1. FIELD OF THE INVENTION
This invention relates to a cleaner head.
2. DESCRIPTION OF THE RELATED ART
A conventional cleaner head C0 of a cross-sectional configuration as shown in FIG. 6 is used (refer to Japanese Patent Provisional Publication No. 2011-45867).
That is to say, as shown in FIG. 6 and FIG. 7C, a dust-removed body 51 fed in an arrow K direction is a flat sheet, a flat panel, etc., a discharging slit 53 on a center and sucking slits 54 on an upstream and downstream sides in the feeding direction (the arrow K) are provided, and an interval dimension W54 of the sucking slits 54 is set to be sufficiently large.
And, the dust-removed body 51 shown in FIG. 7B and FIG. 7C is a film (sheet body) supported by a backup roll 55 and fed in the arrow K direction, and a corresponding face 56 of the cleaner head C0 is formed into a concave face of a low trapezoid or arc to keep the interval dimension between the sucking slit 54 and the dust-removed body 51 under a predetermined value.
As described above, in the conventional cleaner head C0, various cleaner heads, having the corresponding face 56 appropriate for each of the configurations of the dust-removed faces of the dust-removed body 51, are necessary.
Therefore, the inventors of the present invention had an idea that the interval dimension W54 in the conventional cleaner head C0 composed of an extruded section of aluminum as shown in FIG. 6 be shortened, and considered a cleaner head C1 (as a comparison example) shown in FIG. 8.
That is to say, the inventors thought that the interval dimension W54 of the sucking slits 54 can be reduced (in comparison with FIG. 6) as shown in the comparison example in FIG. 8, and the cleaner can be applied to the dust-removed body 51 such as a sheet body supported by the backup roll 55.
However, it was revealed that the interval dimension W54 can't be sufficiently small because the cleaner head C1 is composed of an extruded section of aluminum in FIG. 8 (comparison example).
Concretely, in FIG. 8, a pressurized space 59 on the center and left and right vacuum spaces 60 are formed by a rectangular surrounding wall 57 and two bent dividing walls 58 within the surrounding wall 57, and, it is difficult to make an interval dimension Wa of a near discharging portion 59A of the pressurized space 59 near the discharging slit 53 small as shown in FIG. 8.
The reason is the difficulty of making a part of a core of an extrusion die thin as to form the small interval dimension Wa shown in FIG. 8. That is to say, when the part of the core of the extrusion die is formed thin as the interval dimension Wa, the core is damaged and abraded early in extrusion.
Further, the interval dimension Wa in FIG. 8 can't be made sufficiently small because the thickness of the extruded dividing wall 58 itself is difficult to be thin.
Therefore, it is an object of the present invention to provide a cleaner head which can be commonly used for dust-removed bodies of which dust-removed faces are straight and arc-convex in cross section.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will be described with reference to the accompanying drawings, in which:
FIG. 1 is a cross-sectional view showing an embodiment of the present invention to explain a used state;
FIG. 2 is a cross-sectional view showing an extruded section before a discharging slit and sucking slits are worked;
FIG. 3 is a cross sectional view for explanation in which dimensions are indicated;
FIG. 4 is a cross-sectional view of an enlarged principal portion in used state;
FIG. 5 is a schematic view to explain a method of use of the present invention;
FIG. 6 is a cross-sectional view showing a conventional example;
FIG. 7A is a schematic explanatory view showing a conventional example;
FIG. 7B is a schematic explanatory view showing a conventional example;
FIG. 7C is a schematic explanatory view showing a conventional example; and
FIG. 8 is a cross-sectional explanatory view showing a comparison example.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the present invention will now be described with reference to the accompanying drawings.
In FIG. 2, an extruded section 1 composed of metal such as aluminum is shown. The extruded section 1 has a surrounding outer wall portion 11 rectangular in cross section and a pair of dividing inner wall portions 12 as one unit.
In FIG. 1 and FIG. 3, a cleaner head 30 relating to the present invention is shown. The cleaner head 30 is made by opening a discharging slit 6 and two sucking slits 7 on the extruded section 1 in FIG. 2 by machine work, etc. The pair of dividing inner wall portions 12 divides an inner space of the rectangular surrounding outer wall portion 11 into a pressurized space P0 and vacuum spaces V0.
As described above, in FIG. 1 through FIG. 3, the inner space is divided into the pressurized space P0 on the center and the left and right vacuum spaces V0 by the dividing inner wall portions 12.
The surrounding outer wall portion 11 of which cross-sectional configuration is laterally long flat rectangular composed of a side (first horizontal face portion) 11A disposed to face the dust-removed face 10, another side (second horizontal face portion) 11B parallel to the side 11A, a left side (vertical left face portion) 11C, and a right side (vertical right face portion) 11D.
And, the dividing inner wall portion 12 has a vertical portion 12A and an inclined portion 12B of which cross-sectional configuration is bent “L” shaped. As shown in FIG. 2, two vertical portions 12A are suspended from the other side (upper side) 115 with right angles, and the inclined portions 12B are bent from a vertically middle position as to come close each other.
An angle θ formed by the inclined portion 12B and a central vertical line Le is 30° to 50°. The angle θ is preferably 35° to 45°.
To describe further, the pair of left and right dividing inner wall portions 12 has a cross-sectional configuration in which the dividing inner wall portions 12 are (mutually) approaching from the vertically middle position as to form a predetermined angle 2 θ of 60° to 100° (preferably 70° to 90°), and, confluent with and connected to the side (first horizontal face portion) 11A. A mark G indicates a confluent position where the inclined portions 12B of the pair of the left and right dividing inner wall portions 12 and the side (first horizontal face portion) 11A are connected.
As shown in FIG. 2, an R-shaped thick portion 13 is formed on a corner portion formed by the inclined portion 12B and the side 11A.
On the above-described confluent position G, the discharging slit 6 to jet high-pressured air in the pressurized space P0 is opened. That is to say, the discharging slit 6 of narrow width dimension is formed along the central vertical line Lc.
And, as shown in FIG. 4 and FIG. 3, a pair of the sucking slits 7 to suck the air (after dust removing including dust separated and removed from the dust-removed face 10) into the vacuum spaces Vc is formed parallel to each of the inclined portions 12B of the pair of dividing inner wall portions 12 mutually approaching with the predetermined angle 2 θ.
That is to say, each of the sucking slits 7 is opening parallel to the inclined portion 12B. Therefore, the angle formed by the pair of sucking slits 7 is 2 θ. And, the sucking slits 7 are disposed line symmetric each other with respect to the central vertical line Lc.
To explain the construction of the present invention again with another expression, the above-described side (first horizontal face portion) 11A can be called a corresponding wall portion 15 facing the dust-removed face 10.
And, as shown in FIG. 4, in the cleaner head 30 having the discharging slit 6 opening in the direction at right angles with the corresponding wall portion 15 and the pair of sucking slits 7 opening near the upstream side and the downstream side of the discharging slit 6, outer extended lines L7, of the pair of sucking slits 7 opening on the corresponding wall portion 15 are inclined against the corresponding wall portion 15 as to mutually come close and intersect as departed from the corresponding wall portion 15.
As shown in FIG. 4, the outer extended lines L7 are lines along the center of the slit width of each of the sucking slits 7, mutually come close with the angle of 2 θ and intersect on a position of an asterisk (in FIG. 4).
In the present invention, as shown in FIG. 4, suction flows F7 are generated on positions very near an area where a discharge flow F6 hits the dust-removed face 10, and the suction flows F7 are very stable.
Especially, the sucking slits 7 are inclined and the interval dimension W64 of the opening ends of the sucking slits 7 can be sufficiently small, and the discharge flow F6 comes close to the hitting area on the dust-removed face 10 further. Therefore, as shown in FIG. 5, the dust-removed body 9 such as a sheet body (film) can be dust-removed with a pair of the cleaner heads 30 on a middle position between feed rolls 21 and 22 without the backup roll 14 (as shown in FIG. 3). That is to say, there is also an advantage that air conveyance is possible without the backup roll 14 as shown in FIG. 5.
As shown in FIG. 1, even in a case that the dust-removed body 9 is a sheet body (film) fed by the backup roll 14 in a direction of an arrow F9, the gap (interval) with the lower face of the side 11A of the surrounding outer wall portion 11 is sufficiently small on the position of the downward opening portion of the sucking slit 7.
That is to say, comparing the dust-removed face 10 (II) and the dust-removed face 10 (III), on the position of the downward opening portion of the sucking slit 7, the gap (interval) with the lower face of the side 11A of the surrounding outer wall portion 11 hardly generates difference, and sucking force through the sucking slit 7 is not different.
Therefore, when the dust-removed face 10 is any of (I), (IT), and (III), the cleaner head 30 of the present invention can be applied (commonly used). On the contrary, in FIGS. 7B and 7C showing conventional examples, the corresponding face 56 must be concave low trapezoid or concave arc because the sucking slits 54 have to be prevented from being separated greatly from the dust-removed body 51.
In short, the cleaner head 30 of the present invention, in which the conventional corresponding face 56 of concave low trapezoid (refer to FIG. 7B) or concave arc (refer to FIG. 7C) is not necessary, can be commonly used with the same configuration (dust-removing function can be sufficiently shown).
The present invention, as described above in detail, can correspond with flexibility to the dust-removed face 10 of the dust-removed body 9 of (flat) plane and curved faces of large and small radiuses of curvature with the sufficiently small interval dimension W54 of the opening ends of the sucking slits 7 because in the cleaner head having the discharging slit 6 opening in the direction at right angles with the corresponding wall portion 15 facing the dust-removed face 10, and the pair of sucking slits 7 opening near upstream and downstream of the discharging slit 6, the outer extended lines L7 of the pair of sucking slits 7 opening on the corresponding wall portion 15 are inclined against the corresponding wall portion 15 as to mutually come close and intersect as departed from the corresponding wall portion 15. Therefore, it is not necessary to prepare various cleaner heads.
And, the cross-sectional configuration of the pair of dividing inner wall portions 12 does not form the narrow interval dimension Wa in the comparison example in FIG. 8, the problem of damage and early abrasion of the core of the extrusion die described with FIG. 8 can be solved, and, in spite of that, the interval dimension W54 of the opening ends of the sucking slits 7 can be made sufficiently small because the cleaner head of the present invention is made of the extruded section 1, having the surrounding outer wall portion 11 and the pair of dividing inner wall portions 12 dividing the inner space of the surrounding outer wall portion 11 into the pressurized space P0 and vacuum spaces V0 as one unit, the surrounding outer wall portion 11, in cross-sectional configuration, has the side 11A disposed to face the dust-removed face 10, the dividing inner wall portions 12 are mutually approaching to form the predetermined angle 2 θ of 60° to 100° and confluent with and connected to the side 11A, on the connected confluent position G, the discharging slit 6 to jet high-pressured air in the pressurized space P0 is opened, further, the pair of sucking slits 7 to suck the air after dust removing into the vacuum spaces V0 is formed parallel to each of the pair of dividing inner wall portions 12 mutually approaching with the predetermined angle 2 θ.
As described above, the interval dimension W54 is sufficiently small, and the cleaner head can correspond with flexibility to the dust-removed face 10 of the dust-removed body 9 of (flat) plane and curved faces of large and small radiuses of curvature. Therefore, it is not necessary to prepare various cleaner heads.
Further, when 2 θ<60°, the interval dimension W54 can't be sufficiently reduced, and sufficient dust removing is difficult depending on the configuration of the dust-removed face 10 (refer to FIG. 1 and its description).
And, when 2 θ>100°, the sucking area on the dust-removed face 10 is excessively small, and sufficient removal (sucking) of the dust is difficult.
While preferred embodiments of the present invention have been described in this specification, it is to be understood that the invention is illustrative and not restrictive, because various changes are possible within the spirit and indispensable features.
Patent Grant
11806764
