The present application claims the benefit of the earlier filing date and the right of priority to Korean Patent Application No. 10-2019-0172519, filed on Dec. 20, 2019, the entire contents of which are incorporated herein for all purposes by this reference.
The present disclosure generally relates to a cleaner. More particularly, the present disclosure relates to a cleaner which has a cleaning unit capable of compressing dust accumulated inside a dust container without opening the dust container.
A cleaner is a device that performs cleaning by inhaling or scraping off dust or foreign matter in the area to be cleaned. Such a cleaner may be a manual cleaner performing cleaning while a user directly moves the cleaner or an automatic cleaner performing cleaning while automatically moving.
The manual cleaner may be classified as a canister cleaner, an upright cleaner, a handheld cleaner, and a stick cleaner depending on the type of a cleaner. Among them, the handheld cleaner includes a separating device that separates waste and dust from an air stream.
The separating device includes a centrifuge that generates one or more cyclones. The centrifuge includes a first cyclone provided with a dust collector having a wall. The dust collector is arranged at a lower side of the first cyclone, and the dust collector may be opened and closed by a base thereof (a lower cover). The base may be rotated on a hinge and allows the dust collector to be opened and closed.
A filter part having multiple through holes which may also function as a cover may be provided inside the first cyclone. A second cyclone may communicate with the first cyclone through the filter part. Air inside the first cyclone may pass through the filter part, and then flow to the second cyclone. In this case, while the air passes through the through holes of the filter part, dust contained in the air may block the through holes of the filter part. As the blocking of the through holes increases, the air may flow inefficiently, and the removal performance of the dust may deteriorate.
Accordingly, a user is required to periodically clean the filter part. To this end, the user is required to reach the filter part and clean the filter part after opening the dust collector by rotating the base which is the lower cover. Accordingly, it is not easy for the user to clean the filter part.
In addition, in the prior art, dust separated from the air stream in the first cyclone and the second cyclone falls downward and accumulates in the upper side of the base. When the cleaner stops working, the separated dust is stored in a low-density state in the dust collector. That is, the dust separated by the first cyclone occupies a large volume compared to its weight. Accordingly, although there is still sufficient free space inside the dust collector, the dust in a dust container is required to be frequently emptied to maintain dust collection performance.
To solve this, technologies in which a compression member (a cleaning part) that can compress dust accumulated in a dust collection part is mounted inside the dust collection part, and the dust is compressed by lowering the compression member from the outside without opening the base are disclosed in Japanese Patent No. 3699679 and US Patent Application Publication No. 2018-0132685. The compression member is mounted to surround the filter part, and can scrape off dust on the filter part while moving toward the base, and can compress dust accumulated in the dust collection part.
However, although such a compression member compresses dust accumulated in the dust collection part, thin foreign matter (e.g., hair) on the filter part may not be cleaned by the compression member. This is because when the thin foreign matter is on the filter part, the foreign matter may pass through a gap between the compression member and the filter part in the process of the movement of the compression member, making it difficult to scrape off the foreign matter. In particular, when thin and long foreign matter such as hair surrounds the filter part and is wound thereon, it is harder to scrape down the foreign matter to a cleaning part.
When the gap between the compression member and the filter part is decreased to solve this, the foreign matter can be scraped down more efficiently. However, due to the interference of the compression member with the filter part, the efficient movement of the compression member becomes difficult. In addition, when the compression member and the filter part are in close contact with each other, foreign matter may be stuck therebetween, and the foreign matter may not be discharged toward the dust collection part, and instead may be raised together with the compression member.
In addition, the conventional compression member may have a portion of an end part made of an elastic material so as to decrease the friction of the compression member with the outer surface of the filter part and perform efficient cleaning. Accordingly, in the manufacturing process of attaching the part made of an elastic material to the compression member or in the process of raising/lowering the compression member, the end part of the compression member may be curled or turned over.
Accordingly, the present disclosure has been made keeping in mind the above problems occurring in the related art, and the present disclosure is intended to propose a cleaner, wherein a cleaning unit securing free space by compressing dust accumulated inside a dust container of the cleaner may be provided, and thin foreign matter such as hair may be scraped down by the cleaning unit in the process of the compression.
In addition, the present disclosure is intended to propose a cleaner, wherein in the process in which the cleaning unit is restored to an initial position after the cleaning unit scrapes down thin foreign matter toward the bottom of a dust collection space, the foreign matter does not rise together with the cleaning unit, but is left at the bottom of the dust collection space.
Furthermore, the present disclosure is intended to propose a cleaner, wherein a cleaning ring made of an elastic material is provided at the end of the cleaning unit, and in the process of attaching the cleaning ring to the cleaning unit or in the process of the raising/lowering of the cleaning unit, the cleaning ring may be prevented from being curled up.
In order to achieve the above objectives, according to one aspect of the present disclosure, there is provided a cleaner including: a housing having an introduction opening through which air is introduced; a filtering unit mounted in the inner space of the housing and defining a dust collection space between the filtering unit and the inner surface of the housing. In addition, the cleaning unit may be mounted to surround the filtering unit, and may be configured to be raised and lowered inside the dust collection space by operating in cooperation with a manipulation unit. Furthermore, one or more brush protrusions may protrude from the cleaning unit in a direction toward the surface of the filtering unit. During the raising/lowering of the cleaning unit, such brush protrusions may scrape down thin foreign matter such as hair on the outer surface of the filtering unit.
In addition, the one or more brush protrusions may protrude from an inner surface of the cleaning unit toward the surface of the filtering unit, and may include multiple brush protrusions surrounding the inner surface of the cleaning unit. Accordingly, each of the brush protrusions may act as a comb, and effectively remove thin and long foreign matter.
The cleaning unit may surround the filtering unit and be connected to the manipulation unit, and may include a cleaning body operating in cooperation with the manipulation unit. A guide flow path may be formed in the cleaning body, the guide flow path guiding air introduced to the introduction opening. A cleaning ring may be disposed on a lower part of the cleaning body and extend toward the bottom of the dust collection space. The cleaning ring may be disposed adjacent to the surface of the filtering unit, and may clean the surface of the filtering unit during the raising/lowering of the cleaning unit. In addition, the brush protrusions may protrude from the surface of the cleaning ring.
Additionally, one or more support ribs may protrude from the lower part of the cleaning body toward the bottom of the dust collection space, and may support the surface of the cleaning ring from which each of the brush protrusions protrudes. Accordingly, the support rib may support the brush protrusion even when the brush protrusion removes foreign matter.
In addition, the one or more support ribs may protrude toward the surface of the filtering unit by surrounding the cleaning body. A gap maintenance rib may protrude from each of the one or more support ribs in an opposite direction of a guide inclination surface of the cleaning ring. In this case, at least one brush protrusion may be arranged between two gap maintenance ribs adjacent to each other. Accordingly, the brush protrusions and the gap maintenance ribs may maintain a gap between the cleaning unit and the filtering unit constant, and during the raisin/lowering of the cleaning unit, the cleaning unit may be prevented from being eccentric and interfering with the filtering unit.
The brush protrusions may be provided in the cleaning ring constituting the cleaning unit, the cleaning ring being made of an elastic material. Accordingly, the friction of the brush protrusions with the filtering unit may be decreased.
In addition, the brush protrusions may extend in the raising/lowering direction of the cleaning unit, or in an inclining direction to the raising/lowering direction of the cleaning unit. Furthermore, a lower inclining surface may be formed on the lower end of each of the brush protrusions directed toward the lower part of the dust collection space, the lower inclining surface having the protruding degree of the brush protrusion gradually decreasing downward. An upper inclining surface may be formed on the upper end of the brush protrusion directed toward the upper part of the dust collection space, the upper inclining surface having the protruding degree of the brush protrusions gradually decreasing upward. The upper inclining surface and the lower inclining surface may decrease friction between the brush protrusion and the filtering unit.
Furthermore, the lower end of the brush protrusion directed toward the dust collection space may be formed to be recessed toward the upper part of the brush protrusion. Accordingly, foreign matter may be moved by being more easily held in the lower part of the brush protrusion.
In addition, one or more holding ribs may be provided on the surface of the filtering unit by protruding toward the inner surface of the cleaning unit facing the surface of the filtering unit. The holding rib may hold foreign matter pulled down by the brush protrusion and prevent the foreign matter from rising together with the cleaning unit.
In addition, the cleaning unit moves between a first position at which the cleaning is raised and a second position at which the cleaning unit is lowered, and the one or more holding ribs may be provided on the lower part of the filtering unit such that at least a portion of the one or more holding ribs has a section overlapping with the cleaning unit located at the second position. Accordingly, a state in which thin foreign matter such as hair is collected at the lower side of the dust collection space may be maintained.
Furthermore, the one or more holding ribs may surround the surface of the filtering unit, and at least one brush protrusion may pass between the holding ribs adjacent to each other.
Additionally, when the cleaning unit is located at the second position at which the cleaning unit is completely lowered, the lower end of the brush protrusion may be located at a position lower than the lower end of each of the one or more holding ribs such that the lower end of the brush protrusion is closer to the bottom of the dust collection space than the lower end of the bolding rib. Accordingly, the foreign matter may be securely held and collected in the lower end of the holding rib.
In addition, a guide inclination surface may be formed on the upper end of each of the one or more holding ribs, the guide inclination surface having the protruding height of the holding rib gradually decreasing upward, and a holding step surface may be formed on the lower end of the holding rib, the holding step surface having an inclination angle steeper than the inclination angle of the guide inclination surface.
The cleaner of the present disclosure described above has the following effects.
First, according to the present disclosure, even without opening the dust container, the cleaning unit may compress dust collected in the dust container while moving (lowering) inside the dust collection space by surrounding the filtering unit. In the process, the brush protrusions protruding from the cleaning unit may also scrape down thin foreign matter such as hair on the outer side of the filtering unit. That is, although thin and long foreign matter such as hair is wound on the outer side of the filtering unit, the foreign matter may not be allowed to escape to a gap between the cleaning unit and the filtering unit and may be moved toward the bottom of the dust collection space by the cleaning unit. Accordingly, a user is not required to remove the wound foreign matter by themselves by opening the dust container, thereby improving usability.
In addition, while the cleaning unit of the present disclosure is being raised and lowered surrounding the filtering unit, the cleaning unit may scrape off foreign matter on the surface of the filtering unit, wherein the brush protrusions protruding from the cleaning unit may reduce the contacting area of the cleaning unit with the filtering unit, thereby decreasing the friction of the cleaning unit with the filtering unit occurring during the raising/lowering of the cleaning unit and facilitating the raising/lowering of the cleaning unit.
Particularly, the multiple brush protrusions and the support ribs protruding from the cleaning unit may maintain the gap between the cleaning unit and the filtering unit constant, whereby the cleaning unit may be prevented from being eccentric and interfering with the filtering unit during the raising/lowering of the cleaning unit, thereby facilitating the raising/lowering of the cleaning unit, and more stably performing the compression of dust and the cleaning of the filtering unit by using the cleaning unit.
In addition, in the present disclosure, the holding ribs may protrude from the outer surface of the filtering unit and hold foreign matter pulled down by the brush protrusions such that the foreign matter is not raised together with the cleaning unit, thereby maintaining the state of thin foreign matter such as hair collected at the lower side of the dust collection space, and effectively collecting dust toward the bottom of the dust collection space close to the dust container even without opening the dust container by a user.
In this case, the guide inclination surface may be formed on the upper end of the holding rib, the guide inclination surface having the protruding height of the holding rib gradually decreasing upward, so foreign matter such as hair may naturally slide over the holding rib. However, the holding step surface having a steep inclination may be formed on the lower end of the holding rib, so the foreign matter is difficult to slide over the holding rib in a direction opposite to the direction in which the foreign matter slides over the holding rib at the upper end thereof. Due to such a shape, the holding rib may more securely hold the foreign matter at the lower side of the dust collection space, thereby improving a dust compression rate by using the cleaning unit.
Furthermore, according to the present disclosure, even without a complicated structure or a major design change, only the brush protrusions protruding from the cleaning unit and the holding ribs protruding from the filtering unit may efficiently scrape down and collect thin and long foreign matter.
In addition, the cleaning ring made of an elastic material may be provided in the cleaning unit of the present disclosure, and the brush protrusions may be formed in the cleaning ring. Additionally, the rear surface of the cleaning ring may be supported by the support ribs. Such support ribs may prevent the cleaning ring from being deformed due to high temperature during double injection and from being curled up during the raising/lowering of the cleaning unit, thereby improving the quality reliability of the cleaning unit.
The above and other objectives, features, and other advantages of the present invention will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
Hereinafter, an embodiment of the present disclosure will be described in detail with reference to the accompanying drawings. It should be noted that in adding reference numerals to the components of each drawing, the same components have the same reference numerals when possible, even if they are displayed on different drawings. In addition, in describing the embodiment of the present disclosure, when it is determined that a detailed description of a related known configuration or function interferes with the understanding of the present disclosure, the detailed description is omitted.
The present disclosure relates to a cleaner, and more particularly, relates to a cleaner which separates dust from air by using a cyclone flow of air. Particularly, the cleaner of the present disclosure may include a cleaning unit 110 capable of compressing dust accumulated inside the dust container by using a manipulation lever on the outside of a housing without opening a dust container. Hereinafter, the present disclosure is described to be applied to a handheld vacuum cleaner as an example, but may be applied to other types of cleaners such as a canister cleaner.
Referring now to
Turning back to
An introduction opening 8 may be formed at one side of housing 1. Introduction opening 8 may protrude to the opposite side of handle part 5, and an introduction space 8′ may be defined therein, as described below in reference to
The cleaner is designed to suction air having dust, as described above, and foreign matter having various sizes may be included in the dust. That is, the dust may include foreign matter of very fine sizes, and/or foreign matter of much larger size such as hair H (see
As illustrated in
Referring to
Referring to
An air guide surface 23 guiding the flow of air may be provided on the upper portion of air guide 21 and may have an inclining shape. The diameter of air guide 21 may gradually decrease toward the bottom of dust collection space S1, so air guide surface 23 may naturally become an inclining surface. When cleaning unit 110 is located at an initial position (see
For reference, the initial position may refer to a position at which cleaning unit 110 resides at a top position and communicates with an air introduction path of introduction opening 8, and the lowered position may refer to a position at which cleaning unit 110 resides at a low position and compresses dust contained in dust collection space S1, having scraped off dust on the outer surface of the filtering unit 30 as cleaning unit 110 was lowered.
A combination end 24 may protrude at the lower side of air guide surface 23. Combination end 24 may be a part by which air guide 21 may be assembled with filtering unit 30, and may be correspond to a part protruding more than the lower side of air guide surface 23. An assembly key 27 may protrude from combination end 24. Assembly key 27 may be inserted into an assembly groove 36 of filtering unit 30, so air guide 21 and filtering unit 30 may be assembled. Assembly key 27 and assembly groove 36 may be assembled to each other in a rotating manner.
An assembly boss 26 may protrude from air guide 21 by extending in a direction of the upper side thereof, that is, in a direction of second housing 3. Assembly boss 26 may allow air guide 21 to be assembled even with motor case 12 located inside second housing 3. Assembly boss 26 may be assembled with motor case 12 by a fastener such as a bolt.
A holding end 28 may be formed on the edge of the upper end of air guide 21. Holding end 28 may be formed by surrounding the edge of the upper end of air guide 21. When air guide 21 is assembled with inner housing 40, a corresponding holding portion 48 located on an edge of the inner side of inner housing 40 may be held in holding end 28. Such an appearance can be clearly seen in the enlarged view of
In some embodiments, air guide 21 may be assembled with filtering unit 30. A cyclone part may be provided inside filtering unit 30. In some embodiments, a first cyclone part (not shown) and a second cyclone part 37 and 38 may be provided inside the cleaner. Second cyclone part 37 and 38 may be provided inside filtering unit 30. Dust may be more effectively filtered due to the provision of the first cyclone part and second cyclone part 37 and 38. In some embodiments, the first cyclone part may not be provided as a separate component, but may be formed by inner surface 20 of housing 1, air guide 21, and/or cleaning unit 110.
Filtering unit 30 may be mounted at the center of inner space S1 of first housing 2, and define dust collection space S1 between filtering unit 30 and the inner surface of first housing 2. Dust collection space S1 may be defined at the lower side of inner space S1 of first housing 2, and may be regarded as a first dust storage part S2 in which dust is accumulated.
In this case, second cyclone part 37 may be located inside the first cyclone part such that the size of housing 1 is minimized. Referring to
A dust guide 31 may be provided at the lower side of second cyclone part 37 and path 38. Dust guide 31 may include a guide body 32 having a varying width gradually becoming narrower toward the lower side thereof, similar to a hopper, and a second dust storage part S3 may be provided inside guide body 32 to store dust separated from the air in second cyclone part 37 and 38. Second dust storage part S3 may be formed at the center of housing 1 and may be separated from first dust storage part S2 by guide body 32.
Referring to
The dust separated from the air may flow downward (following the direction of arrow {circle around (2)}), and be stored in first dust storage part S2. Meanwhile, the air separated from the dust may flow to second cyclone part 37 and 38. In this case, the air may flow through filtering unit 30 (following the direction of arrow {circle around (3)}). In the process of passing through filtering unit 30, the air may pass through a mesh net 35 located on the outer surface of filtering unit 30. In the process, dust having large particles may also be filtered through narrow holes formed in mesh net 35.
In addition, the air flowing to second cyclone part 37 and 38 may be once again separated from the dust by centrifugal force. The dust separated from the air in second cyclone part 37 may move downward, and be stored in second dust storage part S3 (following the direction of arrow {circle around (4)}).
Meanwhile, air separated from the dust in second cyclone part 37 and 38 may be discharged from second cyclone part 37 and 38 and rise toward motor unit 10 (following the direction of arrow {circle around (5)}). The risen air may pass through a pre filter (not shown) located at the outer side of motor unit 10. Air passing through the pre filter may pass through motor unit 10, and then pass through a HEPA filter located at a discharge space S4 of second housing 3, and be discharged to the outside (following the direction of arrow {circle around (6)}) through an air discharge opening 3′. Here, one or more of the pre-filter or the HEPA filter may be omitted.
In this case, the dust separated from the cyclone part may be accumulated in first dust storage part S2 and second dust storage part S3. The dust is light, so when a user opens first housing 2, i.e., the dust container 2, the dust may scatter outside. That is, the dust collected inside dust container 2 may not be accumulated into one lump, and may be difficult to be emptied. In some embodiments, to solve such a problem, a cleaning module 100 may be provided. Cleaning module 100 may include cleaning unit 110 compressing dust and manipulation unit 150, which may move cleaning unit 110.
For reference, in
Referring back to
Holding ribs 39 may be provided in filtering unit 30. Holding ribs 39 may protrude from the surface of filtering unit 30 and function to hold foreign matter. More precisely, when brush protrusions 139 of cleaning unit 110 scrape down thin and long foreign matter such as hair H, holding ribs 39 may function to hold and collect the foreign matter which is scraped down. Accordingly, the foreign matter moving down with brush protrusions 139 may be prevented from being raised together with brush protrusions 139 when cleaning unit 110 is restored to its initial position.
Holding ribs 39 may protrude from the surface of filtering unit 30 toward the inner surface of cleaning unit 110 facing the surface of filtering unit 30. Referring to
A guide inclination surface 39a may be formed on the upper end of holding rib 39, guide inclination surface 39a having the protruding height of holding rib 39 gradually decreasing upward. When foreign matter such as hair H moves downward, guide inclination surface 39a allows the foreign matter to naturally slide over holding rib 39, and may be a curved surface or an inclining surface.
In addition, a holding step surface 39c may be formed on the lower end of holding rib 39. Holding step surface 39c may have an inclination angle steeper than the inclination angle of the guide inclination surface 39a. Holding step surface 39c may protrude from the lower end of holding rib 39, and the lower surface of holding step surface 39c may form a step in cooperation with the surface of dust guide 31. Accordingly, foreign matter may be held in the lower surface of holding step surface 39c directed toward the bottom of dust collection space S1.
A connecting surface 39b may be provided between guide inclination surface 39a and holding step surface 39c of holding rib 39. Connecting surface 39b may be a part extending in the moving direction of cleaning unit 110, that is, in a vertical direction relative to
Of course, holding step surface 39c of holding rib 39 may be configured as a flat surface as illustrated in
Although not shown, holding step surface 39c may have a width larger than widths of the remaining parts, that is, connecting surface 39b and guide inclination surface 39a. In this case, the lower surface of holding step surface 39c for holding foreign matter may be increased.
Holding rib 39 may include multiple holding ribs surrounding the surface of dust guide 31, and at least one brush protrusion 139 may pass between holding ribs 39 adjacent to each other. That is, when cleaning unit 110 raises and lowers, brush protrusions 139 of cleaning unit 110 may pass between two holding ribs 39. Accordingly, holding ribs 39 and brush protrusions 139 may not interfere with each other, and brush protrusions 139 may cause foreign matter to be held in holding ribs 39.
As described below, cleaning unit 110 may move between a first position at which cleaning unit 110 is raised and a second position at which cleaning unit 110 is lowered. Holding rib 39 may be disposed at the lower part of filtering unit 30 such that at least a portion of holding rib 39 has a section overlapping with cleaning unit 110 located at the second position. Accordingly, foreign matter may be collected at the lower part of filtering unit 30, and may be difficult to move to a position higher than the lower part of filtering unit 30 due to holding rib 39.
Inner housing 40 may be mounted to the upper portion of filtering unit 30. Inner housing 40 may be provided in inner space S1 of housing 1. In some embodiments, a portion of inner housing 40 may be arranged inside first housing 2, and the remaining portion thereof may be arranged inside second housing 3. Inner housing 40 may have an approximately circular frame, and may surround the outer sides of air guide 21 and cleaning unit 110 when mounted inside inner space S1.
A through-space 41 may be defined at the center of inner housing 40, and air guide 21 and cleaning unit 110 may be regarded to be located in through-space 41. As illustrated in
A communication window 42 may be open at one side of inner housing 40. Communication window 42 may be a portion connecting introduction flow path 51, which is connected to introduction opening 8, to inner space S1. In some embodiments, referring to
A sealing member 43 may be combined with the outer surface of inner housing 40. Sealing member 43 may be provided along the outer surface of inner housing 40, and limit an air flow between the upper portion and the lower portion of sealing member 43 relative thereto. That is, sealing member 43 may induce air to flow only along a formed path. For reference, inner housing 40 may be omitted, or first housing 2 or second housing 3 may be intentionally provided.
Referring to
Next, cleaning module 100 will be described below. Cleaning module 100 may include cleaning unit 110 and manipulation unit 150 allowing cleaning unit 110 to be operated. As illustrated in
Referring to the structure of manipulation unit 150, manipulation housing 151 of manipulation unit 150 may be coupled to the outer surface of housing 1, and may extend in a vertical direction from first housing 2 to second housing 3. Two or more rails may be provided in manipulation housing 151, and include a fixed rail 172 and a movable rail 175. Fixed rail 172 and movable rail 175 may be mounted in longitudinal directions (i.e., vertical directions) relative to manipulation housing 151. Fixed rail 172 may be in a fixed state, and movable rail 175 may be raised and lowered together with cleaning unit 110. In some embodiments, each of fixed rail 172 and movable rail 175 may have the shape of a thin, long rod.
Manipulation lever 160 may be connected to fixed rail 172, and may be raised and lowered along the length of fixed rail 172. Button part 165 may be provided in manipulation lever 160. Manipulation lever 160 may be located inside manipulation housing 151 and not be exposed to the outside, but button part 165 may be exposed to the outside of manipulation housing 151 such that a user may press button part 165. When the user presses button part 165, manipulation lever 160 may lower movable rail 175 while lowering along fixed rail 172.
More precisely, a connection block 170 may be connected to button part 165. Connection block 170 may be located at the inner side of manipulation housing 151 and be raised and lowered along with button part 165. Connection block 170 may be fitted over fixed rail 172 so as to be raised and lowered along a length of fixed rail 172, and may also be connected to movable rail 175. Accordingly, connection block 170, together with button part 165, may be raised and lowered along fixed rail 172, and in the process, may raise and lower movable rail 175. As illustrated in
Spring 173 may be assembled with fixed rail 172 by being fitted thereover, and may be located at a position lower than a position of manipulation lever 160. Spring 173 may be compressed in the process in which connection block 170 is being lowered together with manipulation lever 160. When a force pressing button part 165 is released, spring 173 may restore manipulation lever 160 to an initial position thereof, that is, to the state in
Movable rail 175 may be mounted to manipulation housing 151 and be connected to manipulation lever 160, and thus may be raised and lowered together with manipulation lever 160. One end of movable rail 175 may be connected to a connecting plate 128 (hereinafter, also referred to as connection part 128) of cleaning unit 110. Accordingly, movable rail 175 and cleaning unit 110 may be raised and lowered together. Connection part 128 between movable rail 175 and cleaning unit 110 may be a part on which a load is focused due to an external force, and thus may be easily damaged or deformed. As described below, connecting plate 128 and reinforcement plate 140 may help prevent such damage or deformation.
When cleaning unit 110 is lowered as illustrated in
Next, cleaning unit 110 will be described. Cleaning unit 110 may be mounted to surround filtering unit 30, and may be raised and lowered inside dust collection space S1 by manipulation unit 150. In this case, at least a portion of cleaning unit 110 located at the initial position may be connected to the air introduction path extending from introduction opening 8 and thus cleaning unit 110 may function to guide the flow of the air. Here, the connection between cleaning unit 110 and the air introduction path may mean that at least a portion of cleaning unit 110 is located in the air introduction path. The air introduction path may be regarded to include introduction opening 8 and introduction flow path 51 of introduction housing 50.
That is, cleaning unit 110 may function to (i) guide the flow of the introduced air at the initial position, (ii) compress dust contained in dust collection space S1 in the process of lowering, (iii) allow a guide edge GE thereof to scrape mesh net 35 of filtering unit 30 and remove dust while raising and lowering, and (iv) allow brush protrusions 139 located on the outer surface of cleaning ring 130 of guide edge GE to deliver hair H on the outer surface of filtering unit 30 up to the lower end of filtering unit 30.
Referring to
As described again below, referring to entrance Ea of guide flow path E, guide flow path E may include a first guide flow path E1 located at a relatively upper portion and formed between a guide wall 121 and a guide fence 124B of cleaning body 120, and a second guide flow path E2 located at a relatively lower portion and formed between guide edge GE and inner surface 20 of housing 1.
External air may be introduced along the space located inside introduction opening 8 (see
Referring to
In this case, when flat foreign matter is introduced to entrance Ea in standing directions (in a direction of height larger in size than width), the foreign matter may efficiently pass through entrance Ea of guide flow path E which is narrow in width. However, when the foreign matter is introduced to entrance Ea with strong force in lying directions (in a direction of width larger in size than height), the foreign matter may collide with cleaning unit 110, and then be bounced toward inner surface 20 of housing 1 or inner surface 41′ of inner housing 40 by a reaction force to the collision, so the foreign matter may be held therebetween. However, in the present disclosure, such a holding may be prevented by guide edge GE to be described below.
Meanwhile, as illustrated in
Referring to
Duct blade 124A of cleaning unit 110 and guide blade 55 of introduction housing 50 may be arranged to continue each other. That is, duct blade 124A and guide blade 55 may form one continuous air flow path, and allow the introduced air to flow to entrance Ea of guide flow path E through the air introduction opening.
Next, cleaning unit 110 will be described in further detail. Referring to
Cleaning body 120 may have an approximate ring shape and surround filtering unit 30, and may be connected to manipulation unit 150. Cleaning body 120 may include guide wall 121 and guide fence 124B. Guide wall 121 and guide fence 124B may be configured to be integrated with each other. Guide wall 121 may continuously extend in the circumferential direction of cleaning body 120, and have the inclining surface on the surface thereof, and guide edge GE may be provided on the lower portion thereof.
In addition, guide fence 124B may extend parallel to guide wall 121, and be spaced apart from guide wall 121 in a direction of inner surface 20 of housing 1. Accordingly, guide flow path E which is the air flow path may be formed between guide fence 124B and guide wall 121. As illustrated in
More precisely, since guide fence 124B is omitted in air introduction part 123, guide flow path E may be formed between the outer surface of guide wall 121 and inner surface 20 of housing 1. In an inner side to air introduction part 123, guide flow path E may be formed between the outer surface of guide wall 121 and inner surface 124B1 of guide fence 124B. That is, guide wall 121 and guide fence 124B may constitute a guide duct CB. Guide flow path E may be open in a direction of dust collection space Si located thereunder, and may induce the flowing air downward.
As for guide fence 124B, guide fence 124B may be provided along the outer edge of cleaning body 120 of cleaning unit 110, and face inner surface 20 of housing 1, so that guide fence 124B may form guide flow path E at the inner side thereof by extending along inner surface 20 of housing 1. That is, guide fence 124B may be in close contact with inner surface 20 of housing 1 or may be located at a position close thereto by being spaced apart by a predetermined distance, so air may be prevented from flowing to a position between guide fence 124B and inner surface 20 of housing 1.
As illustrated in
Guide wall 121 may be provided in an inclining direction to the raising/lowering direction of cleaning unit 110, and may guide the flow of the air introduced through introduction opening 8 when cleaning unit 110 is located at the initial position. Referring to
Preferably, guide wall 121 of cleaning body 120 may extend to incline such that a gap between guide wall 121 and inner surface 20 of housing 1 increases downward toward guide edge GE, and may induce the flow of air downward, and the width of guide wall 121 may be increased to improve the air flow.
Connecting plate 128 may be provided in cleaning body 120. As illustrated in
Cleaning body 120 may be regarded to extend in the form of the cantilever from manipulation unit 150 (see
An upper cleaning part 125 may be formed on the upper surface of cleaning body 120 corresponding to the opposite side of guide flow path E. Upper cleaning part 125 may be provided as a continuous path along the circumferential direction of cleaning body 120. When air flows toward upper cleaning part 125, dust accumulated on the upper surface of cleaning body 120 may be removed. Most of the introduced air may flow along guide flow path E, but some of the air may be introduced to the upper side of cleaning body 120, so dust may be accumulated on the upper surface of cleaning body 120. Even when air is introduced while cleaning unit 110 is lowered, dust may be accumulated on the upper surface of cleaning body 120. The dust may be removed through the structure of upper cleaning part 125.
Referring to
In this case, the height of upper cleaning part 125 may decrease from first section 125a toward third section 125c, but the height of a middle portion therebetween may slightly increase. For example, for the strength reinforcement of cleaning body 120, a section in which the height of upper cleaning part 125 increases may be provided. In some embodiments, the height of a portion of second section 125b may slightly increase and then decrease.
An upper fence 125′ may protrude from the edge of cleaning body 120. Upper fence 125′ may form the flow path of air flowing in upper cleaning part 125. Upper fence 125′ may protrude upward from the edge of the upper surface of cleaning body 120, and thus may constitute a portion of upper cleaning part 125, and face inner space S1 of housing 1.
Upper fence 125′ may be provided from first section 125a to second section 125b, but may not be omitted in third section 125c. This is because third section 125c may be a section in which the air flowing along the circumferential direction of cleaning body 120 is discharged. The height of upper fence 125′ may be highest at starting point A1 of first section 125a, and decrease toward end point A2 of second section 125b. Upper fence 125′ may be omitted in entire section A3 of third section 125c.
Referring to
Cleaning ring 130 may be approximately ring-shaped. In some embodiments, cleaning ring 130 may be coupled to coupling end part 122 of guide wall 121 through double injection. Front surface 135 of cleaning ring 130 coupled to coupling end part 122 may face inner surface 20 of housing 1, and rear surface 134 of cleaning ring 130 may face the surface of filtering unit 30 while cleaning unit 110 is lowering. Front surface 135 of cleaning ring 130 may be guide inclination surface 135, so the same reference numeral is assigned thereto.
As the coupling portion between cleaning ring 130 and guide wall 121 is seen in
Accordingly, the coupling force between upper surface 132 of cleaning ring 130 and the lower surface of guide wall 121 engaged with each other may be weaker compared to the coupling force between cleaning ring 130 and guide wall 121 when front surface 135 and rear surface 134 of cleaning ring 130 are engaged with guide wall 121. However, in some embodiments, a support rib 126 may be provided in guide wall 121 to compensate for this.
Referring to
Multiple support ribs 126 may be provided on the circumference of cleaning body 120, and at least a portion of each of support ribs 126 may protrude up to or more than the lower end of cleaning ring 130.
In some embodiments, cleaning ring 130 may be coupled to cleaning body 120 through double injection. In the process of double injection, cleaning ring 130 may be deformed due to high temperature, but support rib 126 may prevent the deformation. Furthermore, even in the process of the raising and lowering of cleaning unit 110, support rib 126 may prevent cleaning ring 130 from curling. Of course, cleaning ring 130 may be attached to cleaning body 120 by an adhesive, or may be assembled therewith in various ways such as a forcible fitting manner and a protrusion coupling manner.
In addition, gap maintenance rib 127 may protrude from support rib 126. Gap maintenance rib 127 may extend in the raising/lowering direction of cleaning unit 110, and prevent cleaning unit 110 from being eccentric in the process of the raising and lowering of cleaning unit 110. Without gap maintenance rib 127, when cleaning unit 110 is eccentric, cleaning ring 130, which may be made of a flexible material, may be curled up or turned over while rubbing against mesh net 35. Gap maintenance rib 127 may solve such a problem.
Referring to
Cleaning unit 110 may include brush protrusion 139. Brush protrusion 139 may protrude from cleaning unit 110 in a direction toward the surface of filtering unit 30, and may more efficiently remove thin foreign matter such as hair H wound on the surface of filtering unit 30. Brush protrusion 139 may protrude from the inner surface of cleaning unit 110 toward the surface of filtering unit 30, and may include multiple brush protrusions surrounding the inner surface of cleaning unit. Referring to
Multiple brush protrusions 139 may act as a comb. During the lowering of cleaning unit 110, brush protrusions 139 may scrape down thin foreign matter such as hair H on the outer surface of filtering unit 30. That is, although the thin and long foreign matter such as hair H is wound on the outer surface of filtering unit 30, the foreign matter may not be allowed to escape to a gap between cleaning unit 110 and filtering unit 30, and may be moved toward the bottom of dust collection space S1 by cleaning unit 110. Accordingly, a user may not be required to remove the wound foreign matter by themselves by having to open dust container 2.
In addition, each of the brush protrusions 139 may be a structure protruding further from the inner surface of cleaning unit 110, and a structure being in contact with the surface of filtering unit 30. Accordingly, brush protrusions 139 protruding from cleaning unit 110 may prevent cleaning unit 110 and filtering unit 30 from being in surface contact with each other and reduce a contact area therebetween, thereby reducing friction occurring during the raising/lowering of cleaning unit 110.
Particularly, in cooperation with brush protrusion 139, gap maintenance rib 127 provided in support rib 126 may maintain the gap between cleaning unit 110 and filtering unit 30 constant. Referring to
In some embodiments, brush protrusions 139 may be formed in cleaning ring 130 of cleaning unit 110. Cleaning ring 130 may be made of an elastic material. That is, brush protrusions 139 may be made of an elastic material such as rubber or silicone, which prevents the friction of the brush protrusions with the surface of filtering unit 30 from increasing. Of course, brush protrusions 139 may not be required to be disposed in cleaning ring 130, but may be disposed on the inner surface of cleaning body 120.
In addition, a lower inclining surface 139c may be formed on the lower end of brush protrusion 139 directed toward the lower part of dust collection space S1, the lower inclining surface having the protruding degree of brush protrusion 139 gradually decreasing downward. Lower inclining surface 139c may have the shape of a curved surface or an inclining surface. The contacting area of lower inclining surface 139c with filtering unit 30 may be decreased and thus friction therebetween may be decreased during the lowering of cleaning unit 110.
A brush surface 139b may be formed between upper inclining surface 139a and lower inclining surface 139c. Brush surface 139b may be the most protruding part of brush protrusion 139 in the direction toward the surface of filtering unit 30. In some embodiments, brush surface 139b may have a planar structure, but may have the shape of an inclining surface or curved surface. A gap may exist between brush surface 139b and the surface of filtering unit 30. In some embodiments, the width of the gap may be 0.1 mm to 10.0 mm. Such a gap may decrease during the raising/lowering of cleaning unit 110, and brush protrusions 139 may touch the surface of filtering unit 30. However, due to the presence of upper inclining surface 139a and/or lower inclining surface 139c, the friction of brush protrusions 139 with filtering unit 30 may be decreased.
In some embodiments, brush protrusion 139 may be configured to have a vertical length thereof, corresponding to the height of brush protrusion 139, longer than a side-to-side length thereof corresponding to the width of brush protrusion 130. Brush surface 139b may be longer than upper inclining surface 139a and lower inclining surface 139c. Although foreign matter is not held in lower inclining surface 139c, the foreign matter may be moved together with brush surface 139b. Of course, alternatively, the width and height of brush protrusion 139 may have the same size, or the width may be longer than the height.
Alternatively, as illustrated in
Alternatively, as illustrated in
When thin and long foreign matter such as hair H is wound on the surface of filtering unit 30, such brush protrusion 139 may function to pull down the foreign matter. After the foreign matter is pulled down, the foreign matter may be induced to be held in holding ribs 39. This may be naturally performed because brush protrusions 139 and holding ribs 39 are alternately arranged when brush protrusions 139 and holding ribs 39 are located at the same height as illustrated in
Particularly, as illustrated in
Particularly, as described above, holding step surface 39c may form the step in cooperation with the surface of filtering unit 30, and thus foreign matter may be more easily held in holding step surface 39c. When the foreign matter is held in holding step surface 39c, cleaning unit 110 is raised to the first position, i.e. the initial position. In this case, the foreign matter may not be allowed to be moved with cleaning unit 110 and may be collected at the lower side of holding step surface 39c.
Meanwhile, reinforcement plate 140 (see
As illustrated in
Such reinforcement plate 140 may be made of various materials. For example, reinforcement plate 140 may be made of synthetic resin or metal. In some embodiments, reinforcement plate 140 may be made of aluminum, and cleaning body 120 may be made of synthetic resin.
Next, referring to
At the same time, cleaning unit 110 may clean the surface of filtering unit 30 while being lowered by scraping the surface thereof. That is, cleaning unit 110 may remove foreign matter on the surface of filtering unit 30. For example, cleaning unit 110 may scrape off dust on mesh net 35. Furthermore, cleaning unit 110 may scrape off thin foreign matter such as hair H wound around mesh net 35. This is performed by brush protrusions 139. Like a comb, multiple brush protrusions 139 may scrape down foreign matter, so tangled or wound foreign matter may also be moved down with brush protrusions 139.
As illustrated in
More precisely,
As illustrated in the graph, if cleaning unit 110 is reciprocated only up to two times when the number of the strands of hair H is increased from 10 to 60, the hair H can be seen to be completely removed to the lower side of filtering unit 30, that is, the lower part of dust collection space S1. On the other hand, in the comparison example in which brush protrusions 139 and holding ribs 39 are not provided, as the number of strands of hair H increases, the number of reciprocating movements of cleaning unit 110 can be seen to increase, and when cleaning unit 110 is reciprocated up to six times, the hair H can be completely removed.
According to some embodiments, although thin and long foreign matter such as hair H is wound on the outer surface of filtering unit 30, the foreign matter may not be allowed to escape to the gap between cleaning unit 110 and filtering unit 30 and may be reliably removed toward the bottom of dust collection space S1 by cleaning unit 110.
As described above, just because all the components constituting the cleaner according to the embodiments of the present disclosure have been described as being combined into one or operating in the combination, the present disclosure is not necessarily limited to these embodiments. That is, if it is within the scope of the purpose of the present disclosure, all the components may be selectively combined into more than one and operated. In addition, terms such as “include”, “constitute”, or “have” described above, unless otherwise stated, mean that the corresponding component may be present. Accordingly, it should be construed that other components are not excluded, but may be included. All terms, including technical or scientific terms, have the same meaning as commonly understood by those skilled in the technical field to which the present disclosure belongs, unless defined otherwise. Commonly used terms, such as terms defined in the dictionary, should be interpreted as being consistent with the context of the relevant technology, and in the present disclosure, unless explicitly defined, should not be interpreted as having an ideal or excessively formal meaning.
Number | Date | Country | Kind |
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10-2019-0172519 | Dec 2019 | KR | national |