The disclosure relates to the technical field of cleaning devices for semiconductor device consumables, in particular to a cleaning apparatus and method for a quartz tube.
Quartz tubes are semiconductor device consumables commonly used in semiconductor apparatus manufacturing devices (for example, chemical vapor deposition (CVD), physical vapor deposition (PVD), diffusion (Diff) or thin-film forming (T/F) devices). After the quartz tubes are used in the above-mentioned semiconductor devices for a period of time, a large amount of dirt, metal impurities or solid particles may be left on inner wall surfaces of the quartz tubes. However, the quartz tubes are expensive, so they are required to be reused after being thoroughly cleaned, so as to reduce the manufacturing cost of semiconductor apparatuses.
After searching, the applicant found that the Chinese invention patent with the Publication No. being CN101181711A discloses an automatic vertical quartz tube cleaning machine and a cleaning technology thereof. In the prior art, a quartz tube (i.e. a workpiece) is supported on a turntable by a workpiece support, is cleaned by means of spray tubes oppositely mounted on both sides of the turntable and a tubular nozzle hoisted at a top, and is placed, with an opening facing upwards, on the turntable.
First of all, cleaning of large-diameter quartz tubes cannot be realized by the prior art, especially for the quartz tubes made of 8-inch and 12-inch wafers, the volumes and masses of the quartz tubes are large. In the prior art, the quartz tube with the opening facing upwards is fixed in the cleaning machine. Therefore, after the tubular nozzle at the top injects deionized water (DIW) or a cleaning agent into the opening of the quartz tube, the weight of the whole quartz tube may be huge, which may seriously affect the stability of the quartz tube when it is driven and rotated by the turntable and increase the energy consumption, and there is a defect of serious waste of the deionized water. In addition, objectively, the cleaning apparatus has the poor cleaning effect on an inner wall surface of the quartz tube due to the fact that the liquid is stored in the quartz tube. Secondly, in the prior art, the quartz tube is required to be supported on the turntable by the workpiece support, so that a contact portion of an outer wall surface of the quartz tube which is in contact with the workpiece support is shielded by the workpiece support, and there is a defect that the outer wall surface of the quartz tube cannot be effectively cleaned; and the turntable needs to bear the huge pressure exerted by the quartz tube and the liquid stored inside the quartz tube, which easily results in failure of the turntable and damage to the turntable. Finally, the applicant also pointed out that only the quartz tube in a specific diameter can be cleaned by the prior art, and the outer wall surface of the quartz tube may rub against the workpiece support in the rotation process of the quartz tube, so that scratches are caused on the outer wall surface of the quartz tube in the cleaning process, and the needs of cleaning the quartz tubes in different diameters cannot be met.
In view of this, it is necessary to improve the cleaning apparatus for cleaning the quartz tube in the prior art, so as to solve the above-mentioned problems.
The disclosure aims to disclose a cleaning apparatus for a quartz tube and a method for cleaning the quartz tube on the basis of the cleaning apparatus for the quartz tube, so as to overcome multiple defects of a cleaning apparatus for a quartz tube in the prior art, and is especially used for realizing efficient cleaning of quartz tubes in various sizes, reducing the use amount of cleaning agents such as deionized water and the like, simplifying the structure of the cleaning apparatus for the quartz tube, prolonging the service life of the cleaning apparatus for the quartz tube, and avoiding damage to the quartz tubes in a cleaning process.
In order to achieve one of the above-mentioned purposes, the disclosure provides the cleaning apparatus for the quartz tube, the cleaning apparatus comprising:
As a further improvement of the disclosure, at least two layers of positioning bosses having gradually-reduced diameters and arranged in a gradually raised manner are formed upwards on the bearing table in the vertical direction; a plurality of notches are formed on edges of the positioning bosses.
As a further improvement of the disclosure, the top and the side of the inner spray tube that are located above the bearing table are provided with the plurality of third nozzles that spray and form cylindrical jet beams matching an inner cavity of the quartz tube;
and the cleaning apparatus for the quartz tube further comprises a switching apparatus connected to the first nozzle, the second nozzles and the inner spray tube, wherein the switching apparatus is connected to a cleaning liquid storage apparatus and a gas source, so that the first nozzle, the second nozzles and the third nozzles are controlled by the switching apparatus to spray a cleaning liquid and/or gas.
As a further improvement of the disclosure, a receiving groove for receiving an edge of the opening of the bottom of the cleaning cover is formed on an edge of the base; the cleaning cover is arranged in the receiving groove in an inverted manner; a lateral opening is formed in an annular side wall of the cleaning cover; and the cleaning cover is provided with a sliding cover plate for movably opening or closing the lateral opening.
As a further improvement of the disclosure, the cleaning apparatus for the quartz tube further comprises an upper mounting plate and a lower mounting plate arranged up and down in parallel, wherein the driving apparatus is arranged on the lower mounting plate; the base is embedded in the upper mounting plate;
the base comprises a bottom plate and an inner annular wall arranged annularly from the bottom plate and arranged upwards, wherein the inner annular wall extends radially outwards and horizontally to form a bottom wall; an outer annular wall vertically and annularly enclosing the bottom wall is formed on an outer side of the bottom wall; and the receiving groove is defined by the inner annular wall, the bottom wall and the outer annular wall.
As a further improvement of the disclosure, the outer annular wall extends in the vertical direction to form an upper outer annular wall and a lower outer annular wall; the upper mounting plate transversely abuts against an outer wall of the inner annular wall and protrudes upwards to form an annular rib plate that is clamped with the lower outer annular wall; the upper outer annular wall in the vertical direction is higher than a top edge of the inner annular wall; and a bottom of the inner annular wall that is close to the bottom plate is provided with a plurality of drainage holes.
As a further improvement of the disclosure, a plurality of first notches are formed in a top of the inner annular wall, and a plurality of second notches are formed in the bottom of the cleaning cover, so that air circulation channels are built by means of the first notches and the second notches.
As a further improvement of the disclosure, the driving apparatus comprises an electric motor, a reversing apparatus, a driving wheel, a synchronous belt, and a driven wheel driving the bearing table and located at the bottom of the base; and upper and lower ends of the inner spray tube in the vertical direction protrude out of the bearing table and the driven wheel respectively.
As a further improvement of the disclosure, an inner wall of the cleaning cover is provided with an air hole and a baffle that transversely shields the air hole; the bottom plate is provided with a circular table in an upwards protruded manner; the bearing table is arranged above the circular table; and the diameter of the bearing table is larger than that of the circular table.
As a further improvement of the disclosure, the rotary sealing apparatus comprises an adapter cylinder arranged coaxially and longitudinally and supporting the bearing table, a water isolation ring arranged above the circular table, an inner sleeve vertically and longitudinally inserted into the adapter cylinder and sleeved with the driven wheel, and a bearing block fixed to a bottom of the circular table;
the inner sleeve is transversely provided with an annular rib in a protruding manner; a portion of the inner sleeve that is located above the annular rib is longitudinally inserted into an annular gap formed between the adapter cylinder and the inner spray tube; a portion of the inner sleeve that is located below the annular rib penetrates through the bearing block downwards, and the driven wheel is sleeved on a bottom end of the inner sleeve; a plurality of bearings are arranged between the annular rib and the bearing block; and a plurality of first sealing rings are embedded in an end face of the water isolation ring that faces the circular table.
As a further improvement of the disclosure, the rotary sealing apparatus further comprises a second sealing ring arranged above the bearing table and enclosing the inner spray tube and a locking ring pressing the second sealing ring.
As a further improvement of the disclosure, a first buffer ring, a second buffer ring and a rigid bottom plate which are arranged in an attached manner from top to bottom are integrally embedded in the bottom of the bearing table, and the rigid bottom plate is fixedly connected to the adapter cylinder.
On the basis of the same disclosure purpose, the present application further discloses a cleaning method for the quartz tube, wherein
the quartz tube in an inverted state is cleaned and dried sequentially by means of the cleaning apparatus for the quartz tube according to any one of above-mentioned disclosures.
Compared with the prior art, the disclosure has the beneficial effects that
first of all, in the present application, the top of the cleaning cover is provided with the first nozzle, the side wall of the cleaning cover is vertically provided with the plurality of second nozzles, the bearing table is vertically provided with the inner spray tube, the top and the side of the inner spray tube that are located above the bearing table are provided with the plurality of third nozzles, the quartz tube rotates in a vertical posture on the bearing table during cleaning and drying, and the at least two layers of positioning bosses having the gradually-reduced diameters and arranged in the gradually raised manner are formed upwards on the bearing table in the vertical direction, so that efficient cleaning of quartz tubes in various sizes is realized, the use amount of cleaning agents such as deionized water and the like is reduced, and the needs of cleaning the quartz tubes in different diameters can be met; and secondarily, by means of the rotary sealing apparatus in the present application, the structure of the cleaning apparatus for the quartz tube is simplified, the service life of the cleaning apparatus for the quartz tube is prolonged, and damage to the quartz tubes in the cleaning process is avoided.
The disclosure will be described in detail below in combination with embodiments shown in the drawings. However, it should be noted that these embodiments are not limitations on the disclosure, and equivalent transformations or substitutions, made by those of ordinary skill in the art according to these embodiments, in functions, methods or structures are within the scope of protection of the disclosure.
It should be noted that when one element is deemed to be “connected” to another element, it may be directly connected to another element, or there may be an intermediate element at the same time. Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those generally understood by those skilled in the art of the disclosure. The terms used in the description of the disclosure herein are only for the purpose of describing specific embodiments and are not intended to limit the disclosure. The term “and/or” as used herein includes any and all combinations of one or more related listed items.
It should be understood that the orientations or positional relationships indicated by the terms “center”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, “clockwise”, “anticlockwise”, “axial”, “radial”, “circumferential”, “positive direction”, “negative direction” and the like are orientations or positional relationships based on the drawings, are only for the purpose of facilitating describing of the technical solution and simplifying the description, and do not indicate or imply that the indicated apparatus or elements must have specific orientations or be constructed and operated in specific orientations. Therefore, they cannot be understood as limitations on the technical solution.
Refer to a specific embodiment of a cleaning apparatus for a quartz tube 100 of the disclosure shown in
In combination with
In combination with
In order to facilitate description of the solution of this embodiment, the applicant uses the viewing angle shown in
The quartz tube 50 in an inverted posture is placed in the cleaning cover 20 to be cleaned and dried, and the quartz tube 50 may be embedded in the bearing table 21 in a manual or mechanical arm loading manner. It should be noted that in this embodiment, end faces of the door body 105 and the door body 106 are set as front ends, and the whole supply area 80 is located at a rear end of the cleaning apparatus for the quartz tube 100 and is used for introducing deionized water (DIW), nitrogen and a cleaning agent into the whole cleaning apparatus for the quartz tube 100 and providing necessary auxiliary devices, such as filtering, heating, circulation and discharge devices, for the above-mentioned deionized water (DIW), nitrogen and cleaning agent. Since the above-mentioned auxiliary devices are all prior art, the description thereof is omitted in this embodiment.
In combination with
In combination with
In combination with
With reference to
The driven wheel 44 is driven by the synchronous belt 43 to integrally drive the inner sleeve 47 to rotate, and then the inner sleeve 47 transmits the rotational power to the bearing table 21 by means of the adapter cylinder 24, so as to finally realize the rotational movement of the bearing table 21. Preferably, in this embodiment, the rotary sealing apparatus further comprises a second sealing ring 26 arranged above the bearing table 21 and enclosing the inner spray tube 45 and a locking ring 27 pressing the second sealing ring 26. A certain gap is formed between the locking ring 27 and an outer wall surface of the inner spray tube 45, and the liquid sprayed by the inner spray tube 45 through the third nozzles 208 is prevented, by means of the second sealing ring 26, from penetrating into the bearing table 21.
The top and the side of the inner spray tube 45 that are located above the bearing table 21 are provided with the plurality of third nozzles 208 that spray and form cylindrical jet beams matching the inner cavity of the quartz tube 50, so as to form the impact on an inner wall surface 501 of the quartz tube 50 by means of the cylindrical jet beams to achieve the good cleaning effect and drying effect. The cylindrical jet beams may be formed by the liquid and may also be formed by the gas. In combination with
With reference to
The applicant points out that the bearing table 21 shown in
A receiving groove 62 for receiving an edge of the opening of the bottom of the cleaning cover 20 is formed on an edge of the base 60, and the cleaning cover 20 is arranged in the receiving groove 62 in an inverted manner. The lateral opening is formed in an annular side wall 201 of the cleaning cover 20, and the cleaning cover 20 is provided with a sliding cover plate 202 for movably opening or closing the lateral opening. In combination with
The cleaning apparatus for the quartz tube 100 further comprises the upper mounting plate 102 and the lower mounting plate 101 arranged up and down in parallel, the driving apparatus is arranged on the lower mounting plate 101, and the base 60 is embedded in the upper mounting plate 102. The base 60 comprises a bottom plate 600 and an inner annular wall 601 arranged annularly from the bottom plate 600 and arranged upwards, wherein the inner annular wall 601 extends radially outwards and horizontally to form a bottom wall 602; an outer annular wall 604 vertically and annularly enclosing the bottom wall 602 is formed on an outer side of the bottom wall 602; and the receiving groove 62 is defined by the inner annular wall 601, the bottom wall 602 and the outer annular wall 604. A plurality of first notches 631 are formed in a top of the inner annular wall 601, and a plurality of second notches 221 are formed in the bottom of the cleaning cover 20, so that air circulation channels are built by means of the first notches 631 and the second notches 221. The cross-sectional areas of the air circulation channels formed by the first notches 631 and the second notches 221 respectively are much smaller than the cleaning cover 20 and an arc-shaped side surface of the base 60. In this embodiment, the air circulation channels are built by the first notches 631 and the second notches 221, after the sliding cover plate 202 completely shields the lateral opening formed by the annular side wall 201, a gas flow path with an outer area of the cleaning cover 20 may be built by the aid of a circle of first notches 631 arranged annularly and a circle of second notches 221 arranged annularly, which is beneficial to balancing the internal and external air pressure of the cleaning cover 20, and especially when the quartz tube 50 is purged and dried with nitrogen, the air pressure balance effect is more remarkable; and at the same time, the above-mentioned first notches 631 and second notches 221 also have the function of returning the overflow liquid, and the structure design is exquisite and reasonable.
With reference to
In combination with
A first buffer ring 22, a second buffer ring 23 and the rigid bottom plate 28 which are arranged in an attached manner from top to bottom are integrally embedded in the bottom of the bearing table 21, and the rigid bottom plate 28 is fixedly connected to the adapter cylinder 24. The first buffer ring 22 and the second buffer ring 23 may be made of elastic materials such as polyurethane and silica gel which are elastic and have good weather resistance such as acid-base corrosion resistance, so as to reduce vibration of the quartz tube 50 during loading, rotation and unloading, which objectively helps to ensure the stability of the quartz tube 50 during rotation on the bearing table 21. At the same time, the rigid bottom plate 28 may be made of a rigid material having good weather resistance (for example, SUS314 stainless steel and stainless steel of above specifications), and the bearing table 21 integrally wraps the first buffer ring 22, the second buffer ring 23 and an arc-shaped side surface of the rigid bottom plate 28. In this embodiment, the rigid bottom plate 28 is arranged, which well supports the bearing table 21 and is beneficial to assembly with the adapter cylinder 24. At the same time, the rigid bottom plate 28 is longitudinally separated from the circular table 605 in the vertical direction, and assembly of the bearing table 21, the first buffer ring 22, the second buffer ring 23 and the rigid bottom plate 28 is realized.
In this embodiment, the top of the cleaning cover 20 is provided with the first nozzle 205, the side wall of the cleaning cover 20 is vertically provided with the plurality of second nozzles 206, the bearing table 21 is vertically provided with the inner spray tube 45, the top and the side of the inner spray tube 45 that are located above the bearing table 21 are provided with the plurality of third nozzles 208, the quartz tube 50 rotates in the vertical posture on the bearing table 21 during cleaning and drying, and the at least two layers of positioning bosses having the gradually-reduced diameters and arranged in the gradually raised manner are formed upwards on the bearing table 21 in the vertical direction, so that efficient cleaning of the quartz tubes, used in various semiconductor manufacturing devices particularly applicable to preparation of 8-inch and larger wafers, in various sizes is realized, and the use amount of cleaning agents such as deionized water and the like is reduced; and secondarily, by means of introduction and optimized design of the rotary sealing apparatus, the structure of the cleaning apparatus for the quartz tube is simplified, the service life of the cleaning apparatus for the quartz tube is prolonged, damage to the quartz tube 50 in the cleaning process is effectively avoided, and scratches to the outer wall surface of the quartz tube 50 in the cleaning process can be particularly effectively avoided.
On the basis of the technical solution contained in the cleaning apparatus for the quartz tube disclosed in Embodiment 1, this embodiment discloses a cleaning method for the quartz tube based on the cleaning apparatus for the quartz tube as shown in Embodiment 1. According to the cleaning method for the quartz tube, the quartz tube in an inverted state is cleaned and dried sequentially by means of the cleaning apparatus for the quartz tube 100 as shown in Embodiment 1.
Specifically, in this embodiment, the quartz tube 50 in an inverted state is embedded on a bearing table 21, a first nozzle 205, second nozzles 206 and third nozzles 208 may simultaneously spray deionized water (DIW) or deionized water containing a cleaning agent, and the quartz tube 50 may be driven by the bearing table 21 to slowly rotate in a vertical posture at a rotational speed of 5-10 revolutions per minute and be cleaned for 5-10 minutes. After cleaning is completed, a gas supply mode is switched under the control of a switching apparatus 91 to spray nitrogen (or isopropanol (IPA) vapor) to a top (including a top outer wall surface and a top inner wall surface), an outer side wall and an inner side wall of the quartz tube 50 by means of the first nozzle 205, the second nozzles 206 and the third nozzles 208, so as to realize overall drying of the quartz tube 50.
Please refer to Embodiment 1 for the technical solutions of this embodiment that have the same parts as Embodiment 1, and the technical solutions will not be repeated here.
A series of detailed descriptions listed above are only specific descriptions of the feasible embodiments of the disclosure, and are not intended to limit the scope of protection of the disclosure. Any equivalent embodiments or changes not deviating from the technical spirit of the disclosure should be included in the scope of protection of the disclosure.
For those skilled in the art, it is obvious that the disclosure is not limited to the details of the above-mentioned exemplary embodiments, and the disclosure can be realized in other specific forms without deviating from the spirit or basic features of the disclosure. Therefore, for every point, the embodiments should be regarded as exemplary and non-limiting. The scope of the disclosure is limited by the appended claims rather than the above-mentioned descriptions. Therefore, it is intended to include all changes within the meanings and scope of equivalent elements of the claims in the disclosure. Any reference numerals in the claims should not be regarded as limiting the claims involved.
In addition, it should be understood that although the description is described in accordance with the embodiments, not every embodiment only contains an independent technical solution. This describing form of the description is only for the sake of clarity. Those skilled in the art should take the description as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Number | Date | Country | Kind |
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202111059562.X | Sep 2021 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/091639 | 5/9/2022 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2023/035642 | 3/16/2023 | WO | A |
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