This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-153543 filed Sep. 27, 2022.
The present disclosure relates to a cleaning device, an image holding body unit, and an image forming apparatus.
Japanese Unexamined Patent Application Publication No. 5-72949 discloses a technique related to a cleaning device including a cleaning blade that is in contact with a surface of an image carrier in a moving state and removes residual toner from the surface. The technique employs a unit that guides the flow of air containing floating toner generated inside the cleaning device due to the movement of the image career, that is, directs the flow of the air toward both end portions of the cleaning blade.
A cleaning device is provided with a scraping member that is in contact with the outer circumferential surface of the rotating image holding body and scrapes the residual toner on the outer circumferential surface. There is an instance where the scraping member scrapes the residual toner on the outer circumferential surface by a distal end of the scraping member being in contact with, in the outer circumferential surface, a region in which image holding body moves upward from below. In such an instance, the toner that has been scraped by the scraping member falls downward from the distal end of the scraping member, and the frictional force that is generated between the scraping member and the outer circumferential surface of the image holding body increases.
In the related art, to suppress such an increase in the frictional force that is generated between the scraping member and the outer circumferential surface of the image holding body, a portion of the toner that is about to fall from the distal end of the scraping member is dammed up to form a toner accumulation, and an external additive sticking to the toner is caused to be in contact with the image holding body at all times.
With such a configuration, however, the toner of the toner accumulation may aggregate. Such aggregation of the toner of the toner accumulation may hinder suppression of an increase in the frictional force that is generated between the scraping member and the outer circumferential surface of the image holding body.
Aspects of non-limiting embodiments of the present disclosure relate to a scraping member whose distal end is in contact with, in the outer circumferential surface of an image holding body, a region in which the image holding body moves upward from below, and relates to suppressing an increase in the frictional force that is generated between the scraping member and the outer circumferential surface of the image holding body, compared with when a portion of the toner that is about to fall from the distal end of the scraping member is dammed up to form a toner accumulation whose toner is likely to aggregate.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a cleaning device for cleaning an image holding body that rotates while holding a toner image on an outer circumferential surface of the image holding body, the cleaning device including: a scraping member that scrapes toner sticking to the outer circumferential surface of the image holding body in a rotating state by a distal end of the scraping member being in contact with, in the outer circumferential surface, a region in which the image holding body moves upward from below; a trapping member in which toner scraped from the outer circumferential surface to fall is trapped; and at least one raising member that raises up toner trapped in the trapping member, toward the distal end of the scraping member.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
Examples of a cleaning device, an image holding body unit, and an image forming apparatus according to a first exemplary embodiment of the present disclosure will be described with reference to
As
The paper sheet storage section 12 stores sheet members P, the image forming operation section 14 forms an image on a sheet member P transported from the paper sheet storage section 12, the document reading section 16 reads an image of a document, and the display section 40 displays a screen with which the information passing is performed between a user and the image forming apparatus 10 and displays the information related to image formation.
As
In addition, each of the first storage 22, the second storage 24, the third storage 26, and the fourth storage 28 includes a feed roller 32 that feeds the stored sheet members P one by one and a multi-feed prevention roller 34 that transports the fed sheet members P one by one to a transport path 30 inside the image forming apparatus 10.
As
A portion of the transport path 30 upstream in the sheet transport direction extends upward from below on one side in the apparatus width direction. On the other hand, a portion of the transport path 30 downstream in the sheet transport direction extends, from the one side toward the other side in the apparatus width direction, to a discharge part 80 through which a sheet member P is discharged outside an apparatus body 10a.
A duplex transport path 31 on which a sheet member P is transported and flipped vertically for forming an image on the back of the sheet member P is further connected to an end portion of the transport path 30 downstream in the sheet transport direction.
The duplex transport path 31 includes a switchback path 31a, and the sheet member P that has been fed through the switchback path 31a is flipped vertically and is then fed to an upper end portion of a portion of the transport path 30 upstream in the sheet transport direction.
A manual feed path 33 through which a sheet member P fed from a manual feed part 82 positioned outside the apparatus body 10a is transported is further connected to an upper end portion of the portion of the transport path 30 upstream in the sheet transport direction.
As
The image forming part 60 includes image forming units 64Y, 64M, 64C, and 64K that form toner images of respective colors: yellow (Y), magenta (M), cyan (C), and black (K). Note that the letters Y, M, C, and K added to the last digits of the numeral signs are sometimes omitted when a distinction therebetween is not specifically made in the following description.
As
The image forming part 60 further includes exposure devices 66Y, 66M, 66C, and 66K (refer to
In this configuration, in each of the image forming units 64, the charger 42 charges the rotating image holding body 62, and the exposure device 66 forms an electrostatic latent image by radiating the exposure light to the charged image holding body 62. The developing device 44 then develops the electrostatic latent image into a toner image for visualization.
As
The transfer belt 48 is shaped into a triangle whose vertex is directed downward when viewed in the apparatus depth direction, and a base portion of the triangular shape of the transfer belt 48 is held between the image holding bodies 62 and the first-transfer rollers 50. In addition, a vertex portion of the triangular shape of the transfer belt 48 is held between the second-transfer roller 52 and the auxiliary roller 54.
One roller 56 of the plural rollers 56 functions as a driving roller that circularly moves the transfer belt 48 in a direction of arrow C in
The image forming apparatus 10 forms an image in a following way.
First, the chargers 42 of the respective colors illustrated in
Accordingly, the electrostatic latent images corresponding to the image data are formed on the outer circumferential surfaces 62a of the image holding bodies 62 of the respective colors. The developing devices 44 of the respective colors then develop the electrostatic latent images into toner images for visualization. The toner images formed on and held on the outer circumferential surfaces 62a of the image holding bodies 62 of the respective colors are transferred in order onto the transfer belt 48 by the first-transfer rollers 50.
At this point, a sheet member P that has been fed from any one of the first storage 22, the second storage 24, the third storage 26, and the fourth storage 28, which are illustrated in
The fixing device 58 fixes the toner images that have been transferred onto the sheet member P to the sheet member P. The sheet member P to which the toner images have been fixed is discharged to the discharge part 80 positioned outside the apparatus body 10a. Configuration of Relevant Part Next, the cleaning device 46 will be described.
As
The housing 100 extends in the apparatus depth direction, and a portion thereof on the image holding body 62 side is open as
An end portion of the bracket 102 that extends in the apparatus depth direction and whose section has an L shape is attached to the bent upper end portion of the side wall portion 100b. The bracket 102 extends downward from a portion thereof attached to the side wall portion 100b, and, to a lower end portion of the extending bracket 102, a proximal end of the scraping member 104 that extends in the apparatus depth direction and whose section has a rectangular shape is attached. The scraping member 104 is made of an elastic material, and a distal edge portion of the scraping member 104 is in contact with the outer circumferential surface 62a of a portion, of the image holding body 62, that moves upward from the lower side.
On the other hand, a proximal end of the extension member 108 extending in the apparatus depth direction and extending upward when viewed in the apparatus depth direction is attached to a portion, of the U-shaped portion 100a of the housing 100, positioned beside the image holding body 62. The extension member 108 is made of resin film, and a distal end of the extension member 108 is disposed below the distal end (lower end) of the scraping member 104 and is in contact with the outer circumferential surface 62a of the image holding body 62.
In this configuration, residual toner T1 sticking to the outer circumferential surface 62a of the image holding body 62 is scraped from the outer circumferential surface 62a by the scraping member 104 and falls downward from the distal end of the scraping member 104. The residual toner T1 that has fallen downward is trapped in the U-shaped portion 100a of the housing 100 and is then treated as waste toner T2. Note that, although the scraping member 104 scrapes the residual toner T1 sticking to the outer circumferential surface 62a of the image holding body 62, what the scraping member 104 scrapes is not limited to the residual toner T1 and may be any substance sticking to the outer circumferential surface 62a of the image holding body 62.
As
In this configuration, the transport auger 110 is rotated in the circumferential direction of the shaft portion 110a in response to a driving force transmitted from a driving member, which is not illustrated. The rotating blade portion 110b moves, while pushing, the waste toner T2, which is the residual toner T1 that has fallen from the distal end of the scraping member 104 and has trapped in the U-shaped portion 100a, toward the back in the apparatus depth direction. Thus, the waste toner T2 is discharged through an outlet, which is not illustrated, formed at the back, in the apparatus depth direction, of the housing 100.
Each of the raising members 120 is resin film serving as a sheet member being elastically deformable and is disposed, inside the U-shaped portion 100a of the housing 100, in a region in which the waste toner T2 is trapped as
A connection portion 122 extending in the axial direction is connected to (continuous from) proximal ends of the plural raising members 120. Thus, the plural raising members 120 coupled to one another with the connection portion 122 are formed by a sheet of resin film being punched.
The raising members 120 are inclined relative to an orthogonal direction orthogonal to the apparatus depth direction. Although the details will be described later, the inclination relative to the orthogonal direction as described above enable the raising members 120 to easily move through the spaces between the axially adjacent turns of the blade portion 110b.
As
In this configuration, as
Specifically, as
When the transport auger further rotates, as
As described above, through the repetition of the elastic deformation and return, the raising members 120, in conjunction with the rotation of the transport auger 110, raise up the waste toner T2 that is being transported by the blade portion 110b, toward the distal end of the scraping member 104.
Next, the operation of the cleaning device 46 according to the present exemplary embodiment will be described alongside the operation of a cleaning device 746 according to a comparative form. First, the configuration of the cleaning device 746 according to the comparative form will be described.
As
The accumulation member 760 is made of resin film, and a lower end portion of the accumulation member 760 is attached to a portion, of the U-shaped portion 100a of the housing 100, beside the image holding body 62. The accumulation member 760 is curved when viewed in the apparatus depth direction, and a gap 762 is formed between the accumulation member 760 and the image holding body 62. An upper end of the accumulation member 760 is separated from the scraping member 104 and is disposed below the scraping member 104.
In the cleaning device 746 according to the comparative form illustrated in
The external additive sticking to the waste toner T2 trapped in the gap 762 builds up on the distal end of the scraping member 104 and may thereby suppress an increase in the frictional force that is generated between the scraping member 104 and the outer circumferential surface 62a of the image holding body 62. An excess portion of the waste toner T2 trapped in the gap 762 falls downward through a space between the accumulation member 760 and the scraping member 104 and are trapped in the U-shaped portion 100a of the housing 100. The excess portion of the waste toner T2 is transported by the transport auger 110 to be discharged outside the cleaning device 746.
In the cleaning device 746, however, the toner of the toner accumulation, which is constituted by the waste toner T2 trapped in the gap 762, may aggregate. Such aggregation of the toner of the toner accumulation hinders suppression of an increase in the frictional force that is generated between the scraping member 104 and the outer circumferential surface 62a of the image holding body 62.
In contrast, in the cleaning device 46 according to the present exemplary embodiment illustrated in
Here, as
The external additive sticking to the waste toner T2 that has been raised up builds up on the distal end of the scraping member 104 and may thereby suppress an increase in the frictional force that is generated between the scraping member 104 and the outer circumferential surface 62a of the image holding body 62.
A portion of the waste toner T2 that has not been raised up by the raising members 120 is transported by the transport auger 110 to be discharged outside the cleaning device 46.
As described above, in the cleaning device 46, the raising members 120 raise up the waste toner T2 trapped in the U-shaped portion 100a of the housing 100, toward the distal end of the scraping member 104, and the external additive sticking to the raised waste toner T2 builds up on the distal end of the scraping member 104. Thus, with the cleaning device 46, the frictional force that is generated between the outer circumferential surface 62a of the image holding body 62 and the scraping member 104 may be suppressed from increasing, compared with the cleaning device 746 according to the comparative form.
In the cleaning device 46, the raising members 120 raise up the waste toner T2 in conjunction with the rotation of the transport auger 110. Thus, the waste toner T2 may be raised up regularly at predetermined intervals.
In the cleaning device 46, the raising members 120 reciprocate in the thickness direction of the raising members 120 in conjunction with the rotation of the transport auger 110. The raising members 120 that are reciprocating in the thickness direction raise up the waste toner T2 that is being transported by the blade portion 110b, toward the distal end of the scraping member 104. Thus, a configuration that raises up the waste toner T2 may be simplified, compared with when the waste toner T2 is raised up by using air pressure.
In the cleaning device 46, the raising members 120 raise up the waste toner T2 by being pushed by the rotating blade portion 110b to be elastically deformed and by moving away from the rotating blade portion 110b to be elastically returned. Thus, the configuration may be simplified compared with when a driving member specifically for moving the raising members 120 is provided.
In the cleaning device 46, the raising members 120 are separated from one another in the axial direction of the transport auger 110 with a pitch smaller than or equal to the pitch of the helix of the blade portion 110b. Thus, the raising members 120 are capable of moving through the spaces between the axially adjacent turns of the blade portion 110b, and the moving distances of the distal ends of the raising members 120 may thereby be large, compared with when the pitch of the raising members 120 is larger than the pitch of the helix of the blade portion.
In addition, the image holding body unit 70 includes the cleaning device 46. Thus, curling up of the scraping member 104 due to an increase in the frictional force that is generated between the outer circumferential surface 62a of the image holding body 62 and the scraping member 104 may be suppressed from being caused, and the residual toner T1 may thereby be efficiently scraped from the outer circumferential surface 62a of the image holding body 62, compared with when the cleaning device 746 is provided.
In addition, the image forming apparatus 10 includes the image holding body unit 70. Thus, the residual toner T1 may be efficiently scraped from the outer circumferential surface 62a of the image holding body 62, and the quality of an output image may thereby be suppressed from being reduced, compared with when an image holding body unit including the cleaning device 746 is provided.
The image forming apparatus 10 includes the cleaning device 46. Thus, the residual toner T1 may be efficiently scraped from the outer circumferential surface 62a of the image holding body 62, and the quality of an output image may thereby be suppressed from being reduced, compared with when the cleaning device 746 is provided.
Examples of a cleaning device, an image holding body unit, and an image forming apparatus according to a second exemplary embodiment of the present disclosure will be described with reference to
As
Raising members 320 are inclined relative to the apparatus depth direction when viewed in the apparatus width direction. Specifically, the raising members 320 are inclined so that, when the distal ends of the raising members 320 are moved, the moving distances of the raising members 320 are increased.
In this configuration, the raising members 320 raise up the waste toner T2 that has accumulated thickly in the housing 300, and the amount of the waste toner T2 that is raised up by the raising members 320 is thereby increased.
Examples of a cleaning device, an image holding body unit, and an image forming apparatus according to a third exemplary embodiment of the present disclosure will be described with reference to
As
Note that, although the present disclosure has so far been described in detail with the specific exemplary embodiments, the present disclosure is not limited to such exemplary embodiments, and it will be obvious to those skilled in the art that the present disclosure may also adopt various other exemplary embodiments within the scope of the present disclosure. For example, although the raising members 120 are used to raise up the waste toner T2 toward the distal end of the scraping member 104 in the above-described exemplary embodiments, air may be sent into the housing 100, and air pressure, for example, may be used to raise up the waste toner T2.
In addition, although the raising members 120 raise up the waste toner T2 in conjunction with the rotation of the transport auger 110 in the above-described exemplary embodiments, the raising members 120 are not necessarily operated in conjunction with the rotation of the transport auger 110. Such an instance, however, does not exhibit an effect produced by the operation of the raising members 120 in conjunction with the rotation of the transport auger 110.
Although the raising members 120 raise up the waste toner T2 by being pushed by the rotating blade portion 110b to be elastically deformed and by becoming separated from the rotating blade portion 110b to be elastically returned in the above-described exemplary embodiments, a driving member specifically for moving the raising members 120 may be provided. Such an instance does not exhibit an effect produced by the raising members 120 moving to be elastically deformed and returned due to the blade portion 110b.
Although the raising members 120 are separated from one another in the axial direction with a pitch smaller than or equal to the pitch of the helix of the blade portion 110b in the above-described exemplary embodiments, the raising members 120 may be separated from one another with a pitch larger than the pitch of the helix of the blade portion 110b. Such an instance does not exhibit an effect produced by the raising members 120 being separated from one another in the axial direction with a pitch smaller than or equal to the pitch of the helix of the blade portion 110b.
Although the image holding body 62 serving as the image holding body is described in the above-described exemplary embodiments, the image holding body may be any element whose outer circumferential surface is capable of holding a toner image, and the transfer belt 48 may serve as the image holding body.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
(((1)))
A cleaning device for cleaning an image holding body that rotates while holding a toner image on an outer circumferential surface of the image holding body, the cleaning device comprising:
The cleaning device according to (((1))), further comprising:
The cleaning device according to (((2))), wherein:
The cleaning device according to any one of (((1))) to (((3))), further comprising:
The cleaning device according to (((4))), wherein:
An image holding body unit comprising:
An image forming apparatus comprising:
An image forming apparatus comprising:
Number | Date | Country | Kind |
---|---|---|---|
2022-153543 | Sep 2022 | JP | national |