The present application claims priority to Korean Patent Application No. 10-2019-0121054, filed Sep. 30, 2019, the entire contents of which is incorporated herein for all purposes by this reference.
The present disclosure generally relates to a cleaner. More particularly, the present disclosure relates to a cleaner which has a cleaning unit capable of compressing dust accumulated inside a dust container without opening the dust container.
A cleaner is a device that performs cleaning by suctioning or scraping off dust or foreign matter in the area to be cleaned. Such cleaners may include manual cleaners, which may perform a cleaning while being directly moved by a user, and automatic cleaners, which may move automatically to perform a cleaning.
In addition, a manual cleaner may be classified into a canister cleaner, an upright cleaner, a handheld cleaner, and a stick cleaner depending on the type of a cleaner. A handheld cleaner includes a separating device that separates waste and dust from an air stream.
The separating device includes a centrifuge that generates one or more cyclones. The centrifuge includes a first cyclone provided with a dust collector having a wall. The dust collector is arranged at a lower side of the first cyclone, and the dust collector may be opened and closed by a base thereof (a lower cover). The base may be rotated on a hinge and may allow the dust collector to be opened and closed.
A filter part having multiple through holes and forming a sort of cover may be provided inside the first cyclone. A second cyclone may communicate with the first cyclone through the filter part. Air inside the first cyclone may pass through the filter part, and then flow to the second cyclone. In this case, while the air passes through the through holes of the filter part, dust contained in the air may block the through holes of the filter part. As the blocking of the through holes increases, the air may not efficiently flow, and the performance of the cleaner may deteriorate.
Accordingly, a user is required to periodically clean the filter part. To this end, the user is required to open the dust collector by rotating the base, which is the lower cover, to reach the filter part in order to clean the filter part. Accordingly, it may not be easy for the user to clean the filter part.
In addition, in the prior art, dust separated from the air stream in the first cyclone and the second cyclone falls downward, and accumulates at the upper side of the base. When the cleaner stops working, the separated dust is stored in a low density state in the dust collector. That is, the dust separated by the first cyclone occupies large volume compared to weight thereof. Accordingly, although there is still sufficient free space inside the dust collector, the dust in a dust container must be emptied frequently to maintain dust collection performance thereof.
To solve this, technologies in which a compression member (a cleaning part) that can compress dust accumulated in a dust collection part is mounted inside the dust collection part, and the dust is compressed by lowering the compression member from the outside without opening the base are disclosed in Japanese Patent No. 3699679 and US Patent Application Publication No. 2018-0132685. The compression member is mounted to surround the filter part, can scrape off dust on the filter part while moving toward the base, and can compress dust accumulated in the dust collection part.
However, the compression member disclosed in such prior art may prevent air from being introduced into the dust collection part. This is because the compression member located at an initial position surrounding the upper portion of the filter part before compressing dust is close to an air introduction opening through which air is introduced. Of course, the introduction opening may be provided in the compression member, but in this case, the compression member may make the introduction opening narrow, so air and dust contained in the air may be prevented from being introduced thereto.
Particularly, when the size of foreign matter, such as dust, is large, the introduction opening may be easily blocked by the foreign matter. When large foreign matter is introduced through the introduction opening of the cleaner, the foreign matter may be held between the outer surface of the compression member and the inner surface of the dust collection part. In this case, since air inflow may not be efficiently performed, the performance of the cleaner may be greatly deteriorated.
In addition, when flat foreign matter is introduced to the introduction opening in vertical orientation (where the height is larger in size than width), the foreign matter can pass through the introduction opening, which is narrow in width. However, when the foreign matter is introduced to the introduction opening with strong force in horizontal orientation (where the width is larger in size than height), the foreign matter may collide with the compression member, and may then be bounced toward the inner surface of the dust collection part by a reaction force to the collision, so the foreign matter may be held therebetween. This may cause the foreign matter to block the introduction opening.
Of course, the compression member may be mounted such that the initial position of the compression member is away from the introduction opening of air. In this case, more space to secure the initial position of the compression member is required, thereby increasing the entire height and volume of the cleaner.
In addition, the compression member has a ring shape and surrounds the filter part. When the compression member is off center while raising and lowering, the compression member may interfere with the filter part, thereby preventing the efficient raising and lowering of the compression member. Particularly, since the compression member surrounds the entirety of the filter part, a portion far away from a portion in which the compression member is connected to a manipulation part may easily become off-center.
Furthermore, the conventional compression member is connected to a manipulation lever protruding from the outer part of a cleaner such that the compression member is manipulated at the outer part. In the process of manipulating the manipulation lever, a large load is focused on a connection part connecting the manipulation lever to the compression member and the surrounding portion thereof, so the compression member may be easily deformed or damaged. When the surrounding portion of the connection part of the compression member is deformed, the surrounding portion interferes with components inside the cleaner, which may interrupt the efficient raising and lowering of the compression member.
Additionally, a portion of the end portion of the conventional compression member may be made of an elastic material such that the friction of the compression member with the outer surface of the filter part is reduced and more efficient cleaning is performed. In the manufacturing process of attaching the end portion of the elastic material to the compression member, or in the process of the raising and lowering of the compression member, the end portion may be curled or turned over.
Accordingly, keeping in mind the above problems occurring in the related art, the present disclosure provides a cleaner having a cleaning unit securing free space by compressing dust accumulated inside a dust container of the cleaner without preventing the introduction of air and foreign matter into the dust container.
In addition, the present disclosure provides a cleaner, wherein in the process in which the cleaning unit is raising and lowering while surrounding a filtering unit, a constant gap between the cleaning unit and the filtering unit may be maintained so that the cleaning unit is not eccentric and not interfered with by the filtering unit.
Furthermore, the present disclosure provides a cleaner, wherein the strength of a connection part connecting the cleaning unit and a manipulation unit located at the outside thereof to each other is increased by reinforcement so that the cleaning unit is not easily deformed.
Additionally, the present disclosure provides a cleaner, wherein a cleaning ring made of an elastic material may be provided at the end of the cleaning unit, and in the process of the attaching of the cleaning ring thereto or in the process of the raising and lowering of the cleaning unit, the cleaning ring is prevented from curling upward.
In order to achieve the above objectives, according to one aspect of the present disclosure, a cleaner may be provided including: a cleaning unit provided inside a housing, the cleaning unit raising and lowering while surrounding a filtering unit. At least a portion of the cleaning unit at an initial position may communicate with an air introduction path extending from an introduction opening of the housing such that the flow of the introduced air is guided. A guide edge may extend from the lower portion of the cleaning unit toward the bottom of a dust collection space. In this case, the surface of the guide edge facing the inner surface of the housing may be inclined to gradually increase the gap between the surface of the guide edge and the inner surface of the housing at the same height in a direction toward an end portion of the guide edge that is directed toward the bottom of the dust collection space.
Accordingly, in the present disclosure, even without opening a dust container, the cleaning unit may compress dust collected in the dust container while moving (lowering) inside the dust collection space. The surface of the cleaning unit may extend in an inclining direction to the moving direction of the cleaning unit, whereby the size of the introduction opening of air may be sufficiently secured, and introduced foreign matter may be naturally induced in the direction of the dust container located at the lower side of the cleaning unit by hitting the inclining surface of the cleaning unit.
In addition, the guide edge of the cleaning unit of the present disclosure may be spaced apart from the surface of the filtering unit to define a space therebetween. A support rib provided in the cleaning unit may protrude in a direction of reducing the space. Particularly, a gap maintenance rib may protrude from the support rib and maintain a constant gap between the cleaning unit and the filtering unit. Due to such gap maintenance, in the process of the raising and lowering of the cleaning unit, the cleaning unit may be prevented from being eccentric and interfered with by the filtering unit, and the efficient raising and lowering of the cleaning unit may be performed.
In addition, the support rib may protrude from the lower portion of the cleaning body constituting the cleaning unit toward the bottom of the dust collection space, and may support the opposite surface of a guide inclination surface of a cleaning ring. Such a support rib may prevent the cleaning ring from being deformed due to high temperature in the process of the double injection of the cleaning ring, or may prevent the cleaning ring from being curled in the process of raising and lowering the cleaning unit.
In addition, the lower surface of a coupling end part located at the lower end of a guide wall of the cleaning body may be coupled to the upper surface of the cleaning ring; the front surface of the cleaning ring may face the inner surface of the housing; and the rear surface of the cleaning ring may face the surface of the filtering unit at the lowering position of the cleaning unit. That is, since the support rib stably supports the cleaning ring at the rear side thereof, the portion of surrounding and fixing the outer surface of the cleaning ring in the cleaning unit may be minimized, and the exposed portion of the outer surface of the cleaning ring may be increased, so that the amount of elastic transformation of the cleaning ring may be increased, whereby efficient cleaning of the cleaner may be performed, and an inclining surface allowing introduced foreign matter to be bounced downward may be sufficiently formed on the surface of the cleaning ring.
In addition, a connecting plate may extend from the cleaning body of the cleaning unit in the raising/lowering direction of the cleaning unit. The connecting plate may be connected to a manipulation unit so that the manipulation unit and the cleaning unit may operate in cooperation with each other. Accordingly, in the present disclosure, the connecting plate (also, referred to as a connection part) connecting the manipulation unit with the cleaning unit may be secured to be sufficiently wide along the raising/lowering direction of the cleaning unit. Accordingly, the connection part on which an external force (a force of raising and lowering the cleaning unit) transmitted from the manipulation unit is focused may be reinforced.
In addition, a reinforcement plate may be coupled to the connecting plate, and a connection bracket may be provided in the reinforcement plate and may be connected to the manipulation unit. That is, the connecting plate may be formed to be sufficiently large in the cleaning unit of the present disclosure, and the reinforcement plate may be correspondingly coupled to the connecting plate. Accordingly, the strength of the connection between the cleaning unit and the manipulation unit may be reinforced and the connection may be more secure.
In addition, an upper cleaning part may be provided on the upper surface of the cleaning body corresponding to a side opposite to the guide flow path formed by the cleaning unit, the upper cleaning part being formed as a continuous path along a circumferential direction of the cleaning body. An entrance of the upper cleaning part starting at a position adjacent to the introduction opening may be formed at a location higher than an exit of the upper cleaning part. Accordingly, since the height of the upper cleaning part gradually decreases from the entrance toward the exit, dust may be naturally removed by air flowing in the upper cleaning part although dust is accumulated on the upper surface of the cleaning unit.
The cleaner of the present disclosure described above has the following effects.
First, according to the present disclosure, even without opening the dust container, the cleaning unit can compress dust collected in the dust container while moving (lowering) inside the dust collection space. The surface of the cleaning unit may extend in an inclining direction to the moving direction thereof, so the size of the introduction opening of air can be sufficiently secured. Furthermore, introduced foreign matter can be naturally induced in the direction of the dust container located at the lower side of the cleaning unit by hitting the inclining surface of the cleaning unit. Accordingly, large foreign matter can be prevented from blocking the introduction opening by being held therein, and the high operation performance of the cleaner can be maintained, thereby improving the operation reliability of the cleaner.
In addition, the cleaning unit of the present disclosure can scrape off dust from the surface of the filtering unit while raising and lowering by surrounding the filtering unit. The gap maintenance rib may protrude from the cleaning unit to maintain a constant gap between the cleaning unit and the filtering unit. Due to maintenance of such a gap, the cleaning unit can be prevented from being interfered with by the filtering unit by being eccentric while raising and lowering, and the efficient raising and lowering of the cleaning unit can be performed. Accordingly, compression of the dust performed by the cleaning unit and the cleaning of the filtering unit can be more stably performed.
Furthermore, the cleaning ring, which may be made of an elastic material, may be provided in the cleaning unit of the present disclosure, and the rear surface of the cleaning ring may be supported by the support rib. Such a support rib can prevent the cleaning ring from being deformed due to high temperature in the process of the double injection of the cleaning ring, and can prevent the cleaning ring from being curled during the raising and lowering of the cleaning unit, thereby improving the quality and reliability of the cleaning unit.
Particularly, since the support rib supports the cleaning ring at the rear side thereof, the portion of the cleaning unit surrounding the cleaning ring and fixing the outer surface of the cleaning ring in the cleaning unit can be minimized and the exposed portion of the outer surface of the cleaning ring can be increased. Accordingly, the amount of elastic transformation of the cleaning ring can be increased, thereby enabling efficient cleaning of the cleaner, and sufficiently forming the inclining surface allowing introduced foreign matter to be bounced downward on the surface of the cleaning ring.
In addition, the manipulation unit may be connected to the cleaning unit to raise and lower the cleaning unit. In the present disclosure, the connecting plate securing the manipulation unit may be sufficiently wide along the raising/lowering direction of the cleaning unit. Accordingly, the connection part on which an external force (a force of raising and lowering the cleaning unit) transmitted from the manipulation unit is focused can be reinforced, and thus can be prevented from being warped or damaged, thereby improving durability of the connection part.
Furthermore, the connecting plate may be formed to be sufficiently large in the cleaning unit of the present disclosure, and the reinforcement plate may be correspondingly coupled to the connecting plate. Accordingly, the strength of the connection part connecting the cleaning unit and the manipulation unit to each other can be reinforced.
In addition, in the present disclosure, the upper cleaning part may be provided on the upper surface of the cleaning unit, the upper cleaning part forming a continuous path along the circumferential direction of the cleaning unit. The height of the upper cleaning part may gradually decrease from the entrance thereof toward the exit thereof. Accordingly, the exit of the upper cleaning part may be lower than the entrance of the upper cleaning part. Accordingly, although dust is accumulated on the upper surface of the cleaning unit, the dust can be efficiently removed therefrom by air flowing in the upper cleaning part. Accordingly, although a user does not clean the upper surface of the cleaning unit, this may prevent the cleaning unit from failing to be restored to the initial position due to dust accumulated on the upper surface of the cleaning unit.
The above and other objectives, features, and other advantages of the present disclosure will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
Hereinafter, some embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. It should be noted that in adding reference numerals to the components of each drawing, the same components have the same reference numerals when possible, even if they are displayed on different drawings. In addition, in describing the embodiments of the present disclosure, when it is determined that a detailed description of a related known configuration or function interferes with the understanding of the present disclosure, the detailed description is to be omitted.
In addition, in describing the components of the embodiments of the present disclosure, terms such as first, second, A, B, a, and b may be used. These terms are only for distinguishing the components from other components, and the nature or order of the components is not limited by the terms. When a component is described as being “connected” or “coupled” to another component, that component may be directly connected to or coupled to the another component. However, it should be understood that another component may be “connected” or “coupled” to each component therebetween.
The present disclosure relates to a cleaner, and more particularly, relates to a cleaner which separates dust from air by using a cyclone flow of air. Particularly, the cleaner of the present disclosure may include a cleaning unit 110 capable of compressing dust accumulated inside the dust container by using a manipulation lever at the outside of the of a housing without opening an entrance of a dust container. Hereinafter, the present disclosure is described to be applied to a handheld vacuum cleaner as an example, but may be applied to other types of cleaners such as a canister cleaner.
An inner space S1 may be provided inside the first housing 2. The cleaning unit 110 and an inner housing 40, including a filtering unit 30 to be described below, may be mounted in the inner space S1. The shapes of the first housing 2 and the second housing 3 are shown by way of example, and may be modified in various ways. A dust collection space S1 may be provided between the inner surface of the first housing 2 and the outer surface of the filtering unit 30. The dust collection space S1 may be regarded as the inner space of the first housing 2. Here, the inner surface 20 of the first housing 2 refers to an inner circumferential surface of the first housing 2 corresponding to an opposite side of the outer surface of the first housing 2 exposed to the outside.
A handle part 5 may be provided at one side of the housing 1. The handle part 5 may be configured to be separated from the housing 1 and may be assembled with the housing 1, or at least a portion of the handle part 5 may be integrated with the housing 1. The handle part 5 may be a portion which a user grasps, and a switch 6 manipulated to be turned on and off may be provided at one side of the handle part 5. In some embodiments, a battery 7 may be mounted at the lower side of the handle part 5 to supply power for the operation of the cleaner.
An introduction opening 8 may be provided at one side of the housing 1. The introduction opening 8 may protrude to the opposite side of the handle part 5, and an introduction space 8′ may be provided therein. When the cleaner operates, a suction force generated by a motor unit 10 may be transmitted to the introduction opening 8, and external air having dust may be introduced to the inner space S1 of the cleaner through the introduction opening 8 and the introduction space 8′. In
The air having dust is described above, and foreign matter having various sizes may be included in the dust. That is, the dust may include foreign matter of very fine sizes, or foreign matter of various sizes such as hair, sand, or cookie crumbs. Hereinafter, the various foreign matter may be referred to as dust for convenience.
Although described again below, a manipulation unit 150 will be described first for better understanding. As illustrated in
Referring to
Referring to
An air guide surface 23 guiding the flow of air may be provided on the upper portion of the air guide 21 and may have an inclining shape. The diameter of the air guide 21 may gradually decrease toward the bottom of the dust collection space S1, such that the air guide surface 23 is a naturally inclining surface. When the cleaning unit 110 to be described below is located at an initial position (see
For reference, the initial position refers to a position at which the cleaning unit 110 moves to a top position and communicates with an air introduction path of the introduction opening 8, and the lowered position refers to a position at which the cleaning unit 110 lowers, compresses dust contained in the dust collection space S1, and scrapes off dust on the outer surface of the filtering unit 30.
A combination end 24 may protrude at the lower side of the air guide surface 23. The combination end 24 may be a part by which the air guide 21 may be assembled with the filtering unit 30 to be described below, and may correspond to a part protruding more than the lower side of the air guide surface 23 thereto. An assembly key 27 may protrude from the combination end 24. The assembly key 27 may be inserted to an assembly groove 36 of the filtering unit 30, so the assembling of the air guide 21 and the filtering unit 30 to each other may be performed. The assembly key 27 and the assembly groove 36 may be assembled to each other in a rotating manner.
An assembly boss 26 may protrude from the air guide 21 by extending in a direction of the upper side thereof, that is, in a direction of the second housing 3. The assembly boss 26 may allow the air guide 21 to be assembled even with the motor case 12 located inside the second housing 3. The assembly boss 26 may be assembled with the motor case 12 by a fastener such as a bolt.
A holding end 28 may be formed on the edge of the upper end of the air guide 21. The holding end 28 may be formed by surrounding the edge of the upper end of the air guide 21. When the air guide 21 is assembled with the inner housing 40 to be described below, a corresponding holding portion 48 located on an edge of the inner side of the inner housing 40 may be held in the holding end 28. Such a configuration can be clearly seen in the enlarged view of
The air guide 21 may be assembled with the filtering unit 30. A cyclone part may be provided inside the filtering unit 30. More precisely, in some embodiments, a first cyclone part (a reference numeral not assigned) and a second cyclone part 37 may be provided inside the cleaner. The second cyclone part 37 may be provided inside the filtering unit 30. Dust may be more effectively filtered due to the provision of the first cyclone part and the second cyclone part 37. In some embodiments, the first cyclone part may not be provided as a separate component, but may be formed by the inner surface 20 of the housing 1, the air guide 21, and the cleaning unit 110.
The filtering unit 30 may be mounted at the center of the inner space S1 of the first housing 2, and may define the dust collection space S1 between the filtering unit 30 and the inner surface of the first housing 2. The dust collection space S may be defined at the lower side of the inner space S1 of the first housing 2, and may form a first dust storage part S2 in which dust is accumulated.
In this case, the second cyclone part 37 may be located inside the first cyclone part such that the size of the housing 1 is minimized. Referring to
A dust guide 31 may be provided at the lower side of the second cyclone part 37. The dust guide 31 may include a guide body 32 having a width that gradually decreases toward the lower side thereof like a kind of hopper, and a second dust storage part S3 may be provided inside the guide body 32 to store dust separated from the air in the second cyclone part 37. The second dust storage part S3 may be formed at the center of the housing 1 and may be separated from the first dust storage part S2 by the guide body 32.
Referring to
The dust separated from the air may flow downward (as shown by the direction of arrow {circle around (2)}), and may be stored in the first dust storage part S2. The air separated from the dust may flow to the second cyclone part 37. In this case, the air may flow through the filtering unit 30 (as shown by arrow {circle around (3)}). In the process of passing through the filtering unit 30, the air may pass through a mesh net 35 located on the outer surface of the filtering unit 30. In the process, dust having large particles may also be filtered through narrow holes formed in the mesh net 35.
In addition, the air flowing to the second cyclone part 37 may be once again separated from the dust by centrifugal force. The dust separated from the air in the second cyclone part 37 may move downward, and be stored in the second dust storage part S3 (as shown by arrow {circle around (4)}).
Meanwhile, air separated from the dust in the second cyclone part 37 may be discharged from the second cyclone part 37 and rise toward the motor unit 10 (in the direction of arrow {circle around (5)}). The risen air may pass through a pre-filter (not shown) located at the outer side of the motor unit 10. Air passing through the pre-filter may pass through the motor unit 10, and then pass through a HEPA filter located at the discharge space S4 of the second housing 3, and be discharged to the outside (in the direction of arrow {circle around (6)}) through an air discharge opening 3′. Here, at least one of the pre-filter or the HEPA filter may be omitted.
In this case, the dust separated from the cyclone part may be accumulated in the first dust storage part S2 and the second dust storage part S3. The weight of the dust is light, so when a user opens the first housing 2 (which is the dust container), the dust may scatter to the outside. That is, the dust collected inside the dust container may not be brought together into one lump, and may be difficult to be emptied. In some embodiments, to solve such a problem, a cleaning module 100 may be provided. The cleaning module 100 may include the cleaning unit 110 compressing dust and the manipulation unit 150 for moving the cleaning unit 110.
For reference, in
Referring back to
The inner housing 40 may be mounted to the upper portion of the filtering unit 30. The inner housing 40 may be provided in the inner space S1 of the housing 1. In some embodiments, a portion of the inner housing 40 may be arranged inside the first housing 2, and the remaining portion thereof may be arranged inside the second housing 3. The inner housing 40 may have the shape of an approximate circular frame, and may surround the outer sides of the air guide 21 and the cleaning unit 110 when mounted inside the inner space S.
A through-space 41 open in an upward and downward direction may be defined at the center of the inner housing 40. The air guide 21 and the cleaning unit 110 may be located in the through-space 41. As illustrated in
A communication window 42 may be open at one side of the inner housing 40. The communication window 42 may be a portion connecting the introduction flow path 51, which is connected to the introduction opening 8, to the inner space S1. In some embodiments, as shown in
A sealing member 43 may be provided on the outer surface of the inner housing 40. The sealing member 43 may be provided along the outer surface of the inner housing 40, and may limit an air flow between the upper portion and the lower portion of the sealing member 43 relative thereto. That is, the sealing member 43 may induce air to flow only along a formed path. For reference, the inner housing 40 may be omitted, or the first housing 2 or the second housing 3 may be intentionally provided.
Referring to
Next, the cleaning module 100 will be described below. The cleaning module 100 may generally include the cleaning unit 110 and the manipulation unit 150 allowing the cleaning unit 110 to be operated. As illustrated in
FIGS. SA and 5B illustrate an example cleaning module 100 according to some embodiments of the present disclosure. As illustrated in
Referring to the structure of the manipulation unit 150, the manipulation housing 151 of the manipulation unit 150 may be coupled to the outer surface of the housing 1 described above, and may extend in a vertical direction from the first housing 2 to the second housing 3. Two or more rails may be provided in the manipulation housing 151, which may include a fixed rail 172 and a movable rail 175. The fixed rail 172 and the movable rail 175 may be mounted in longitudinal directions (the vertical directions) of the manipulation housing 151. The fixed rail 172 may be in a fixed state, and the movable rail 175 may raise and lower together with the cleaning unit 110. In some embodiments, each of the fixed rail 172 and the movable rail 175 may have the shape of a thin and long rod.
The manipulation lever 160 may be connected to the fixed rail 172, and may raise and lower along fixed rail 172. The button part 165 may be provided in the manipulation lever 160. The manipulation lever 160 may be located inside the manipulation housing 151 and may not be exposed to the outside, but the button part 165 may be exposed to the outside of the manipulation housing 151 such that a user may press the button part 165. When the user presses the button part 165, the manipulation lever 160 may lower the movable rail 175 while lowering along the fixed rail 172.
More precisely, a connection block 170 may be connected to the button part 165. The connection block 170 may be located at the inner side of the manipulation housing 151 and may raise and lower along the button part 165. The connection block 170 may be fitted over the fixed rail 172 so as to raise and lower along fixed rail 172 and may be connected to the movable rail 175. Accordingly, the connection block 170, together with the button part 165, may raise and lower along the fixed rail 172, and in the process, may raise and lower the movable rail 175. As illustrated in
Reference numeral 173 refers to the spring 173. The spring 173 may be assembled with the fixed rail 172 by being fitted thereover and may be located at a position lower than a position of the manipulation lever 160. The spring 173 may be compressed in as the connection block 170 is lowering together with the manipulation lever 160. When a force of pressing the button part 165 is released, the spring 173 may restore the manipulation lever 160 to an initial position, that is, to the state shown in
The movable rail 175 may be mounted to the manipulation housing 151 and be connected to the manipulation lever 160, and thus may raise and lower together with the manipulation lever 160. One end of the movable rail 175 may be connected to a connecting plate 128 (hereinafter, also referred to as a connection part) of the cleaning unit 110, as described below. Accordingly, the movable rail 175 and the cleaning unit 110 may raise and lower together. The movable rail 175 and the connection part of the cleaning unit 110 may be parts on which a load is focused due to an external force, and thus may be easily damaged or deformed. Structures of the connecting plate 128 and a reinforcement plate 140 for solving this problem will be described in detail below.
Next, the cleaning unit 110 will be described. The cleaning unit 110 may be mounted to surround the filtering unit 30, and may be raised and lowered inside the dust collection space S1 by the manipulation unit 150. In this case, at least a portion of the cleaning unit 110 located at the initial position thereof may communicate with the air introduction path extending from the introduction opening 8 and thus the cleaning unit may function to guide the flow of the air. Here, the connection of the portion of the cleaning unit 110 and the air introduction path to each other may mean that at least the portion of the cleaning unit 110 is located in the air introduction path. The air introduction path may be regarded to include the introduction space 8′ of the introduction opening 8 and the introduction flow path 51 of the introduction housing 50.
That is, the cleaning unit 110 (i) may function to guide the flow of the introduced air at the initial position, (ii) to compress dust contained in the dust collection space S1 in the process of lowering, (iii) to allow a guide edge GE thereof to scrape the mesh net 35 of the filtering unit 30 and remove dust thereon while raising and lowering.
Referring to
Referring back to
In this case, when flat foreign matter P is introduced to the entrance Ea in an upright orientation (in an orientation of height larger in size than width), the foreign matter may efficiently pass through the entrance Ea of the guide flow path E which is narrow in width. However, when the foreign matter P is introduced to the entrance Ea with strong force in a horizontal orientation (in an orientation of width larger in size than height), the foreign matter P may collide with the cleaning unit 110, and then be bounced toward the inner surface 20 of the housing 1 or the inner surface of the inner housing 40 by a reaction force to the collision and may be held therebetween. Referring to
In some embodiments, a guide blade 55 may be provided in the introduction housing 50. As illustrated in
Referring to
As illustrated in
Next, referring to
The cleaning body 120 may have an approximate ring shape surrounding the filtering unit 30, and may be connected to the manipulation unit 150. The cleaning body 120 may include the guide wall 121 and the guide fence 124B. The guide wall 121 and the guide fence 124B may be configured to be integrated with each other. The guide wall 121 may continuously extend in the circumferential direction of the cleaning body 120, and have the inclining surface on the surface thereof, and the guide edge GE may be provided on the lower portion thereof.
In addition, the guide fence 124B may extend parallel to the guide wall 121 and may be spaced apart from the guide wall 121 in a direction of the inner surface 20 of the housing 1. Accordingly, the guide flow path E which is the air flow path may be formed between the guide fence 124B and the guide wall 121. More precisely, since the guide fence 124B is omitted in the air introduction part 123, the guide flow path E may be formed between the outer surface of the guide wall 121 and the inner surface 20 of the housing 1. In a side further inward from the air introduction part 123, the guide flow path E may be formed between the outer surface of the guide wall 121 and the inner surface 124BI of the guide fence 124B (see
Here, the guide fence 124B may be omitted. When the guide fence 124B is omitted, the guide flow path E, which is the air flow path, may be formed between the guide wall 121 and the inner surface 20 of the housing 1.
The coupling end part 122 may be provided on the lower end of the guide wall 121. The coupling end part 122 may be a portion extending downward from the lower end of the guide wall 121, and the cleaning ring 130 may be coupled thereto. The surface of the coupling end part 122 and the surface of the cleaning ring 130 may constitute the guide edge GE, and may constitute a guide inclination surface 135. That is, the surface of the coupling end part 122 may be gradually inclined downward toward the dust collection space S1, so an inclining surface may be formed on the surface thereof. Such an inclining surface may induce some of the reaction forces occurring during collision of large foreign matter with the inclining surface to be directed downward. A more detailed description of the configuration of the coupling end part 122 is provided below.
The guide wall 121 may be provided in an inclining direction to the raising/lowering direction of the cleaning unit 110, and may guide the flow of the air introduced through the introduction opening 8 when the cleaning unit 110 is located at the initial position. Referring to
Preferably, the guide wall 121 of the cleaning body 120 may extend to incline such that a gap between the guide wall 121 and the inner surface 20 of the housing 1 increases downward toward the guide edge GE, and may induce the flow of air downward, and the width of the guide wall 121 may be increased to improve the air flow.
In addition, referring to
The connecting plate 128 may be provided in the cleaning body 120. As illustrated in
The cleaning body 120 may be configured to extend in the form of a cantilever from the manipulation unit 150 (see
The connecting plate 128 may extend from the cleaning body 120 while gradually becoming narrower in width in left and right width directions toward a position far from the cleaning body 120. Due to the widths in the left and right direction of gradually becoming narrower, the volume of the connecting plate 128 occupying the dust collection space S1 therein may be decreased and air flow may not be prevented. Furthermore, a connection bracket 149 connected to the manipulation unit 150 may be provided in an end portion of the connecting plate 128 that decreases in width, such that the connecting plate 128 may be connected directly to the manipulation unit 150. However, in some embodiments, the connecting plate 128 may be connected to the manipulation unit 150 by the reinforcement plate 140, as described below. In
Referring to
Meanwhile, an upper cleaning part 125 may be formed on the upper surface of the cleaning body 120 corresponding to the opposite side of the guide flow path E. The upper cleaning part 125 may be provided as a continuous path along the circumferential direction of the cleaning body 120. When air flows toward the upper cleaning part 125, dust accumulated on the upper surface of the cleaning body 120 may be removed. Most of the introduced air may flow along the guide flow path E, but some of the air may be introduced to the upper side of the cleaning body 120 such that dust may accumulate on the upper surface of the cleaning body 120. Even when air is introduced while the cleaning unit 110 is lowered, dust may be accumulated on the upper surface of the cleaning body 120. The dust may be removed through the structure of the upper cleaning part 125.
Referring to
In this case, the height of the upper cleaning part 125 may decrease from the first section 125a toward the third section 125c, but the height of a middle portion therebetween may slightly increase. For example, to reinforce the strength of the cleaning body 120, a section in which the height of the upper cleaning part 125 increases may be provided. In some embodiments, the height of a portion of the second section 125b may slightly increase and then decrease.
An upper fence 125′ may protrude from the edge of the cleaning body 120. The upper fence 125′ may form the flow path of air flowing in the upper cleaning part 125. The upper fence 125′ may protrude upward from the edge of the upper surface of the cleaning body 120, and thus may constitute a portion of the upper cleaning part 125, and face the inner space S1 of the housing 1. The upper fence 125′ may be provided from the first section 125a to the second section 125b, but may not be omitted in the third section 125c. This is because the third section 125c may be a section in which the air flowing along the circumferential direction of the cleaning body 120 is discharged.
Referring to
Referring to
The guide flow path E may be the path through which air flows. Referring to the entrance Ea of the guide flow path E, the guide flow path E may include the first guide flow path E1 located at a relatively upper portion and formed between the guide wall 121 and the guide fence 124B of the cleaning body 120, and the second guide flow path E2 located at a relatively lower portion and formed between the guide edge GE and the inner surface 20 of the housing 1. The first guide flow path E1 and the second guide flow path E2 may be connected to the air introduction part 123, and the air introduction part 123 may be regarded as a portion of the guide flow path E. The first guide flow path E1 and the second guide flow path E2 may be formed in the same way at the entrance Ea of the guide flow path E and along the guide flow path E.
The guide wall 121 may be provided in the cleaning body 120 constituting the cleaning unit 110. The gap between the guide wall 121 and the inner surface 20 of the housing 1 facing the guide wall 121 at the same height may gradually increase in the direction toward the bottom of the dust collection space S1. Accordingly, the inclining surface may be formed on the outer surface of the guide wall 121 and may induce air downward.
The coupling end part 122 may be located at the lower end of the guide wall 121. The coupling end part 122 may constitute the guide edge GE together with the cleaning ring 130, as described below. The guide edge GE may extend toward the bottom of the dust collection space S1, and the surface of the guide edge GE facing the inner surface 20 of the housing 1 may extend to be inclined to gradually increase the gap between the surface of the guide edge GE and the inner surface 20 of the housing 1 at the same height in a direction toward the end portion of the guide edge that is directed toward the bottom of the dust collection space S1.
In other words, the guide edge GE may extend such that the diameter of the cleaning unit 110 gradually becomes smaller toward the bottom of the dust collection space S1. Accordingly, the guide inclination surface 135 may be formed on the surface of the guide edge GE, and the width of the guide flow path E may increase toward the lower portion of the guide edge GE. Furthermore, the cleaning ring 130 may be slanted such that it is close to the surface of the second cyclone part 30 in the direction thereof toward the end portion of the cleaning ring toward the bottom of the dust collection space S, so that the guide inclination surface 135 is formed on the surface of the cleaning ring 130 facing the inner surface 20 of the housing 1.
Referring to
Large foreign matter tends to be held in the second guide flow path E2. This is because, as illustrated in
In some embodiments, the cleaning ring 130 may be coupled to the lower end of the guide wall 121 of the cleaning body 120. The cleaning ring 130 may be coupled to and may raise and lower with the coupling end part 122 located at the lower end of the guide wall 121. The cleaning ring 130 may function to compress dust and scrape off dust on the mesh net 35 while raising and lowering. The cleaning ring 130 may be made of an elastic material, for example, rubber or silicone, and may be transformed to some extent in the process of the compression such that the cleaning unit 110 may more efficiently raise and lower. The cleaning ring 130 being made of an elastic material may be advantageous in scraping off the dust on the outer surface of the mesh net 35.
The cleaning ring 130 may be approximately ring-shaped. In some embodiments, the cleaning ring 130 may be coupled to the coupling end part 122 of the guide wall 121 through double injection. The front surface 135 of the cleaning ring 130 coupled to the coupling end part 122 may face the inner surface 20 of the housing 1, and the rear surface 134 of the cleaning ring 130 may face the surface of the filtering unit 30 as the cleaning unit 110 is lowered. The front surface 135 of the cleaning ring 130 may be the guide inclination surface 135, so the same reference numeral is assigned thereto.
Referring to
In addition, the exposed area of the front surface 135 of the cleaning ring 130 may be sufficiently secured, and thus dust contained in the introduced air, particularly, large foreign matter, may have a high probability of colliding with the front surface 135 of the cleaning ring 130 instead of the outer surface of the guide wall 121. Furthermore, when the large foreign matter collides with the front surface 135 of the cleaning ring 130, the cleaning ring 130 may be elastically transformed, even by a small amount, in the direction of the transformation space G, so the width of the second guide flow path E2 may be increased.
As the coupling portion of the cleaning ring 130 and the guide wall 121 to each other is seen in
Accordingly, the coupling force between the upper surface 132 of the cleaning ring 130 and the lower surface of the guide wall 121 engaged with each other may be weaker compared to the coupling force between the cleaning ring 130 and the guide wall 121 when the front surface 135 and the rear surface 134 of the cleaning ring 130 are engaged with the guide wall 121. However, in some embodiments, a support rib 126 may be provided in the guide wall 121 to compensate for this. Additional details regarding the support rib 126 are described below.
In
Without the guide inclination surface 135, the shape of the cleaning ring 130 may have a shape represented as element 130′ of
Alternatively, referring to
Increasing the inclination angle of the guide inclination surface 135 may increase the component force F2Y in the Y-axis direction. However, when the inclination angle is beyond a predetermined range, the vertical width (a vertical height relative to the drawing) of the guide inclination surface 135 may decrease. This is because the combination end 24 of the air guide 21 is located at the rear of the cleaning ring 130 and the entirety of the cleaning ring 130 may slant toward the rear thereof. When the inclination angle of the guide inclination surface 135 is greater than 60°, the vertical width of the guide inclination surface 135 may decrease such that the guide inclination surface 135 may not provide a sufficient reaction area, and the cleaning of the outer surface of the mesh net 35 may also be difficult.
In some embodiments, the guide inclination surface 135 may be even with the surface of the coupling end part 122 of the guide wall 121. The coupling end part 122, together with the cleaning ring 130, may constitute the guide edge GE and form the guide inclination surface 135. In
Different embodiments of the cleaning ring 130 are illustrated in
Referring to
Referring to
Referring back to
As shown in
That is, the air introduced through the air introduction part 123 may flow along the guide flow path E located between the guide wall 121 and the guide fence 124B constituting the cleaning body 120. In some embodiments, some of the introduced air may be introduced to the upper cleaning part 125. However, the air introduced to the upper surface of the cleaning body 120 may flow along the upper cleaning part 125 due to the structure of the upper cleaning part 125 described above, and then may be discharged in the direction of the dust collection space S1.
As for the structure of the reinforcement plate 140, the reinforcement plate 140 may have a plate shape, and generally have a shape corresponding to the shape of the connecting plate 128. An assembly body 141 may be provided on the upper portion of the reinforcement plate 140, and a reinforcement body 148 may extend from the lower portion thereof. The reinforcement body 148 may be a structure having a width gradually decreasing toward the lower side thereof like the structure of the connecting plate 128. That is, the upper portion 148a of the reinforcement body 148 may be wider than the lower portion 148b thereof, so the reinforcement plate 140 may be a structure similar to the structure of the connecting plate 128.
As for the structure of the assembly body 141, the first assembly body 142 and the second assembly body 143 may be provided in the assembly body 141. The first assembly body 142 and the second assembly body 143 may be bent relative to each other. In some embodiments, the second assembly body 143 may protrude from the first assembly body 142 and may be bent therefrom. The first assembly body 142 and the second assembly body 143 may extend in an overall arc shape, and may be coupled to a section of the cleaning body 120.
More precisely, the assembly body 141 may be inserted to and coupled to the guide flow path E formed between the guide wall 121 and the guide fence 124B of the cleaning body 120 to correspond to the guide flow path E. As illustrated in
As illustrated in
The connection bracket 149 may be provided at a side of the reinforcement body 148 of the reinforcement plate 140. The connection bracket 149 may protrude from the lower portion of the reinforcement body 148 in the direction of the inner surface 20 of the housing 1. The connection bracket 149 may be connected to the lower end of the movable rail 175 of the manipulation unit 150 so that the movable rail 175 and the reinforcement plate 140 raise and lower together. Although not shown, the connection bracket 149 may be raised and lowered while being inserted to a raising/lowering channel provided in the inner surface 20 of the housing 1, and may be assembled with the movable rail 175 by a separate fastener such as a bolt.
Such a reinforcement plate 140 may be made of various materials. For example, the reinforcement plate 140 may be made of synthetic resin or metal. In some embodiments, the reinforcement plate 140 may be made of aluminum, and the cleaning body 120 may be made of synthetic resin.
Referring to
Multiple support ribs 126 may be provided on the circumference of the cleaning body 120, and at least a portion of each of the support ribs 126 may protrude up to or more than the lower end of the cleaning ring 130. Referring to
A support body 126a, which may have the shape of a thin plate and supporting the cleaning ring 130 may constitute the frame of the support rib 126, and a close-contact end 126b may be provided in a portion decreasing in width at the lower side of the support body 126a. Referring to
In some embodiments, the seating groove 136 may be omitted in the cleaning ring 130, and the support rib 126 may support the rear surface 134 of the cleaning ring 130. In this case, a portion of the cleaning ring 130 may protrude by the thickness of the support rib 126 by being pushed toward a front side thereof, that is, in the direction of the inner surface 20 of the housing 1. When the portion of the cleaning ring 130 protrudes in the direction of the inner surface 20 of the housing 1, air flow may be restricted, so the seating groove 136 may preferably be provided in the cleaning ring 130. In the state in which the support body 126a is inserted to the seating groove 136, the entire thickness of the cleaning ring 130 and the support body 126a may be the same as the thickness of the cleaning ring 130 in a portion not including the support rib 126. That is, the depth of the seating groove 136 may be the same as the thickness of the support body 126a. In some embodiments, the depth of the seating groove 136 may be larger than the thickness of the support body 126a. Such a seating groove 136 may be formed naturally during a double injection process for forming the cleaning ring 130 and the cleaning body 120.
The seating groove 136 may have an extension groove 137 extending further downward therefrom. The extension groove 137 may be completely open to the lower side of the cleaning ring 130. The gap maintenance rib 127 may be located at the extension groove 137. The gap maintenance rib 127 may protrude from the support rib 126. Referring to the enlarged portion of
The cleaning unit 110 may easily become eccentric while raising and lowering. When the cleaning unit 110 is off center, the cleaning unit 110 may be interfered with by the filtering unit 30 located at the center of cleaning unit and thus may be prevented from raising and lowering. To prevent the eccentricity, the gap maintenance rib 127 may maintain a gap between the cleaning unit 110 and the filtering unit 30. Referring to
In some embodiments, the gap maintenance rib 127 may extend in the raising/lowering direction of the cleaning unit 110 such that the cleaning unit 110 may be prevented from becoming off-centered while raising and lowering. Without the gap maintenance rib 127, when the cleaning unit 110 is eccentric, the cleaning ring 130, which may be made of a flexible material) may be curled up or turned over while rubbing against the mesh net 35. The gap maintenance rib 127 may solve such a problem.
The degree of protrusion of the gap maintenance rib 127 from the support rib 126 may be different along the raising/lowering direction of the cleaning unit 110. As illustrated in the enlarged portion of
In
For reference, in some embodiments, the cleaning ring 130 may be double injected and coupled to the cleaning body 120. In the process of the double injection, the cleaning ring 130 may be deformed due to high temperature, but the support rib 126 may prevent the deformation. Particularly, in some embodiments, the front surface and rear surface of the cleaning ring 130 may be exposed to the outside, and only the upper surface 132 of the cleaning ring 130 may be coupled to the lower surface of the coupling end part 122 (see
In
The reinforcement plate 140 may be coupled to the cleaning body 120. Referring to
In some embodiments, the reinforcement plate 140 may be correspondingly coupled to the cleaning body 120 to increase the strength of the connection part. Accordingly, the reinforcement plate 140 may prevent the connection part from being warped or bent by an external force. As described above, the shape of the reinforcement body 148 of the reinforcement plate 140 may correspond to the shape of the connecting plate 128, so a contact area therebetween may be relatively large. As illustrated in
Referring to
The first assembly part 145 may be inserted into and hooked to the first assembly hole H1. Referring to
As described above, just because all the components constituting of the cleaner according to the embodiment of the present disclosure have been described as being combined into one or operating in the combination, the present disclosure is not necessarily limited to such embodiments. That is, if it is within the scope of the purpose of the present disclosure, all the components may be selectively combined into more than one and operated. In addition, terms such as “include,” “constitute,” or “have” described above, unless otherwise stated, mean that the corresponding component may be present. Accordingly, it should be construed that other components are not excluded, but may be included. All terms, including technical or scientific terms, have the same meaning as commonly understood by those skilled in the technical field to which the present disclosure belongs, unless defined otherwise. Commonly used terms, such as terms defined in the dictionary, should be interpreted as being consistent with the context of the relevant technology, and in the present disclosure, unless explicitly defined, should not be interpreted as having an is ideal or excessively formal meaning.
Although the description of the present disclosure has been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the present disclosure as disclosed in the accompanying claims. Accordingly, the embodiments disclosed in the present disclosure are not intended to limit, but to explain the technical idea of the present disclosure, and the scope of the technical idea of the present disclosure is not limited by the embodiments. The scope of protection of the present disclosure should be interpreted by the scope of the claims below, and all technical ideas within the scope equivalent thereto should be construed as being included in the scope of the claims of the present disclosure.
Number | Date | Country | Kind |
---|---|---|---|
10-2019-0121054 | Sep 2019 | KR | national |