the systems.




In the present system, a method is provided for cleaning a filter in a lubrication system and replenishing the lubricant, without removing the filter. The method involves: turning off the machine, such as engine


10


; closing a flowpath, at valve


64


, from outlet


16


of filter


12


to engine


10


; opening a flowpath, at valve


52


, from outlet


22


of filter


12


to used-oil tank


36


; opening a flowpath, at valve


60


, from the source of cleaning fluid at air tank


20


to inlet


18


of filter


12


, and purging filter


12


by backflushing same with cleaning fluid such as air; upon completion of the blackflushing, closing the flowpath, at valve


60


, from air tank


20


to inlet


18


of filter


12


, and closing the flowpath, at valve


52


, from outlet


22


of filter


12


to used-oil tank


36


; opening a flowpath, at valve


106


and metering pump


56


, from fresh-oil tank


48


to filter


12


and replenishing filter


12


with fresh oil. After completion of the replenishing,

FIG. 4

, the flowpath from fresh-oil tank


48


to filter


12


is closed, and the flowpath from outlet


16


of filter


12


to engine


10


is opened, and the flowpath from used-oil tank


36


to fuel tank


44


is opened,

FIG. 5

, and the engine is re-started. The flowpath between used-oil tank


36


and fuel tank


44


is normally closed. However, in response to a given combination of conditions of fluid levels in both used-oil tank


36


and fuel tank


44


, such flowpath is opened. There is no need to open such flowpath if there is no used oil to be discharged. Furthermore, such flowpath is not opened unless there is a sufficient amount of fuel in tank


44


to dilute the metered amount of used oil to an ecologically acceptable level and for combustion by engine


10


. The flowpath from fresh-oil tank


48


to filter


12


is opened in response to a given low level condition of oil in sump


40


, to provide make-up oil to replace oil consumed during engine operation. The flowpath from fresh-oil tank


48


to filter


12


is also opened to refill the filter after backwashing.




In

FIG. 6

, fresh-lubricant tank


48


supplies fresh lubricant through conduit


98


, pump


56


, and conduit


103


to the clean side


24


of filter media element


13


. The fresh lubricant is supplied to filter inlet


18


through the inlet conduit at a location


105


between filter inlet


18


and shut-off valve


60


.




Soft contaminants, such as sludge, are difficult to remove from cleanable oil filters. The present invention enables in combination cleaning fluids that partly break down and then flush the sludge out of the filter media element. Fluids that contain relatively high concentrations of dispersants and detergents, such as new engine oil, can be combined with air during the backflushing process to soften and remove the soft, tacky contaminants. The sludge, new oil, and air are all drained from the filter through drain port


22


. Sludge is a problem in applications of severe duty and in engines that idle for extended periods of time. Sludge forms as dispersants in the oil additive package break down, allowing soot to agglomerate. The filter becomes coated with sludge and plugs in a short period of time. It is preferred that in the cleaning backflushing process, the air be supplemented with dispersants and/or detergents. By introducing a cleaning solvent before or during the air backflush process, the sludge can be partly dissolved and then more easily flushed from the filter media element.




In one operational mode of

FIG. 6

, a cleaning fluid namely fresh oil through conduit


103


, is combined with the air from source


20


and introduced through inlet


18


. The foaming mixture of air and new oil passes from the clean side


24


of the filter media element


13


through the filter media element as shown at arrow


30


and then out through outlet


22


. It is preferred that enough cleaning fluid be used to ensure that the sludge breaks down to a point that it can be removed from the filter media element and flushed out the drain outlet


22


. The engine oil sump


40


can also be filled with clean oil through the filter inlet


18


. By leaving filter outlet


22


open during such engine oil sump filling operation, a small fraction of clean oil will flow back through the filter media element as shown at arrow


30


and out the drain outlet


22


. This helps to remove any remaining sludge.




In a further embodiment in the self cleaning oil filter and oil replenishment system shown in

FIG. 6

, clean new oil is added to filter


12


at inlet


18


after backwashing and cleaning the filter with air. The new oil refills filter


12


and simultaneously backwashes the filter with new oil. The dispersants in the new oil help remove sludge from the filter. During refilling operations, oil drain valve


52


may either be opened temporarily, to remove some of the new oil with contaminant backwashed off of filter media element


13


, or left closed, so as not to waste new oil. In the latter case, the additives in the oil assist in redispersal of the sludge so that it does not replug the filter.




It is recognized that various equivalents, alternatives and modifications are possible within the scope of the appended claims.



Claims
  • 1. A lubrication system comprising a circulation system circulating lubricant to a machine, a filter in said circulation system and including a filter media element filtering said lubricant, said filter having a first inlet receiving lubricant from said machine, said filter having a first outlet returning lubricant to said machine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used lubricant, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a used-lubricant tank for storing used lubricant therein, a first conduit connected between said source of cleaning fluid and said second inlet, a second conduit connected between said second outlet and said used-lubricant tank, a first shut-off valve in said first conduit, a second shut-off valve in said second conduit, a third conduit connected between said first outlet and said machine, and a third shut-off valve in said third conduit.
  • 2. The invention according to claim 1 comprising a controller having a first state closing said first and second shut-off valves and opening said third shut-off valve, and a second state closing said third shut-off valve and opening said first and second shut-off valves.
  • 3. A lubrication system comprising a circulation system circulating lubricant to a machine, a filter in said circulation system and including a filter media element filtering said lubricant, said filter having a first inlet receiving lubricant from said machine, said filter having a first outlet returning lubricant to said machine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used lubricant, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a used-lubricant tank for storing used lubricant therein, a first conduit connected between said source of cleaning fluid and said second inlet, a second conduit connected between said second outlet and said used-lubricant tank, a first shut-off valve in said first conduit, a second shut-off valve in said second conduit, wherein said machine is an internal combustion engine having a fuel system, and said used-lubricant tank has a discharge port discharging used lubricant to said fuel system, and wherein said fuel system has a fuel tank, and comprising a third valve controlling the supply of used lubricant from said discharge port, a first level sensor in said used-lubricant tank, a second level sensor in said fuel tank, and a controller responsive to both said first and second level sensors for actuating said third valve.
  • 4. A lubrication system comprising a circulation system circulating lubricant to a machine, a filter in said circulation system and including a filter media element filtering said lubricant said filter having a first inlet receiving lubricant from said machine, said filter having a first outlet returning lubricant to said machine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used lubricant, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a used-lubricant tank for storing used lubricant therein, a first conduit connected between said source of cleaning fluid and said second inlet, a second conduit connected between said second outlet and said used-lubricant tank, a first shut-off valve in said first conduit, a second shut-off valve in said second conduit wherein said machine is an internal combustion engine having a fuel system, and said used-lubricant tank has a discharge port discharging used lubricant to said fuel system, and comprising a metering pump having an inlet port and an outlet port, a third conduit connected between said discharge port of said used-lubricant tank and said inlet port of said metering pump, and a fourth conduit connected between said outlet port of said metering pump and said fuel system.
  • 5. The invention according to claim 4 comprising a one-way check valve in said third conduit.
  • 6. The invention according to claim 4 wherein said cleaning fluid is air, said source of cleaning fluid is a source of compressed air, said metering pump is an air-driven metering pump having said inlet port, said outlet port, and a drive port, and comprising a fifth conduit connected between said source of compressed air and said drive port.
  • 7. The invention according to claim 6 comprising a third shut-off valve in said fifth conduit.
  • 8. A lubrication system comprising a circulation system circulating lubricant to a machine, a filter in said circulation system and including a filter media element filtering said lubricant, said filter having a first inlet receiving lubricant from said machine, said filter having a first outlet returning lubricant to said machine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used lubricant, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a fresh-lubricant tank supplying fresh lubricant to said filter, a first conduit connected between said source of cleaning fluid and said second inlet, a second conduit connected to said second outlet, a first shut-off valve in said first conduit, a second shut-off valve in said second conduit, a third conduit supplying fresh lubricant from said fresh-lubricant tank to said first conduit at a location between said second inlet and said first shut-off valve.
  • 9. The invention according to claim 8 wherein said machine comprises an internal combustion engine having an oil sump, and comprising an oil level sensor in said oil sump, and wherein said controller is responsive to said oil level sensor for changing between said states.
  • 10. A lubrication system comprising a circulation system circulating lubricant to a machine, a filter in said circulation system and including a filter media element filtering said lubricant, said filter having a first inlet receiving lubricant from said machine, said filter having a first outlet returning lubricant to said machine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used lubricant, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a fresh-lubricant tank supplying fresh lubricant to said filter, a first conduit connected between said source of cleaning fluid and said second inlet, a second conduit connected to said second outlet, a first shut-off valve in said first conduit, a second shut-off valve in said second conduit, a metering pump having an inlet port and an outlet port, a third conduit connected between said outlet port and said filter, and a fourth conduit connected between said fresh-lubricant tank and said inlet port.
  • 11. The invention according to claim 10 comprising a one-way check valve in said fourth conduit.
  • 12. The invention according to claim 11 wherein said cleaning fluid is air, said source of cleaning fluid is a source of compressed air, said metering pump is an air-driven metering pump having said inlet port, said outlet port, and a drive port, and comprising a fifth conduit connected between said source of compressed air and said drive port.
  • 13. The invention according to claim 12 comprising a third shut-off valve in said fifth conduit.
  • 14. A lubrication system comprising a circulation system circulating lubricant to a machine, a filter in said circulation system and including a filter media element filtering said lubricant, said filter having a first inlet receiving lubricant from said machine, said filter having a first outlet returning lubricant to said machine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used lubricant, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a used-lubricant tank receiving and storing used lubricant from said filter, and a fresh-lubricant tank supplying fresh lubricant to said filter, a first valve controlling the supply of cleaning fluid from said source of cleaning fluid to said second inlet, a second valve controlling the supply of used lubricant from said filter to said used-lubricant tank, a third valve controlling the supply of fresh lubricant from said fresh-lubricant tank to said filter, a controller having a first state opening said first and second valves and closing said third valve, and a second state opening said third valve and closing said first and second valves.
  • 15. The invention according to claim 14 comprising a fourth valve controlling the supply of lubricant from said first outlet to said machine and responsive to said controller, and wherein said controller in said first state closes said fourth valve, and said controller in said second state opens said fourth valve.
  • 16. The invention according to claim 14 wherein said machine comprises an internal combustion engine having a fuel system, said used-lubricant tank has a discharge port discharging used lubricant to said fuel system.
  • 17. The invention according to claim 16 comprising a fourth valve controlling the supply of used lubricant from said discharge port to said fuel system.
  • 18. The invention according to claim 16 comprising a first metering pump having an inlet from said discharge port and an outlet to said fuel system, and a second metering pump having an inlet from said fresh-lubricant tank and an outlet to said filter.
  • 19. The invention according to claim 18 wherein said cleaning fluid is air, said source of cleaning fluid is a source of compressed air, said second inlet of said filter is connected by a first conduit to said source of compressed air, said first valve is in said first conduit, said first metering pump is an air-driven metering pump having said inlet from said discharge port of said used-lubricant tank, said outlet to said fuel system, and a drive port connected by a second conduit to said source of compressed air, and comprising a fourth valve in said second conduit, and wherein said second metering pump is an air-driven metering pump having said inlet from said fresh-lubricant tank, said outlet to said filter, and a drive port connected by a third conduit to said source of compressed air, said third valve is in said third conduit.
  • 20. The invention according to claim 19 comprising in combination a fifth valve controlling the supply of lubricant from said first outlet of said filter to said engine.
  • 21. The invention according to claim 20 wherein said fuel system has a fuel tank, and comprising a controller having a first state opening said first and second valves and closing said third and fifth valves, and a second state opening said third valve and closing said first and second valves, and comprising a first level sensor in said used-lubricant tank, and a second level sensor in said fuel tank, and wherein said fourth valve is actuated by said controller responsive to said first and second level sensors.
  • 22. The invention according to claim 21 wherein said engine has an oil sump, and comprising a third level sensor in said oil sump, and wherein said third valve is actuated by said controller responsive to said third level sensor.
  • 23. A lubrication system comprising a circulation system circulating lubricating oil to an internal combustion engine, said engine having a fuel system, a filter in said circulation system and including a filter media element filtering said oil, said filter having a first inlet receiving oil from said engine, said filter having a first outlet returning oil to said engine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used oil, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a used-oil tank receiving and storing used oil from said filter and supplying said used oil to said fuel system, a fresh-oil tank supplying fresh oil to said filter, a combination comprising five valves comprising a first valve controlling the supply of cleaning fluid from said source of cleaning fluid to said second inlet, a second valve controlling the supply of oil from said first outlet to said engine, a third valve controlling the supply of used oil from said filter to said used-oil tank, a fourth valve controlling the supply of used oil from said used-oil tank to said fuel system, a fifth valve controlling the supply of fresh oil from said fresh-oil tank to said filter.
  • 24. The invention according to claim 23 comprising a central controller having outputs to all five said valves.
  • 25. The invention according to claim 24 wherein said engine has an oil sump, said fuel system has a fuel tank, and comprising a combination comprising three level sensors comprising a first level sensor in said used-oil tank, a second level sensor in said fuel tank, and a third level sensor in said oil sump, and wherein said controller has inputs from all three said level sensors.
  • 26. The invention according to claim 25 wherein said engine has an electronic control module, and wherein said central controller has an input from said electronic control module.
  • 27. The invention according to claim 26 wherein said cleaning fluid is air, and said source of cleaning fluid is a source of compressed air, and wherein said central controller has a plurality of user inputs, including oil quality, filter type, and air pressure.
  • 28. The invention according to claim 23 wherein said system has a plurality of operational conditions, including:a) normal operation with said engine running, said second valve open, and said first, third, fourth, fifth valves closed; b) a backflush operation with said engine off, said first, third valves open, and said second, fourth, fifth valves closed; c) a refill operation with said engine off, said second, fifth valves open, and said first, third, fourth valves closed; and d) a discharge operation with said engine running, said second, fourth valves open, and said first, third, fifth valves closed.
  • 29. A lubrication system comprising a circulation system circulating lubricating oil to an internal combustion engine, said engine having a fuel system, a filter in said circulation system and including a filter media element filtering said oil, said filter having a first inlet receiving oil from said engine, said filter having a first outlet returning oil to said engine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used oil, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a dual compartment reservoir comprising a first compartment receiving and storing used oil and backflushed contaminant from said filter, and a second compartment storing fresh oil and supplying same to said filter, wherein said reservoir has first and second inlets to said first and second compartments, respectively, and first and second outlets from said first and second compartments, respectively, said first inlet of said reservoir and said second outlet of said reservoir being connected to said filter, said first inlet of said reservoir and said second outlet of said reservoir each communicate with said dirty side of said filter media element, said first inlet of said reservoir and said second outlet of said reservoir are each connected to said second outlet of said filter, said second outlet of said filter has a first branch conduit supplying used oil through a first valve to said first inlet of said reservoir, and a second branch conduit receiving fresh oil from said second outlet of said reservoir, and comprising a second valve controlling the supply of fresh oil from said second outlet of said reservoir through said second branch conduit, said second valve being closed when said first valve is open, said first valve being closed when said second valve is open, and wherein said first outlet of said reservoir supplies used oil to said fuel system, and comprising a first metering pump controlling the supply of said used oil from said first outlet of said reservoir to said fuel system, and wherein said second valve comprises a second metering pump controlling the supply of fresh oil from said second outlet of said reservoir through said second branch circuit.
  • 30. The invention according to claim 29 comprising first and second one-way check valves between said first and second outlets of said reservoir and said first and second metering pumps, respectively.
  • 31. A lubrication system comprising a circulation system circulating lubricating oil to an internal combustion engine, said engine having a fuel system, a filter in said circulation system and including a filter media element filtering said oil, said filter having a first inlet receiving oil from said engine, said filter having a first outlet returning oil to said engine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used oil, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, a dual compartment reservoir comprising a first compartment receiving and storing used oil and backflushed contaminant from said filter, and a second compartment storing fresh oil and supplying same to said filter, wherein said reservoir has first and second inlets to said first and second compartments, respectively, and first and second outlets from said first and second compartments, respectively, said first inlet of said reservoir and said second outlet of said reservoir being connected to said filter, said first inlet of said reservoir communicates with said dirty side of said filter media element, and said second outlet of said reservoir communicates with said clean side of said filter media element, said first inlet of said reservoir is connected to said second outlet of said filter, and said second outlet of said reservoir is connected to said second inlet of said filter, second outlet of said filter has a conduit supplying used oil through a first valve to said first inlet of said reservoir, and said second inlet of said filter has a conduit receiving fresh oil through a second valve from said second outlet of said reservoir, said second valve being closed when said first valve is open, said first valve being closed when said second valve is open, and wherein said first outlet of said reservoir supplies used oil to said fuel system, and comprising a first metering pump controlling the supply of said used oil from said first outlet of said reservoir to said fuel system, and wherein said second valve comprises a second metering pump controlling the supply of fresh oil from said second outlet of said reservoir to said second inlet of said filter.
  • 32. A combination in situ oil filter purge and oil replacement system for an internal combustion engine having a fuel system and an oil sump, comprising a used-oil tank, a conduit connected between said filter and said used-oil tank and bypassing said oil sump, and a purge system backflushing said filter and supplying used oil and backflushed contaminant from said filter through said conduit to said used-oil tank without passing through said oil sump, a replacement system supplying fresh oil from a fresh-oil tank to said filter, and comprising in combination:a first flow control device in said purge system, and having an open condition supplying cleaning fluid to said filter for backflushing same, and having a closed condition blocking the flow of said cleaning fluid to said filter; a second flow control device in said purge system, and having an open condition supplying backflushed cleaning fluid and used oil to said used-oil tank, and having a closed condition blocking the flow of said backflushed cleaning fluid and used oil to said used-oil tank; a third flow control device in said replacement system, and having an open condition supplying fresh oil from said fresh-oil tank to said filter, and having a closed condition blocking the flow of said fresh oil from said fresh-oil tank to said filter.
  • 33. The invention according to claim 32 comprising a controller having outputs to said first, second and third flow control devices, and controlling said flow control devices such that:a) when said first and second flow control devices are in said open condition, said third flow control device is in said closed condition; and b) when said third flow control device is in said open condition, said first and second flow control devices are in said closed condition.
  • 34. The invention according to claim 33 comprising a fourth flow control device having an open condition supplying used oil from said used-oil tank to said fuel system, and having a closed condition blocking the flow of said used oil from said used-oil tank to said fuel system, and wherein said controller has an output to said fourth flow control device.
  • 35. The invention according to claim 34 wherein said fuel system has a fuel tank, and comprising a first fluid level sensor in said used-oil tank, a second fluid level sensor in said fuel tank, and wherein said controller has inputs from said first and second fluid level sensors and actuates said fourth flow control device in response to a given combination of fluid levels sensed by both said first and second fluid level sensors.
  • 36. The invention according to claim 35 comprising a third fluid level sensor in said oil sump, and wherein said controller has an input from said third fluid level sensor and actuates said third flow control device to said open condition in response to a given low level in said oil sump, to provide make-up oil to replace oil consumed during engine operation.
  • 37. The invention according to claim 34 comprising a fifth flow control device having an open condition supplying oil from said filter to said engine, and having a closed condition blocking the flow of said oil from said filter to said engine, and wherein said controller has an output to said fifth flow control device and controls said fifth flow control device such that when said first and second flow control devices are in said open condition said fifth flow control device is in said closed condition.
  • 38. A combination in situ oil filter purge and oil replacement system for an internal combustion engine having a fuel system and an oil sump, comprising a used-oil tank, a conduit connected between said filter and said used-oil tank and bypassing said oil sump and a purge system backflushing said filter and supplying used oil and backflushed contaminant from said filter through said conduit to said used-oil tank without passing through said oil sump a replacement system supplying fresh oil from a fresh-oil tank to said filter, and wherein said filter comprises a filter media element filtering said oil, said filter has a first inlet receiving oil from said engine, said filter has a first outlet returning oil to said engine, said filter has a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter has a second outlet exhausting said cleaning fluid and used oil, said filter media element has a clean side communicating with said first outlet and said second inlet, said filter media element has a dirty side communicating with said first inlet and said second outlet, and said replacement system supplies said fresh oil to said dirty side of said filter media element.
  • 39. The invention according to claim 38 wherein said purge system and said replacement system are both connected to said second outlet of said filter.
  • 40. A combination in situ oil filter purge and oil replacement system for an internal combustion engine having a fuel system and an oil sump, comprising a used-oil tank, a conduit connected between said filter and said used-oil tank and bypassing said oil sump and a purge system backflushing said filter and supplying used oil and backflushed contaminant from said filter through said conduit to said used-oil tank without passing through said oil sump a replacement system supplying fresh oil from a fresh-oil tank to said filter, and wherein said filter comprises a filter media element filtering said oil, said filter has a first inlet receiving oil from said engine, said filter has a first outlet returning oil to said engine, said filter has a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter has a second outlet exhausting said cleaning fluid and used oil, said filter media element has a clean side communicating with said first outlet and said second inlet, said filter media element has a dirty side communicating with said first inlet and said second outlet, and said replacement system supplies fresh oil to said clean side of said filter media element.
  • 41. The invention according to claim 40 wherein said purge system is connected to said second outlet of said filter, and said replacement system is connected to said second inlet of said filter.
  • 42. A combination in situ oil filter purge and oil replacement system for an internal combustion engine having a fuel system and an oil sump, comprising a fresh-oil tank, a first conduit connected between said filter and said fuel system, a second conduit connected between said fresh-oil tank and said filter and bypassing said oil sump, and a purge system backflushing said filter and supplying used oil and backflushed contaminant from said filter through said first conduit to said fuel system, and a replacement system supplying fresh oil from said fresh-oil tank through said second conduit to said filter without passing through said oil sump.
  • 43. The invention according to claim 42 wherein said fuel system comprises a fuel tank, and wherein said used oil and backflushed contaminant are supplied from said filter to said fuel tank.
  • 44. The invention according to claim 42 wherein said used oil and backflushed contaminant are supplied from said oil filter through a used-oil tank to said fuel system.
  • 45. A method for cleaning a filter in a lubrication system and replenishing lubricant, without removing said filter, said lubrication system comprising a circulation system circulating lubricant to a machine, a filter in said circulation system and including a filter media element filtering said lubricant, said filter having a first inlet receiving lubricant from said machine, said filter having a first outlet returning lubricant to said machine, said filter having a second inlet receiving a cleaning fluid from a source of cleaning fluid, said filter having a second outlet exhausting said cleaning fluid and used lubricant, said filter media element having a clean side communicating with said first outlet and said second inlet, said filter media element having a dirty side communicating with said first inlet and said second outlet, said filter having a first flowpath therethrough from said first inlet through said filter media element in one direction to said first outlet, said filter having a second flowpath therethrough from said second inlet through said filter media element in the opposite direction to said second outlet, said first and second flowpaths having common but opposite direction portions through said filter media element, said method comprising:turning off said machine; closing a flowpath from said first outlet of said filter to said machine; opening a flowpath from said second outlet of said filter to a used-lubricant tank; opening a flowpath from said source of cleaning fluid to said second inlet of said filter; purging said filter by backflushing same with said cleaning fluid; closing said flowpath from said source of cleaning fluid to said second inlet of said filter; closing said flowpath from said second outlet of said filter to said used-lubricant tank; opening a flowpath from a fresh-lubricant tank to said filter and replenishing said filter with fresh lubricant.
  • 46. The method according to claim 45 comprising, during said replenishing step, supplying said fresh lubricant from said fresh-lubricant tank to said dirty side of said filter media element.
  • 47. The method according to claim 46 comprising, during said replenishing step, supplying said fresh lubricant from said fresh-lubricant tank to said second outlet of said filter.
  • 48. The method according to claim 45 comprising, during said replenishing step, supplying said fresh lubricant from said fresh-lubricant tank to said clean side of said filter media element.
  • 49. The method according to claim 48 comprising, during said replenishing step, supplying said fresh lubricant from said fresh-lubricant tank to said second inlet of said filter.
  • 50. The method according to claim 45 wherein said machine comprises an internal combustion engine having a fuel system, and comprising:after completion of said replenishing, closing said flowpath from said fresh-lubricant tank to said filter; opening said flowpath from said first outlet of said filter to said engine; opening a flowpath from said used-lubricant tank to said fuel system.
  • 51. The method according to claim 50 wherein said fuel system has a fuel tank, and comprising closing said flowpath between said used-lubricant tank and said fuel system, during running of said engine, in response to a given combination of conditions of fluid levels in both said used-lubricant tank and said fuel tank.
  • 52. The method according to claim 51 wherein said engine has a lubricant sump, and comprising:opening said flowpath from said fresh-lubricant tank to said filter in response to a given condition of lubricant level in said sump, to provide make-up lubricant to replace lubricant consumed during engine operation.
US Referenced Citations (32)
Number Name Date Kind
3154485 Liddell Oct 1964
3425558 Rosaen Feb 1969
3432005 Gates Mar 1969
4256583 Lennartz Mar 1981
4421078 Hurner Dec 1983
4495909 Hurner Jan 1985
4636306 Radmall Jan 1987
4766860 Abe et al. Aug 1988
4923068 Crowson May 1990
4951784 Bedi Aug 1990
5024763 Schlaginhaufen Jun 1991
5062398 Bedi et al. Nov 1991
5145033 Bedi et al. Sep 1992
5223155 Ginn et al. Jun 1993
5249608 Hua Oct 1993
5353760 Zager Oct 1994
5390762 Nelson Feb 1995
5462679 Verdegan et al. Oct 1995
5476073 Betts Dec 1995
5562181 Elkin et al. Oct 1996
5565094 Zoch et al. Oct 1996
5566781 Robert et al. Oct 1996
5592395 Braun et al. Jan 1997
5674392 Christophe et al. Oct 1997
5676842 Bedi et al. Oct 1997
5685396 Elkin et al. Nov 1997
5720249 Betts et al. Feb 1998
5749339 Graham et al. May 1998
5779900 Holm et al. Jul 1998
5816212 Lindquist et al. Oct 1998
5957240 Apostolides Sep 1999
5964318 Boyle et al. Oct 1999
Non-Patent Literature Citations (4)
Entry
“Centinel, Advanced Engine Oil Management System”, Cummins Engine Co. Bulletin 3698966, Feb. 1997.
“Spinner II CS Cleanable Screen”, Glacier Metal Co., T.F. Hudgins, Bulletin 71804/15M, Nov. 1996.
“Eliminate Lube Oil Filter Disposal With Alfa Laval's Eliminator”, Sep. 1997.
“Cummins Eliminator Oil Filter™”, Bulletin 82297220, Sep. 22, 1997.