1. Field of the Invention
The present invention relates to a cleaning device for a light transmission member, and to an electrophotographic image forming apparatus such as a laser printer, a facsimile apparatus, or a copying machine equipped with the same.
2. Description of the Related Art
Conventionally, an apparatus equipped with a light transmission member has been equipped with a cleaning device for removing a stain on the transmission member. For example, in an electrophotographic image forming apparatus, there is provided, at a light irradiation opening of a light irradiation unit for irradiating a photosensitive member with light, a light transmission member such as a cover glass, in order that foreign matter such as toner and dust scattered within the apparatus may not enter the light irradiation unit, with there being provided a cleaning mechanism for cleaning the transmission member.
Japanese Patent Application Laid-Open No. 2008-242432 discusses a configuration in which, in order that a reduction in image density or partial image omission may not be caused by foreign matter adhering to the transmission member, a cleaning member having contact with the transmission member is configured to make a reciprocating movement by inserting and extracting a cartridge into and out of the apparatus main body, thereby removing foreign matter adhering to the transmission member. Further, according to Japanese Patent Application Laid-Open No. 2008-242432, this configuration also prevents the foreign matter which adheres to the cleaning member at the time of cleaning of the transmission member from adhering to the transmission member again, thereby protecting the transmission member from being soiled. More specifically, on the forward way (at the time of insertion of the cartridge), the cleaning member is held in contact with the transmission member to clean the transmission member, and, on the backward way (at the time of extraction of the cartridge), the cleaning member is spaced away from the transmission member so that the cleaning member is restored to a cleaning start position without cleaning the transmission member.
However, in the configuration of Japanese Patent Application Laid-Open No. 2008-242432, in which, in order that the foreign matter adhering to the cleaning member may not be allowed to adhere to the transmission member again, the cleaning member is configured to clean the transmission member solely on the forward way (at the time of insertion of the cartridge), and is not configured to clean it on the backward way (at the time of extraction of the cartridge). The frequency of cleaning is therefore rather low with respect to the number of times that the cleaning member is moved, so that there is a fear of the transmission member not being sufficiently cleaned.
In recent years, in particular, in order to suppress the increase in the interior temperature of the apparatus due to the recent increase in the operating speed of image forming apparatuses, there is a tendency for the amount of cooling air blown within the apparatus to increase, with the result that foreign matter such as toner and dust within the apparatus is likely to be scattered, making the transmission member more subject to staining. Further, depending upon the arrangement of the light irradiation unit inside the apparatus, the configuration of the cartridge, and the direction of the airflow inside the apparatus, there are cases where the transmission member is subject to staining even when the amount of air blown is not large.
The above problem might be solved by increasing the frequency at which cleaning is performed by the cleaning member. One possible method of doing so might be to bring the cleaning member into contact with the transmission member in both the forward and backward ways. However, as described above, simply bringing the cleaning member into contact with the transmission member in both the forward and backward ways would result in the foreign matter which adheres to the cleaning member on the forward way being allowed to adhere to the transmission member again on the backward way, thus staining the transmission member.
Another possible method of increasing the cleaning frequency might be to increase the number of times that the cleaning member is moved. However, in a configuration in which the movement of the cleaning member is performed in relation to the movement of another component (e.g., the cartridge), the movement frequency of the cleaning member depends on the movement frequency of that component, which means it is rather difficult to enhance solely the movement frequency of the cleaning member alone. Even if there is to be provided a dedicated operation for moving the cleaning member, there will be involved a problem due to an increase in the frequency of the operation. For example, there will be involved an increase in the time period in which image formation cannot be executed due to the movement of the cleaning member. In the case where it is a user or a serviceman that executes the operation, the burden on the user or the serviceman would increase.
The present invention is directed to a cleaning device making it possible to increase the cleaning frequency of the cleaning device with respect to the number of times that the cleaning member is moved while suppressing adhesion of foreign matter adhering to the cleaning member at the time of cleaning of the transmission member from being allowed to adhere to the transmission member again to thereby stain the transmission member.
According to an aspect of the present invention, a cleaning device includes a cleaning unit configured to perform cleaning while in contact with a light transmission member, the cleaning unit being movable with respect to the transmission member in a first direction and a second direction differing in orientation, and a first cleaning portion and a second cleaning portion provided in the cleaning unit and capable of coming into contact with the transmission member. The cleaning unit moves in the first direction while keeping the first cleaning portion in contact with the transmission member and keeping the second cleaning portion away from the transmission member, and moves in the second direction while keeping the first cleaning portion away from the transmission member and keeping the second cleaning portion in contact with the transmission member.
According to another aspect of the present invention, a cleaning device includes a cleaning unit configured to perform cleaning while in contact with a light transmission member, the cleaning unit being movable with respect to the transmission member in a first direction and a second direction differing in orientation, a moving member provided in the cleaning unit and movable in the first direction and the second direction within an image forming apparatus main body, and a cleaning portion provided in the cleaning unit and capable of being changed in position with respect to the moving member. The positions of the cleaning portion with respect to the moving member when the cleaning unit is moving in the first direction differ from those when the cleaning unit is moving in the second direction.
According to yet another aspect of the present invention, an image forming apparatus includes a photosensitive member, a light transmission member, a light irradiation device configured to apply the light transmitted through the transmission member to the photosensitive member to form an image by causing toner to adhere to the irradiated photosensitive member, a cleaning unit configured to perform cleaning while in contact with a transmission member, the cleaning unit being movable with respect to the transmission member in a first direction and a second direction differing in orientation, and a first cleaning portion and a second cleaning portion provided in the cleaning unit and capable of coming into contact with the transmission member. The cleaning unit moves in the first direction while keeping the first cleaning portion in contact with the transmission member and keeping the second cleaning portion away from the transmission member, and moves in the second direction while keeping the first cleaning portion away from the transmission member and keeping the second cleaning portion in contact with the transmission member.
According to yet another aspect of the present invention, a cleaning device includes a cleaning unit configured to perform cleaning while in contact with a light transmission member, the cleaning unit being configured to move in conjunction with attachment and detachment of a cartridge to and from an apparatus main body and movable with respect to the transmission member in a first direction and a second direction differing in orientation, and a cleaning portion provided in the cleaning unit and capable of coming into contact with the transmission member. The cleaning unit moves in the first direction while keeping the cleaning portion in contact with the transmission member, and moves in the second direction while keeping the cleaning portion away from the transmission member.
According to yet another aspect of the present invention, an image forming apparatus includes a photosensitive member, a light transmission member, a light irradiation device configured to apply the light transmitted through the transmission member to the photosensitive member to form an image by causing toner to adhere to the irradiated photosensitive member, a cleaning unit configured to perform cleaning while in contact with the transmission member, the cleaning unit being configured to move in conjunction with attachment and detachment of a cartridge to and from the apparatus main body and movable with respect to the transmission member in a first direction and a second direction differing in orientation, and a cleaning portion provided in the cleaning unit and capable of coming into contact with the transmission member. The cleaning unit moves in the first direction while keeping the cleaning portion in contact with the transmission member, and moves in the second direction while keeping the cleaning portion away from the transmission member.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A first exemplary embodiment of the present invention will be described. In the following description, when illustrating directions, etc. regarding the apparatus, three directions of X, Y, and Z directions, which are at right angles to one another, will be adopted as common directions as a reference. In the present exemplary embodiment, as illustrated in the diagrams, the directions of arrows will be referred to as + (plus) directions, and the directions opposite the arrows will be referred to as − (minus) directions.
[Overall Construction of an Image Forming Apparatus 100]
The present exemplary embodiment is applied to an image forming apparatus 100, which functions as a color laser printer, and the overall construction of the apparatus will first be schematically described.
The four cartridges 7a, 7b, 7c, and 7d differ from each other in that they store toners of different colors of yellow (Y), magenta (M), cyan (C), and black (Bk). Otherwise, they are of the same structure. Thus, when describing the construction, etc. common to the cartridges 7a, 7b, 7c, and 7d, the letters, a, b, c, and d may be omitted, and the “developing unit 4 (4a, 4b, 4c, or 4d),” for example, may be simply referred to as the “developing unit 4,” with no letter being added to the reference numeral.
Inside the cartridge 7, the photosensitive drum 1 rotates in the direction of the arrow in
The developing unit 4 (4a through 4d) has the developing roller 24 (24a through 24d), and a developer application roller 25 (25a through 25d), with toner being stored in the frame member thereof.
The cleaner unit 5 (5a through 5d) has the charging roller 2 (2a through 2d), and the cleaning blade 8 (8a through 8d), and can store the toner scraped off from the photosensitive drum 1 by the cleaning blade 8. The charging roller 2 is an electrically-conductive roller formed in a roller configuration. The photosensitive drum 1, which functions as an image bearing member, is formed by applying an organic photo conductive (OPC) layer to the outer peripheral surface of an aluminum cylinder.
Both end portions of the photosensitive drum 1 is rotatably supported by the frame member of the cleaner unit 5. By transmitting drive force from a drive motor (not illustrated) provided inside the apparatus main body 100 to one end thereof, the photosensitive drum is rotated in the direction of the arrow in
The construction of the cartridge 7 is not restricted to the above-described one. That is, it is only necessary for the cartridge 7 to be equipped with the photosensitive drum 1 and at least one of the process units (the charging roller 2, the developing roller 24, and the cleaning blade 8) acting on the photosensitive drum 1. The cartridge 7 is not necessarily equipped with the photosensitive drum 1 and may be equipped with only the developing unit 4 and/or the cleaner unit 5.
The optical unit 3 functioning as a light irradiation unit is provided below the cartridge 7. It is a scanner having, inside a casing 33 thereof, a laser light source (not illustrated), a polygon mirror or some other mirror, and an image forming member such as a lens. The optical unit 3 polarizes the laser light emitted from the laser light source by the polygon mirror, and applies the laser light to the photosensitive drum 1 via the mirror and the lens, thereby performing scanning based on image information.
An intermediate transfer belt unit 12 is arranged above each cartridge 7. An intermediate transfer belt 12e is stretched between a driving roller 12f and a tension roller 12g, and the tension roller 12g exerts tension in the direction of an arrow H. The surface of the intermediate transfer belt 12e rotates in the direction of an arrow I in
The feeding device 13 has a feeding roller 9 configured to feed a sheet S from within a feeding cassette 11 storing the sheet S, and a conveyance roller pair 10 configured to convey the sheet S fed. The feeding cassette 11 allows extraction in the direction of the front side of the main body in
The fixing device 14 is provided on the downstream side of the secondary transfer unit 15 in the conveyance direction of the sheet S. The fixing device 14 has a rotatable fixing film 14a, a fixing roller 14b, and a heater 14c provided on the inner side of the fixing film 14a, and these components form a fixing nip portion N configured to nip and convey the conveyed sheet S.
The image formation on the sheet (recording material) S is performed by executing the following process while rotationally driving the photosensitive drum 1.
The charging roller 2 is brought into contact with the surface of the photosensitive drum 1, and a charging bias voltage is applied thereto by a power source (not illustrated) provided in the apparatus main body 100, whereby the surface of the photosensitive drum 1 is uniformly charged (charging step).
The optical unit 3 arranged below the cartridge 7 applies laser light, based on an image signal, to the photosensitive drum 1 the surface of which is charged by the charging roller 2 to thereby form an electrostatic latent image corresponding to the image signal on the photosensitive drum 1 (exposure step). In this way, the photosensitive drum 1 is charged to a predetermined electric potential of negative polarity by the charging roller 2 in the charging step, and then electrostatic latent images are respectively formed by the optical unit 3 on the photosensitive drums 1 in the exposure step.
Toner of negative polarity is caused to adhere to the electrostatic latent images formed on the photosensitive drums 1 by the developing roller 24. As a result, toner images of Y, M, C, and Bk colors are respectively formed on the photosensitive drums 1.
Next, a bias of positive polarity is applied to the primary transfer rollers 12a, 12b, 12c, and 12d in the state in which the photosensitive drums 1 is rotating in the direction of the arrow, and the surface of the intermediate transfer belt 12e is rotating in the direction of the arrow I. As a result, the toner images on the photosensitive drums 1 are primarily transferred to the surface of the intermediate transfer belt 12e (primary transfer step). In this process, the toner images on the photosensitive drums 1 are successively transferred in the order of the photosensitive drums 1a, 1b, 1c, and 1d so that the toner images on the photosensitive drums 1 may be superimposed one upon the other on the surface of the intermediate transfer belt 12e to thereby form a four-color toner image. The four-color toner image thus obtained is conveyed to the secondary transfer unit 15 through the rotation of the surface of the intermediate transfer belt 12e.
The sheets S stored in the feeding cassette 11 are held in press contact with the feeding roller 9, and are conveyed separately one by one by a separation pad 23 (This system is called a friction piece separation system). And, each sheet S conveyed from the feeding device 13 is conveyed to the secondary transfer unit 15 by a registration roller pair 17 in synchronism with the four-color toner image on the intermediate transfer belt 12e. At the secondary transfer unit 15, a bias of positive polarity is applied to the secondary transfer roller 16, whereby the four-color toner image on the intermediate transfer belt 12e is secondarily transferred to the conveyed sheet S (secondary transfer step).
After this, the sheet S is conveyed to the fixing nip portion N in the fixing device 14. At the fixing nip portion N, the sheet S is pinched by the fixing film 14a and the fixing roller 14b and, while it is thus pressurized, the sheet is heated by the heat of the heater 14c, with the unfixed toner image on the sheet S being fixed to the sheet S. The sheet S having left the fixing device 14 is discharged onto a discharge tray 121 by a discharge roller pair 120.
On the other hand, the toner remaining on the surface of the photosensitive drum 1 after the primary transfer is scraped off by the cleaning blade 8, and is recovered to the cleaner unit 5. The toner remaining on the surface of the intermediate transfer belt 12e after the secondary transfer is scraped off by a belt cleaning device 122, and is recovered to a waste toner recovery container (not illustrated) in the apparatus main body 100.
[Cleaning Mechanism for a Cover Glass 31]
Next, a cleaning mechanism for a cover glass 31 provided in the optical unit 3 will be described. While the following description centers on a cleaning mechanism corresponding to one cartridge 7, similar cleaning mechanisms are provided for the other cartridges 7.
The optical unit 3 is arranged vertically below the cartridge 7. Laser light L emitted from an opening 33c of the casing 33 of the optical unit 3 passes through an opening 30 to be applied to the photosensitive drum 1. The optical unit 3 is equipped with the cover glass 31 as a transmission member closing the opening 33c of the casing 33 while allowing the laser light L to be transmitted therethrough. The cover glass 31 prevents foreign matter such as toner and dust including paper dust from entering the casing 33 of the optical unit 3, thereby protecting a mirror, lens, etc. (not illustrated) in the casing 33 of the optical unit 3 from being stained.
The image forming apparatus main body 100 has a stay member 32, which is formed of sheet metal and forms a main body framework serving as a partition between the cartridge 7 and the optical unit 3. At a position opposite the cover glass 31, the stay member 32 is provided with the opening 30 for applying the laser light L having been transmitted through the cover glass 31 of the optical unit 3 to the photosensitive drum 1.
The stay member 32 supports, at a position adjacent to the opening 30, an insertion guide 21 serving as a guide at the time of insertion and extraction of the cartridge 7. When the user inserts the cartridge 7 into the apparatus main body 100, an insertion rib 22 incorporated in the cleaner unit 5 of the cartridge 7 is guided by the insertion guide 21, whereby the cartridge 7 is inserted in the +Z direction (main scanning direction).
The insertion guide 21 is raised and lowered in conjunction with an opening/closing cover opened and closed to attach and detach the cartridge 7. In the following, its construction will be described in detail.
As illustrated in
Then, a new cartridge 7 is inserted into the apparatus main body 100 via the opening with the driving side being ahead. The insertion rib 22 on the lower portion of the cleaner unit 5 is caused to slide along the insertion guide 21 to the rear side of the apparatus main body 100 (the direction of an arrow +Z), while being engaged with the guide groove portion 82 of the door 70, and the cartridge 7 is pushed in until the cartridge rear side surface abuts the rear side frame 73. When all the cartridges 7 to be replaced with new ones have been replaced, the door 70 is closed (rotated in the direction Q2 in
When the cartridge 7 has been completely inserted into the apparatus main body 100, a portion of the cartridge 7 abuts the inner end of the apparatus main body in the Z direction to fix the position of the cartridge 7 in the Z direction. Further, the cartridge 7 has a bearing portion 6a (
Further, a cartridge pressing mechanism (not illustrated) is installed on the rail surface of the insertion guide 21. This cartridge pressing mechanism is composed of a cartridge pressing spring (not illustrated) and a pressing follower (not illustrated) installed on the rail surface. After the cartridge 7 has been raised to the first state and the position thereof is fixed in the X and Y direction to the front side frame and the rear side frame, solely the insertion guide 21 is further raised, and a pressing force is applied to the positioning portions of a front side frame 74 and the rear side frame 73 of the cartridge 7 by the urging force of the cartridge pressing spring.
A cleaning unit 20 is supported by the insertion guide 21 so as to be movable in the ±Z directions. By the insertion and extraction of the cartridge 7, the cleaning unit 20 moves in the +Z direction (first direction) or in the −Z direction (second direction) to clean the cover glass 31. Cleaning members 26 and 27 (cleaning sheet 26 and wiping member 27) of the cleaning unit 20 are pressed downwards (in the −Y direction) by a spring 35 to be held in contact with the surface of the cover glass 31 to perform cleaning thereon. The insertion rib 22 of the cartridge 7 is equipped with an engagement portion 22a serving as a first contact portion, the engagement portion 22a being configured to be engaged with the cleaning unit 20 and capable of pressing, and an auxiliary engagement portion 22b serving as a second contact portion (See
[Cleaning Unit 20]
Next, the construction of the cleaning unit 20 will be described in detail.
The cleaning unit 20 is equipped with a slide member (moving member) 37 supported by the insertion guide 21 so as to be movable in the ±Z directions, a swinging member 39 supported by the slide member 37 so as to be swingable around the X-axis, a switching unit 40 configured to swing the swinging member 39, and the spring 35. The swinging member 39 is equipped with the cleaning members 26 and 27 configured to perform cleaning while in contact with the cover glass 31. The spring 35 is provided between the slide member 37 and the swinging member 39, and presses the swinging member 39 downwards (in the −Y direction).
Next, the swinging member 39 will be described in detail.
The cleaning sheet 26 is formed by bending a film-like sheet member, and both ends in the Z direction thereof constitute a leading edge portion 26a and a leading edge portion 26b (a first cleaning portion 26a and a second cleaning portion 26b). Depending upon the position of the swinging member 39 rotating around the X-axis, one of the leading edge portion 26a and the leading edge portion 26b comes into contact with the cover glass 31, and the leading edge portion 26a and the leading edge portion 26b are not simultaneously held in contact with the cover glass 31. Each of the leading edge portions 26a and 26b is held in contact with the cover glass 31 at an angle such that a vector indicating the direction from the center (root) toward the leading edge portion along the sheet surface and a vector indicting the moving direction of the cover glass 31 as seen from the leading edge portion when performing cleaning while held in contact with the cover glass 31 respectively have vector components opposite each other. That is, when performing cleaning while held in contact with the cover glass 31, each of the leading edge portions 26a and 26b comes into contact with the cover glass 31 in a counter direction with respect to the advancing direction, scraping off (sweeping) foreign matter on the cover glass 31. On the other hand, the wiping member 27 is formed of polyester non-woven cloth (fiber-like material), and is configured to collect foreign matter on the cover glass 31 by the movement of the cleaning unit 20.
Abutment surfaces 28a and 28d are provided at both ends in the X direction of the wiping member 27 on the bottom surface of the base member 28. Depending upon the position of the swinging member 39 rotating around the X-axis, one of the abutment surfaces 28a and 28d abuts the cover glass 31, regulating the positions in the Y direction of the cleaning sheet 26 and the wiping member 27. By causing the abutment surfaces 28a or 28d to abut the cover glass 31, the leading edge portions 26a and 26b of the cleaning sheet 26 are reliably brought into contact with the surface of the cover glass 31 in a deflected state, making it possible to bring the wiping member 27 into press contact with the surface of the cover glass 31 in a state in which it is crushed in the thickness direction (the Y direction).
Provided at the leading edge of the base member 28 is a base arm 28b configured to be slidably fit-engaged with a longitudinal groove portion 37b (See
Next, the switching unit 40 will be described in detail.
[Operation of Cleaning the Cover Glass 31]
Next, the operation of cleaning the cover glass 31 will be described.
[Operation when the Cartridge 7 is Inserted]
The cleaning operation by the cleaning unit 20 on the forward way, i.e., the operation when the cartridge 7 is inserted into the apparatus main body 100 in the state in which no cartridge 7 is attached to the apparatus main body 100, will be described.
Next, as illustrated in
Here, the movement of the cleaning unit 20 will be described. As illustrated in
While the cleaning unit 20 is moving in the +Z direction, the first cleaning portion 26a of the cleaning sheet 26 scrapes off the foreign matter G on the cover glass 31 and causes it to move downstream in the +Z direction. The foreign matter G that has not been scraped off by the first cleaning portion 26a is collected by the wiping member 27. Due to the shock when it passes a step portion at the downstream side end portion in the +Z direction of the cover glass 31 and due to its own weight, the first cleaning portion 26a moves the foreign matter G that it has scraped off to a groove-shaped collecting portion 33a provided in the upper portion of the casing 33 of the optical unit 3 and stores it therein. After this, the cleaning unit 20 abuts the stopper 21a provided on the downstream side in the +Z direction of the insertion guide 21 and stops there. In this state, the position of the cartridge 7 with respect to the apparatus main body 100 has not been determined yet.
When the cartridge 7 is further moved in the +Z direction, and is inserted to a position where it is set in position with respect to the image forming apparatus main body 100, the engagement portion 22a rotates the cam lever 29 clockwise as illustrated in
When the cam follower portion 29c of the cam lever 29 rotates clockwise until it gets over the apex of the cam surface of the slide cam 36, the cam lever 29 further rotates clockwise due to the pressing force of the cam spring 38 transmitted via the slide cam 36. And, as illustrated in
At this time, the cleaning unit 20 is situated outside an exposure range EA at the time of image formation. Further, due to the clockwise rotation of the cam lever 29, the first cleaning portion 26a of the cleaning sheet 26 moves upwards to a position where it is not in contact with the cover glass 31, and the second cleaning portion 26b comes into contact with the cover glass 31.
The swinging of the swinging member 39 at the time of the rotation of the cam lever 29 will be described in detail. Before the cam lever 29 rotates (i.e., when the cam lever 29 is in the state in which the cam follower portion 29c abuts the first abutment portion 37c), the swinging member 39 is at a first position as illustrated in
Then, the cam lever 29 rotates, whereby, as illustrated in
In the state in which the cartridge 7 has been completely inserted in the +Z direction, the auxiliary engagement portion 22b of the cartridge 7 moves to a position where it is in close proximity to a protrusion rib end portion 37e of the slide member 37. The role of the auxiliary engagement portion 22b will be described in detail below.
[Operation when the Cartridge 7 is Extracted]
Next, to be described will be the cleaning operation by the cleaning unit 20 on the backward way when the cartridge 7 attached to the apparatus main body 100 is pulled out of the apparatus main body 100 to be detached from the apparatus main body 100.
As illustrated in
While the cleaning unit 20 is moving in the −Z direction, the second cleaning portion 26b scrapes off the foreign matter G accumulated on the cover glass 31 and moves it in the −Z direction. On the other hand, substantially the entire region of the wiping member 27 is retracted from the cover glass 31. This is due to the fact that even in a case where there exists the foreign matter G that cannot be scraped off and moved by the second cleaning portion 26b on the backward way, that foreign matter G can be scraped off and moved by the first cleaning portion 26a on the forward way when the cartridge 7 is inserted again. That is, what is most important is that there is no foreign matter G on the cover glass 31 at the time of image formation. Thus, when inserting the cartridge 7 into the apparatus main body 100 again in order to perform image formation, solely the foreign matter G that could not be removed through the cleaning by the first cleaning portion 26a is eventually collected by the wiping member 27. As a result, it is possible to suppress the amount of the foreign matter G collected by the wiping member 27 and to extend the time until the collecting amount of the wiping member 27 reaches the upper limit to thereby achieve an increase in service life while reliably cleaning the cover glass 31 through the final operation (the insertion of the cartridge 7) before the image formation. Further, there is no fear of the wiping member 27 and the cover glass 31 rubbing each other more than necessary, so that it is possible to suppress the damage of the wiping member 27, thus increasing its service life.
As illustrated in
When, from here, the cartridge 7 is completely pulled out, the engagement portion 22a rotates the cam lever 29 counterclockwise as illustrated in
When the cam follower portion 29c of the cam lever 29 rotates counterclockwise until it gets over the apex of the cam surface of the slide cam 36, the cam lever 29 further rotates counterclockwise due to the pressing force of the cam spring 38 transmitted via the slide cam 36. And, as illustrated in
[Operation when the Cartridge 7 is Inserted Halfway Through the Extraction]
Next, the operation when the user inserts the cartridge 7 halfway through the extraction will be described. More specifically, from the state in which the attachment of the cartridge 7 to the apparatus main body 100 has been completed, as illustrated in
In view of this, the cartridge 7 is provided with the auxiliary engagement portion 22b in addition to the engagement portion 22a. The auxiliary engagement portion 22b is provided on the upstream side in the +Z direction of the engagement portion 22a. Thus, as illustrated in
Further, in particular, in the case of shipment with the cartridge 7 attached to the apparatus main body 100, the auxiliary engagement portion 22b prevents the cleaning unit 20 from being allowed to move into the exposure region EA due to vibration or shock.
While in the above-described exemplary embodiment, the cleaning unit 20 moves through the insertion and extraction of the cartridge 7, this should not be construed restrictively. That is, it is also possible for the cleaning unit 20 to move in conjunction with the opening and closing of an opening/closing member (not illustrated) or the attachment and detachment of the feeding cassette 11, etc. Alternatively, the cleaning unit 20 may be moved by a user or a serviceman with a dedicated tool. Further, it is also possible to provide within the apparatus main body 100 an actuator such as a dedicated motor configured to move the cleaning unit 20, moving the cleaning unit 20 by the actuator.
Further, while in the above exemplary embodiment, the first and second cleaning portions 26a and 26b are selectively brought into contact with the cover glass 31 through the swinging of the swinging member 39 equipped with the first and second cleaning portions 26a and 26b, this should not be construed restrictively. For example, it is possible to provide the first cleaning portion 26a on a first retaining member, and to provide the second cleaning portion 26b on a second retaining member, with one of the first retaining member and the second retaining member bringing the first and second cleaning portions 26a and 26b into contact with the cover glass 31 selectively on the forward and backward way.
While in the above example, the first cleaning portion 26a and the second cleaning portion 26b are formed by the single cleaning sheet 26, this should not be construed restrictively. That is, it is only necessary for the first cleaning portion 26a and the second cleaning portion 26b to be at least cleaning portions configured to scrape off and move the foreign matter G on the cover glass 31. They may be formed as separate cleaning members, or formed of another material or in another configuration, using rubber blades, brushes, etc.
Further, it is also possible for the first cleaning portion 26a and the second cleaning portion 26b to be based upon a cleaning concept other than that of “scraping off and moving the foreign matter G on the cover glass 31.” That is, it is also possible for them to be based on the cleaning concept of “collecting foreign matter on the cover glass 31.” This proves effective, in particular, when the collecting capacity of the cleaning portions exhibits directivity. The collecting capacity exhibits directivity when, for example, the collecting capacity is higher during movement in the first direction than that during movement in the second direction due to the fiber direction, etc. of the cleaning portions. In such a case, a cleaning portion exhibiting higher collecting capacity during movement in the first direction than that during movement in the second direction is employed as the first cleaning portion 26a, and a cleaning portion exhibiting higher collecting capacity during movement in the second direction than that during movement in the first direction is employed as the second cleaning portion 26b. In this case, the cleaning unit 20 performs cleaning during the movement in the first direction and during the movement in the second direction to increase the cleaning frequency and, while doing so, it is possible for the cleaning unit 20 to enhance the cleaning efficiency during movement in each direction.
Regarding the wiping member 27, if it is formed of a material of sufficient durability, it may be constructed so as to come into contact with the cover glass 31 on the forward way and on the backward way. On the other hand, in the case where it is possible to sufficiently remove the foreign matter G by the first cleaning portion 26a and the second cleaning portion 26b alone, there is no need to provide the wiping member 27.
Further, while in the above example, the switching unit 40 is formed of the cam lever 29, the slide cam 36, and the cam spring 38, this should not be construed restrictively. It is also possible to adopt switching units as illustrated in
In both the constructions of
As described above, in the present exemplary embodiment, while the cleaning unit 20 is moved in the first direction, the first cleaning portion 26a is being brought into contact with the cover glass 31 to perform cleaning thereon, and the second cleaning portion 26b is moved away from it. And, while the cleaning unit 20 is moved in the second direction, the first cleaning portion 26a is moved away from the cover glass 31, and the second cleaning portion 26b is brought into contact therewith to perform cleaning thereon. As a result, while the cleaning unit 20 is moved in the first direction, and while it is moved in the second direction, it is possible to remove the foreign matter G on the cover glass 31, making it possible to increase the cleaning frequency. Further, while the cleaning unit 20 is moved in the second direction, the first cleaning portion 26a does not come into contact with the cover glass 31, so that it is possible to prevent the foreign matter G adhering to the first cleaning portion 26a from being allowed to adhere to the cover glass 31 again to remain thereon. Similarly, while it is moved in the first direction, the second cleaning portion 26b does not come into contact with the cover glass 31, so that it is possible to prevent the foreign matter G adhering to the second cleaning portion 26b from being allowed to adhere to the cover glass 31 again to remain thereon. That is, according to the present exemplary embodiment, it is possible to increase the cleaning frequency with respect to the number of times that the cleaning members move while suppressing the foreign matter adhering to the cleaning members (the first and second cleaning portions) when cleaning the transmission member (cover glass) from being allowed to adhere to the transmission member again to stain the transmission member.
Further, by providing the first cleaning portion dedicated to the cleaning at the time of movement in the first direction and the second cleaning portion dedicated to the cleaning at the time of movement in the second direction, it is possible to make each configuration of the first cleaning portion and the second cleaning portion optimum for respective cleaning performed when they are moving in each direction, so that it is possible to enhance the cleaning efficiency while increasing the cleaning frequency with respect to the number of times that the cleaning members move.
Further, regarding the wiping member 27, substantially the entire region thereof is spaced away from the surface of the cover glass 31 while the cleaning unit 20 is moved in the second direction. As a result, the wiping member 27 is not brought into contact with the cover glass 31 when it is not needed for cleaning, so that it is possible to suppress the collecting amount and damage of the wiping member 27, making it possible to increase its service life. Further, the wiping member 27 performs cleaning mainly at the time of insertion of the cartridge 7, so that, as compared with the case where it performs cleaning at the time of extraction of the cartridge 7, it is possible to reliably perform cleaning on the cover glass 31 at the time of the final operation prior to the image formation, i.e., at the time of the operation of inserting the cartridge 7.
Next, a second exemplary embodiment will be described. The present exemplary embodiment differs from the first exemplary embodiment in that a cleaning unit is not moved with respect to the cover glass but that the cover glass itself is moved with respect to the cleaning unit. Otherwise, it is of the same construction as the first exemplary embodiment, so the same components are indicated by the same reference numerals, and the description thereof will be left out.
The cover glass 31 is equipped with a holder case 41 which is integrally mounted so as to cover the cover glass 31 and which forms a slide guide portion for inserting and extracting operation. The holder case 41 is arranged so as to cause two slide engagement ribs 41a and 41b to protrude from the upper surface of the holder case 41, and the exposure region EA is provided with a cutout window (not illustrated) for allowing the light emitted from the optical unit 3 to be transmitted therethrough.
[Cleaning Unit 50]
A swinging member 55 has two sponge-like cleaning portions (a first cleaning portion 52a and a second cleaning portion 52b), and is configured to be swung by a switching mechanism 60. Further, the swinging member 55 is retained so as to be slidable in directions P1 and P2 illustrated in
[Operation when the Cover Glass 31 is Extracted]
Next, the cleaning operation performed by the cleaning unit 50 when the cover glass 31 is inserted and extracted in the ±Z directions will be described with reference to
When the holder case 41 is further pulled out, the lever portion 51a of the switching mechanism 60 and the slide engagement portion 41a of the holder case 41 are engaged with each other to swing-change the tilting attitude of the switching mechanism 60 to the opposite side as illustrated in
[Operation when the Cover Glass 31 is Inserted]
Next, the operation when the cover glass 31 is attached to the apparatus main body 100 as illustrated in
After this, when the cover glass 31 is inserted to the position for performing image formation, the slide engagement portion 41b of the holder case 41 is engaged with the lever portion 51b of the switching mechanism 60 to switch the tilting attitude of the switching mechanism 60 as illustrated in
As described above, in the present exemplary embodiment, it is possible to attain the same effect as that of the first exemplary embodiment. That is, when the cleaning is performed on the surface of the cover glass 31 simultaneously with the insertion and extraction of the cover glass 31 into and out of the apparatus main body 100, it is possible to perform cleaning by a cleaning member corresponding to each of the moving directions in both the attachment and extraction of the cover glass 31. Thus, it is possible to prevent foreign matter once allowed to adhere to the cleaning members from being allowed to adhere to the cover glass 31 again while increasing the cleaning frequency. That is, according to the present exemplary embodiment, it is possible to increase the cleaning frequency with respect to the number of times that the transmission member moves while suppressing foreign matter adhering to the cleaning members (first and second cleaning portions) when cleaning the transmission member (cover glass) from adhering to the transmission member again to stain the transmission member.
While in the two exemplary embodiments described above there is used a cleaning unit configured to clean the cover glass 31 of the optical unit 3, this should not be construed restrictively. That is, the present invention is applicable to various cleaning units configured to clean a light transmission member in an image forming apparatus. For example, the present invention is also applicable to a cleaning unit for the transparent window portion of a detection unit of a toner patch detection device configured to detect patch toner transferred onto the belt surface of a transfer belt. Further, the present invention is also applicable to a cleaning unit configured to clean the reading glass of a feeding-reading type image reading apparatus.
Next, a third exemplary embodiment will be described. The present exemplary embodiment differs from the first exemplary embodiment in that a cleaning unit has only one cleaning portion. Otherwise, it is of the same construction as the first exemplary embodiment, so the same components are indicated by the same reference numerals, and the description thereof will be left out.
[Operation when the Cartridge is Inserted]
As illustrated in
When the cleaning blade 326 has gone beyond the protrusion 33d, the cleaning unit 320 abuts a stopper (not illustrated) and stops there. And, as illustrated in
[Operation when the Cartridge is Extracted]
When pulling out the cartridge, the cleaning unit 320 moves in the −Z direction (the second direction) while in the state as illustrated in
And, when the cleaning blade 326 has gone beyond the protrusion 33d, the cleaning unit 320 abuts a stopper (not illustrated) and stops there, and, as in the first exemplary embodiment, by completely pulling out the cartridge in the −Z direction, the swinging member 339 rotates counterclockwise around the axis R. As a result, the swinging member 339 moves to the first position with respect to the slide member 337.
The method of moving the swinging member 339 with respect to the slide member 337 is not restricted to the swinging around the X-axis. Any method will do so long as it helps to change the orientation, attitude, etc. of the cleaning blade 326 with respect to the cover glass 31.
The above-described construction makes it possible to attain the same effect as that of the first exemplary embodiment. That is, it is possible to remove the foreign matter G on the surface of the cover glass 31 while the cleaning unit 320 moves in the first direction, and while it moves in the second direction, making it possible to increase the cleaning frequency. Further, by the protrusion 33d, it is possible to remove the foreign matter G on the cleaning blade 326. Thus, it is possible to prevent the foreign matter G adhering to the cleaning blade 326 from being allowed to adhere to the cover glass 31 again to remain thereon when the cleaning unit 320 moves in a different direction.
Generally speaking, when a cleaning portion is formed of a blade-like or sheet-like member and is based on the cleaning concept of “scraping off and moving the foreign matter G on the cover glass 31,” and if its angle with respect to the cover glass 31 is fixed, it can only effectively scrape off and move the foreign matter G while it is moving in a fixed direction, that is, such a cleaning portion exhibits directivity in cleaning capacity. On the other hand, in the present exemplary embodiment, the swinging member 339 is caused to swing, and its angle (attitude) with respect to the slide member 337 is changed, whereby its angle (attitude) with respect to the cover glass 31 is changed. As a result, it is possible to effectively scrape off the foreign matter G both while it is moving in the first direction and while it is moving in the second direction. Thus, cleaning is performed while the cleaning unit 20 is moving in the first direction and while it is moving in the second direction, whereby it is possible to enhance the cleaning efficiency when performing cleaning in each direction while increasing the cleaning frequency. Further, with one cleaning portion (cleaning blade 326), it is possible to scrape off the foreign matter G on the cover glass 31 when it moves in the first direction and in the second direction, so that it is possible to form the cleaning unit 320 at still lower cost. Further, so long as the cleaning portion exhibits directivity in cleaning capacity, it is also possible to adopt a cleaning portion based on a cleaning concept different from that of the present invention, i.e., the cleaning concept of “scraping off and moving the foreign matter G on the cover glass 31.”
Next, a fourth exemplary embodiment will be described. The present exemplary embodiment differs from the first exemplary embodiment in the end portion configuration of the base member 28 and the configuration of the cleaning sheet. In the following, the same components as those of the first exemplary embodiment are indicated by the same reference numerals, and the detailed description thereof will be left out.
[Cleaning Unit 20]
The cleaning unit 20 will be described.
The cleaning sheet 26 is formed by bending a film-like sheet material, and one end thereof in the Z direction is formed as the cleaning portion 26a. When it performs cleaning on the cover glass 31 while in contact therewith, the cleaning portion 26a comes into contact with the cover glass 31 in the counter direction with respect to the advancing direction, and scrapes off (sweeps) and moves the foreign matter G on the cover glass 31. The wiping member 27 is formed of polyester non-woven cloth (fiber-like material) as in the first exemplary embodiment.
The abutment surface 28a and an abutment surface 28d′ are provided at both ends in the X direction of the wiping member 27 at the bottom surface of the base member 28. Here, the abutment surface 28d′ is arranged on the −Z direction side of the position of the abutment surface 28d of the first exemplary embodiment. As described below, this serves as a fulcrum when spacing the cleaning portion 26a and the wiping member 27 away from the cover glass 31. Depending upon the position around the X-axis of the swinging member 39, one of the abutment surfaces 28a and 28d′ abuts the cover glass 31, regulating the position in the Y direction of the cleaning sheet 26 and of the wiping member 27. By causing the abutment surface 28a to abut the cover glass 31, the cleaning portion 26a of the cleaning sheet 26 is reliably brought into contact with the surface of the cover glass 31 in a deflected state, and the wiping member 27 is brought into press contact with the surface of the cover glass 31 in a state in which it is crushed in the thickness direction (the Y direction).
The switching unit 40 is the same as that of the first exemplary embodiment, so the description thereof will be left out.
[Operation of Cleaning the Cover Glass 31]
Next, the operation of cleaning the cover glass 31 will be described.
[Operation when the Cartridge 7 is Inserted]
The cleaning operation by the cleaning unit 20 on the forward way, the operation when the cartridge 7 is inserted into the apparatus main body 100 to which no cartridge 7 has been attached will be described.
Next, as illustrated in
While the cleaning unit 20 is moving in the +Z direction, the cleaning portion 26a of the cleaning sheet 26 scrapes off the foreign matter G on the cover glass 31 and causes it to move downstream in the +Z direction. The foreign matter G that has not been scraped off by the cleaning portion 26a is collected by the wiping member 27. Due to the shock when it passes a step portion at the downstream side end portion in the +Z direction of the cover glass 31 and due to its own weight, the cleaning portion 26a moves the foreign matter G that it has scraped off to the groove-shaped collecting portion 33a provided in the upper portion of the casing 33 of the optical unit 3 and stores it therein. After this, the cleaning unit 20 abuts the stopper 21a provided on the downstream side in the +Z direction of the insertion guide 21 and stops there. In this state, the position of the cartridge 7 with respect to the apparatus main body 100 has not been determined yet.
When, the cartridge 7 is further moved in the +Z direction, and is inserted to a position where it is set in position with respect to the image forming apparatus main body 100, the engagement portion 22a rotates the cam lever 29 clockwise as illustrated in
The swinging of the swinging member 39 at the time of rotation of this cam lever 29 will be described in detail. Before the rotation of the cam lever 29, the swinging member 39 is at a first position as illustrated in
As illustrated in
[Operation when the Cartridge 7 is Extracted]
Next, to be described will be the cleaning operation by the cleaning unit 20 on the backward way when the cartridge 7 attached to the apparatus main body 100 is pulled out of the apparatus main body 100 to be detached from the apparatus main body 100.
As illustrated in
While the cleaning unit 20 is moving in the −Z direction, the cleaning portion 26a and the wiping member 27 cause the cleaning unit 20 to move in the −Z direction without touching the foreign matter G accumulated on the cover glass 31.
As illustrated in
When the cartridge is completely pulled out of the image forming apparatus main body 100, the engagement portion 22a rotates the cam lever 29 counterclockwise as illustrated in
As described above, in the fourth exemplary embodiment, it is possible to switch the attitude of the cover glass cleaning mechanism in conjunction with the attachment/detachment operation in one direction of the cartridge, and there is no need for a user or an operator such as a serviceman to perform any bothersome operation. Further, the insertion guide guiding the insertion and extraction of the cartridge slidably retains the cleaning unit configured to slide-move in the attachment direction, so that the number of components is reduced to simplify the construction, and the requisite precision for the engagement positional relationship with the cartridge is easily guaranteed. Further, the mechanism for switching the attitude of the cleaning member is formed to be compact, which contributes to an overall reduction in the size of the apparatus as a whole.
Further, the present invention is applicable not only to a cartridge unit but also to other constructions in which a similar cleaning function is imparted to the attachment/detachment guide portion of a maintenance unit, which proves the present invention superior in versatility, too.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2012-263261 filed Nov. 30, 2012 and No. 2013-219645 filed Oct. 22, 2013, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
---|---|---|---|
2012-263261 | Nov 2012 | JP | national |
2013-219645 | Oct 2013 | JP | national |