This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-155020 filed Sep. 28, 2022.
The present disclosure relates to a cleaning device, a removable unit, and an image forming apparatus.
Japanese Unexamined Patent Application Publication No. 2005-173351 (claim 1 and FIG. 1) describes a cleaning device including a cleaning member that abuts against a surface of a cleaning target member and relatively moves on the surface to remove attached matter, and a collection container that has an opening that faces the cleaning target member on the side upstream of the cleaning member in order to collect the attached matter removed by the cleaning member in the vicinity of the cleaning member, in which a powder supply unit that supplies powder onto the cleaning target member is provided in the collection container.
Japanese Unexamined Patent Application Publication No. 2011-248167 (claims 1 and 2 and FIG. 2) describes an image forming apparatus in which untransferred toner that remains on an intermediate transfer belt is removed by a cleaning blade in press contact with the intermediate transfer belt, the image forming apparatus including a waste toner supply unit that scatters waste toner removed and collected from the intermediate transfer belt by the cleaning blade onto a portion of the intermediate transfer belt between a second transfer region and the cleaning blade.
Japanese Unexamined Patent Application Publication No. 2011-248167 (claims 1 and 2 and FIG. 2) also indicates that the image forming apparatus further includes a toner transport unit that transports waste toner removed and collected from the intermediate transfer belt by the cleaning blade to the waste toner supply unit.
Aspects of non-limiting embodiments of the present disclosure relate to providing a cleaning device, a removable unit, and an image forming apparatus that suppress curling of a distal-end portion of a plate-like cleaning member, a part of a distal end surface of which contacts a cleaning target surface, which is moved with toner attached thereto, of a cleaning target body, compared to the case where a transport member that includes a non-transport portion is not adopted.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a cleaning device including: a plate-like cleaning member that cleans a cleaning target surface, which is moved with toner attached thereto, of a cleaning target body by scraping the toner with a part of a distal end surface of the cleaning member contacting the cleaning target surface; a body that has a storage space that stores waste toner that has fallen after being scraped by the cleaning member; and a transport member disposed in the storage space of the body at a position below the distal end surface of the cleaning member to transport the waste toner stored in the storage space along a longitudinal direction of the cleaning member, in which the transport member includes a non-transport portion that exerts no transport force in a direction along the longitudinal direction of the cleaning member.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
Exemplary embodiments of the present disclosure will be described below.
A cleaning device 1, an image forming apparatus 3, and a removable unit 7 according to a first exemplary embodiment are configured as described below.
Cleaning Device
As illustrated in
The unwanted matter is matter to be removed from the cleaning target surface 91. The unnecessary toner is toner to be removed from the cleaning target surface 91.
As illustrated in
The body 10 has an internal storage space 10s that stores waste toner etc. scraped by the cleaning member 12 and that stores the cleaning member 12, the holding member 13, the transport member 15, etc. disposed therein, and a cleaning opening portion 11 provided to face the cleaning target surface 91 of the cleaning target body 90.
The body 10 also includes a seal material 14 provided at the cleaning opening portion 11 to prevent leakage of waste toner. The seal material 14 may be a member such as a film.
The plate-like cleaning member 12 is a plate-like member that cleans the cleaning target surface 91 of the cleaning target body 90 by scraping unwanted matter such as unnecessary toner located on the cleaning target surface 91 by causing a part 12m (see
As illustrated in
The cleaning member 12 is used with a corner portion 12c of the distal end surface 12a contacting the cleaning target surface 91 along a direction that is substantially orthogonal to the moving direction J1 of the cleaning target surface 91. As illustrated in
The cleaning member 12 may be an elastic plate constituted of a material such as polyurethane, silicon rubber, or butadiene rubber, for example.
The length L1 is the dimension of the cleaning member 12 as measured substantially along the moving direction J1. The width is the dimension of the cleaning member 12 as measured along a direction that is substantially orthogonal to the moving direction J1, and is greater than the length L1. Therefore, the direction of the width of the cleaning member 12 corresponds to a longitudinal direction E (see
The holding member 13 is a member that holds the cleaning member 12 inside the body 10 such that the corner portion 12c of the distal end surface 12a contacts the cleaning target surface 91.
The holding member 13 according to the first exemplary embodiment may be a member shaped to have a holding portion that holds the cleaning member 12 attached thereto.
Specifically, as illustrated in
As illustrated in
The holding member 13 may be formed from a material such as metal, for example.
As illustrated in
As illustrated in
In design, the amount of interference a of the cleaning member 12 is the amount (length) of interference of the corner portion 12c of the cleaning member 12 with the cleaning target surface 91 at the time when it is assumed that the cleaning member 12 is mounted at a prescribed contact angle with respect to the cleaning target surface and the distal-end portion of the cleaning member 12 is not elastically deformed to be warped (the state indicated by the double-dashed line in
The amount of interference a is set in the range of 0.5 mm or more and 1.5 mm or less, for example. At this time, the contact angle is an angle (acute angle) in the range of 15° or more and 35° or less.
The pressing force F of the cleaning member 12 is the force with which the cleaning member 12 (corner portion 12c) is pressed against the cleaning target surface 91. The pressing force F is set in the range of 0.5 gf/mm or more and 4.0 gf/mm or less (1.5 N or more and 12 N or less), for example.
The transport member 15 is a member that transports waste toner scraped by the cleaning member 12 and stored in the storage space 10s of the body 10 toward a prescribed transport destination.
As illustrated in
As illustrated in
As illustrated in
The rotary shaft 15a of the auger 15A is rotatably supported in the storage space 10s of the body 10, and rotational power from a drive device (not illustrated) is transferred to one end portion of the rotary shaft 15a.
When the rotary shaft 15a is rotated in a prescribed rotational direction J2 as illustrated in
As illustrated in
The two positions P1, P2 may be any position in a prescribed range that includes the two end portions 12j, 12k, respectively, of the cleaning member 12. Specifically, the two positions P1, P2 include a first position (P1) in a range from the end portion 12j on the upstream side in the transport direction T, of the two end portions 12j, 12k of the cleaning member 12, to a position a predetermined distance on the downstream side in the transport direction T, and a second position (P2) in a range from the end portion 12k on the downstream side in the transport direction T to a position a predetermined distance on the upstream side in the transport direction T.
As illustrated in
As illustrated in
Among these, the transport portion 16A is a principal transport portion provided in a wide area interposed between the two non-transport portions 17A, 17B. The transport portion 16B is the most upstream transport portion disposed at a position adjacently upstream of the non-transport portion 17A in the transport direction T. The transport portion 16C is the most downstream transport portion disposed at a position adjacently downstream of the non-transport portion 17A in the transport direction T.
As illustrated in
While it is only necessary that the lower end 16d of the transport blade 15b of the transport portion 16 should be located below the upper end 13t of the rising portion 13b of the holding member 13 at all in this case, the lower end 16d is preferably set such that at least a portion of the transport blade 15b for about one-sixth of the entire circumference of the outermost peripheral portion of the transport blade 15b is located below the upper end 13t.
As illustrated in
The upper end 16t of the transport blade 15b is preferably set such that a height difference Δh (see
When the cleaning device 1 described above is used, as illustrated in
At this time, the cleaning member 12 is used in the state of being held by the holding member 13 in such a posture that the corner portion 12c of the distal end surface 12a first contacts the cleaning target surface 91 with the distal end surface 12a of the cleaning member 12 facing the cleaning target surface 91 in the moving direction J1, as illustrated in
The cleaning target body 90 to be cleaned by the cleaning device 1 may be any object that is moved with unnecessary toner to be removed attached thereto and that includes a cleaning target surface 91 to be effectively cleaned through contact with the cleaning member 12.
The toner is a material that constitutes a dry developer. The toner contains a body (principal body) in a fine particulate form and an external additive such as a lubricant that is finer than the body.
(Cleaning Operation of Cleaning Device)
When the cleaning device 1 is used, as illustrated in
In this event, as illustrated as enlarged in
Consequently, a portion that is close to the corner portion 12c, which is the part 12m of the distal end surface 12a, of the cleaning member 12 keeps in contact with the cleaning target surface 91 over a prescribed contact width ts1. The contact width ts1 is about 1 μm to 100 μm, for example.
The state in which the part 12m of the distal end surface 12a of the cleaning member 12 contacts the cleaning target surface 91 over the prescribed contact width ts1 corresponds to a state in which cleaning performance is secured. The part 12m of the distal end surface 12a of the cleaning member 12 returns to the original shape from the elastically deformed state when the cleaning target surface 91 is stopped and stationary.
As a result, as illustrated in
The toner 80 scraped by the cleaning member 12 falls in the storage space 10s of the body 10 to be stored as waste toner. Waste toner stored and deposited in the storage space 10s of the body 10 is transported in the transport direction T by the auger 15A as an example of the transport member 15.
In the cleaning device 1, as illustrated in
Consequently, in the cleaning device 1, the toner 80 blocked by the distal end surface 12a of the cleaning member 12 is inhibited from slipping through a gap between the cleaning member 12 and the cleaning target surface 91 by the external additive mass 81d.
In the cleaning device 1, a part of the external additive mass 81d is supplied to a gap between a portion (part 12m) of the distal end surface 12a of the cleaning member 12 that actually contacts the cleaning target surface 91 and the cleaning target surface 91 to function as a lubricant.
Consequently, in the cleaning device 1, the friction force between the cleaning member 12 and the cleaning target surface 91 is reduced, which suppresses an increase in the action of the part 12m of the distal end surface 12a of the cleaning member 12 being drawn downstream in the moving direction J1 by the cleaning target surface 91 being moved. As a result, a distal-end portion 12s including the distal end surface 12a of the cleaning member 12 is inhibited from being curled as indicated by the double-dashed line in
In the cleaning device 1, in the case where the amount of unnecessary toner located on the cleaning target surface 91 is relatively small (e.g. in the case where operation to form an image with a low image density, or in other words operation to form an image using a small amount of toner, is performed continuously), the amount of the external additive 81 is also small, which reduces the function as a lubricant, and therefore the distal-end portion 12s of the cleaning member 12 is occasionally curled as indicated by the double-dashed line in
The curl of the distal-end portion 12s of the cleaning member 12 is a phenomenon in which the distal-end portion 12s is elastically deformed to such a degree that a second corner portion 12e (a portion at a side at which the distal end surface 12a and the back surface 12r cross each other), which is opposite to the corner portion 12c, of the distal end surface 12a of the cleaning member 12 contacts the cleaning target surface 91 as indicated by the double-dashed line in
In this respect, the cleaning device 1 uses the auger 15A, which includes the non-transport portion 17, as an example of the transport member 15, and therefore a part of waste toner stored in the storage space 10s of the body 10 is not transported but temporarily resides in the storage space 10s because of the non-transport portion 17 (17A, 17B), as indicated by the broken line in
The broken line in the ranges denoted by reference sign 80z in
Consequently, as illustrated in
As a result, as illustrated in
The amount of the waste toner 80z residing at the non-transport portion 17 (17A, 17B) of the auger 15A does not keep increasing, and the waste toner 80z is transported by being sequentially scraped by the transport blade 15b of the transport portions 16A, 16C which are located adjacently downstream of the non-transport portion 17 (17A, 17B) in the transport direction T. The residing waste toner 80z is transported by being gradually pushed by the transport blade 15b of the transport portions 16B, 16A which are located adjacently upstream of the non-transport portion 17 (17A, 17B) in the transport direction T.
The residing waste toner 80z is gradually renewed in this manner.
In the cleaning device 1, as illustrated in
Therefore, as illustrated in
In the cleaning device 1, as illustrated in
Therefore, in the cleaning device 1, transport of waste toner by the transport portion 16 is secured at positions adjacently upstream and downstream of the non-transport portions 17A, 17B of the auger 15A in the transport direction T.
In the cleaning device 1, as illustrated in
Therefore, in the cleaning device 1, waste toner deposited above the upper end 13t of the rising portion 13b of the holding member 13 in the storage space 10s of the body 10 is stirred and agitated by rotational operation (transport operation) of the auger 15A at all times, in order not to be aggregated or further solidified.
Image Forming Apparatus
The image forming apparatus 3 according to the first exemplary embodiment is a device that forms an image composed of the toner 80, and includes a housing 30, an image forming portion 4 disposed inside the housing 30, the cleaning device 1 described above, etc., as illustrated in
The housing 30 includes an internal storage space 30s in which the image forming portion 4, the cleaning device 1, etc. are stored and disposed, an ejection storage portion 31 that stores a recording medium 8 on which an image has been formed and which has been ejected thereto, etc. The ejection storage portion 31 is provided as a slope recessed obliquely at the upper surface portion of the housing 30. The housing 30 is formed in a box shape using materials such as a structural frame and exterior materials.
The image forming portion 4 is a portion that forms an image composed of the toner 80 on the recording medium 8.
The image forming portion 4 according to the first exemplary embodiment is constituted from an imaging unit 40 that forms a toner image composed of the toner 80, an intermediate transfer unit 50 that relays and transfers the toner image formed by the imaging unit 40 to the recording medium 8, a fixing device 58 that fixes the toner image transferred to the recording medium 8 to the recording medium 8, and a medium supply unit 60 that stores and supplies the recording medium 8.
The imaging unit 40 is constituted from four imaging units 40A, 40B, 40C, 40D that exclusively form toner images in four colors (yellow, magenta, cyan, black) composed of toner in such colors, for example.
The four imaging units 40A, 40B, 40C, 40D are disposed in line in the storage space 30s of the housing 30.
While the imaging units 40A, 40B, 40C, 40D use toner in the four different colors mentioned above, the imaging units 40A, 40B, 40C, 40D are otherwise configured substantially in the same manner.
That is, as illustrated in
The photoconductor 41 is an image holding member that includes an image holding surface 41a that includes a photosensitive layer and holds a toner image, and is rotated in a direction (rotational direction J3) indicated by the arrow.
The latent image forming device 43 is a device that forms an electrostatic latent image by exposing the image holding surface 41a that has been charged by the photoconductor 41 to light on the basis of image information. The latent image forming device 43 operates upon receiving an image signal generated when image information input from the outside is subjected to a prescribed process performed by an image processing unit (not illustrated) etc.
The developing device 44A, 44B, 44C, 44D exclusively uses toner in one of the four colors mentioned above. The toner may be a two-part developer containing a toner and a carrier, for example.
The cleaning device 46 includes a cleaning member 47 that cleans the image holding surface 41a by contacting the image holding surface 41a of the photoconductor 41 having passed through a first transfer position and scraping toner, a holding member 48 that holds the cleaning member 47, a transport member 49 that transports waste toner, etc. The cleaning member 47, the holding member 48, and the transport member 49 are disposed inside a body.
The intermediate transfer unit 50 is constituted by disposing devices such as an intermediate transfer body 51 in the shape of an endless belt, support rollers 52, 53 that rotatably support the intermediate transfer body 51, first transfer rollers 54, a second transfer roller 55, and a cleaning device 56.
The intermediate transfer body 51 is an endless belt that includes an image holding surface 51a that holds toner images in various colors formed by the imaging units 40A, 40B, 40C, 40D. The intermediate transfer body 51 is rotated by the support roller 52, which is rotated in a direction (rotational direction J4) indicated by the arrow, so as to be moved cyclically in the moving direction J1 indicated by the arrow.
The first transfer rollers 54 are each a transfer device that is rotated while pressing the intermediate transfer body 51 against the photoconductor 41 of the imaging unit 40A, 40B, 40C, 40D at a position (first transfer position) at which the intermediate transfer body 51 faces the photoconductor 41. The first transfer rollers 54 perform a first transfer in which the toner image formed on the photoconductor 41 is transferred to the image holding surface 51a of the intermediate transfer body 51.
The second transfer roller 55 is a transfer device that is rotated while pressing the intermediate transfer body 51 against the support roller 53 at a position (second transfer position) at which the intermediate transfer body 51 faces the support roller 53. The second transfer roller 55 performs a second transfer in which the toner images that have been transferred to the intermediate transfer body 51 through the first transfer are collectively transferred to the recording medium 8.
The cleaning device 56 is a device that cleans the image holding surface 51a by contacting the image holding surface (specifically, belt outer peripheral surface) 51a of the belt-shaped intermediate transfer body 51 that has passed through the second transfer position and scraping toner.
As illustrated in
Therefore, in the image forming apparatus 3, the belt-shaped intermediate transfer body 51 to be cleaned by the cleaning device 56 which is composed of the cleaning device 1 corresponds to the cleaning target body 90, and the image holding surface (specifically, belt outer peripheral surface) 51a of the intermediate transfer body 51 corresponds to the cleaning target surface 91.
The cleaning device 56 includes the body 10, the cleaning member 12, the holding member 13, the transport member 15 (auger 15A), etc., as with the cleaning device 1. In the cleaning device 56, as illustrated in
In the image forming apparatus 3, as indicated by the double-dashed line in
In the cleaning device 1 in this case, as illustrated in
The fixing device 58 is a device that fixes the toner image that has been transferred through the second transfer at the second transfer position of the intermediate transfer unit 50 to the recording medium 8.
The fixing device 58 is constituted by disposing devices such as a heating rotary member and a pressurizing rotary member in the internal space of a housing provided with an introduction port and an ejection port for the recording medium 8. A portion of the fixing device 58 at which the heating rotary member and the pressurizing rotary member are in press contact with each other serves as a fixing nip part at which a fixing process is performed.
The medium supply unit 60 is a device that stores and feeds recording media 8 of a prescribed size to be supplied to the second transfer position of the intermediate transfer unit 50. The medium supply unit 60 is constituted by disposing devices such as a storage body 61 that stores the recording media 8 and a feed device 62 that feeds the recording media 8, one medium at a time.
The recording media 8 may be any medium such as regular paper, coated paper, cardboard, and envelopes that may be stored and transported inside the housing 30 and that enable transfer and fixation of toner images, and the material, form, etc. of the recording media 8 are not specifically limited.
The dot-and-dash line denoted by reference sign 65 in
Operation of the image forming apparatus 3 to form a multi-color image is performed as follows, for example.
The multi-color image to be formed in the following description is a so-called full-color image constituted by combining toner in four colors including yellow, magenta, cyan, and black.
In the image forming apparatus 3, first, the imaging units 40A, 40B, 40C, 40D and the intermediate transfer unit 50 of the image forming portion 4 execute charging operation, exposure operation, developing operation, transfer operation, cleaning operation, etc. when a control unit (not illustrated) receives an instruction for operation to form an image. In the image forming apparatus, 3, meanwhile, the medium supply unit 60 of the image forming portion 4 executes operation to supply the recording medium 8 to the second transfer position.
Consequently, in the image forming apparatus 3, toner images in predetermined colors are formed on the respective drum-shaped photoconductors 41 of the imaging units 40A, 40B, 40C, 40D. In the image forming apparatus 3, the toner images in the respective colors are transferred to the belt-shaped intermediate transfer body 51 of the intermediate transfer unit 50 through a first transfer, and thereafter transferred to the recording medium 8 supplied to the second transfer position by way of the transport path 65 through a second transfer.
In the image forming apparatus 3, subsequently, fixing operation in which the recording medium 8 to which the toner images have been transferred through the second transfer is introduced to pass through the fixing nip part at which the heating rotary member and the pressurizing rotary member contact each other is executed in the fixing device 58.
Consequently, in the image forming apparatus 3, unfixed toner images are heated under pressurization to be fixed to the recording medium 8. The recording medium 8 after the fixation is ejected to the ejection storage portion 31 by way of the transport path 65 to be stored.
Basic operation of the image forming apparatus 3 to form a multi-color image on one surface of a single recording medium 8 is completed through the operation described above.
In the image forming apparatus 3, the image holding surface 51a, which is the cleaning target surface 91, of the belt-shaped intermediate transfer body 51 of the intermediate transfer unit 50 is cleaned by the cleaning device 56, which is composed of the cleaning device 1 (see
In the cleaning device 1, cleaning is performed with the part 12m (a portion that is close to the corner portion 12c) of the distal end surface 12a of the cleaning member 12 kept in contact with the image holding surface 51a of the intermediate transfer body 51 being moved, as discussed above (see
In the cleaning device 1, during the cleaning, waste toner resides in the storage space 10s of the body 10 in ranges corresponding to the non-transport portions 17A, 17B of the auger 15A, and the part 80y of the residing waste toner 80z is supplied to be present in the vicinity of the two end portions of the distal end surface 12a of the cleaning member 12 in the longitudinal direction E, as discussed above (see
Removable Unit
The removable unit 7 according to the first exemplary embodiment is constituted as a removable process unit 71 in which a portion of the imaging unit 40A, 40B, 40C, 40D of the image forming apparatus 3 is removably mounted to the housing 30 and finally to the imaging unit 40 as illustrated in
The removable process unit 71 according to the first exemplary embodiment is constituted as a unit (or a cartridge) in which the drum-shaped photoconductor 41, the charging device 42, and the cleaning device 46 are integrally attached to a support frame 72.
In the removable process unit 71, as illustrated in
Therefore, in the removable process unit 71, the drum-shaped photoconductor 41 corresponds to the cleaning target body 90 to be cleaned by the cleaning device 46 which is composed of the cleaning device 1, and the image holding surface (specifically, drum outer peripheral surface) 41a of the photoconductor 41 corresponds to the cleaning target surface 91.
As illustrated in
In the removable process unit 71, as conceptually indicated by the double-dashed line in
In the cleaning device 1 for the image holding surface 41a of the photoconductor 41, as illustrated in
The removable process unit 71 is constituted such that the removable process unit 71 alone is drawn forward of the housing 30 of the image forming apparatus 3 to be removed, or such that the removable process unit 71 is removed after a part of the corresponding imaging unit 40 is drawn forward of the housing 30, for example.
In the removable process unit 71 as an example of the removable unit 7 including the cleaning device 1, cleaning is performed with the part 12m (a portion that is close to the corner portion 12c) of the distal end surface 12a of the cleaning member 12 contacting the image holding surface 41a of the photoconductor 41, as discussed above (see
Also in the cleaning device 1, during the cleaning, as indicated by the broken line in
(Modifications of Removable Unit)
It is only necessary that the removable process unit 71 should include at least the cleaning device 1 and the cleaning target body 90 to be cleaned by the cleaning device 1.
Therefore, the removable process unit 71 may not include the charging device 42. The removable process unit 71 may include the latent image forming device 43 or the developing device 44, in addition to the cleaning device 1 and the photoconductor 41 as the cleaning target body 90.
The removable unit 7 is constituted as a removable transfer unit 75 in which a portion of the intermediate transfer unit 50 of the image forming apparatus 3 is removably mounted to the housing 30 (and finally to the intermediate transfer unit 50), as illustrated in
The removable transfer unit 75 according to the first exemplary embodiment is constituted as a unit (or a cartridge) in which the belt-shaped intermediate transfer body 51, the support rollers 52, 53, the first transfer rollers 54, and the cleaning device 56 are integrally attached to a support frame 76.
In the removable transfer unit 75, the cleaning device 1 discussed above is used as the cleaning device 56 for the belt-shaped intermediate transfer body 51.
Therefore, in the removable transfer unit 75, the belt-shaped intermediate transfer body 51 corresponds to the cleaning target body 90 to be cleaned by the cleaning device 1, and the image holding surface (specifically, belt outer peripheral surface) 51a of the intermediate transfer body 51 corresponds to the cleaning target surface 91. The cleaning device 56 includes the body 10 which includes the storage space 10s, the cleaning opening portion 11, etc., and the cleaning member 12, the holding member 13, the transport member 15, etc. which are disposed inside the body 10 (see
The removable transfer unit 75 is constituted such that the removable transfer unit 75 alone is drawn forward of the housing 30 of the image forming apparatus 3 to be removed, or such that the removable transfer unit 75 is removed after a part or all of the intermediate transfer unit 50 is drawn forward of the housing 30, for example.
In the removable transfer unit 75 as another example of the removable unit 7 including the cleaning device 1, cleaning is performed with the part 12m (a portion that is close to the corner portion 12c) of the distal end surface 12a of the cleaning member 12 contacting the image holding surface 41a of the intermediate transfer body 51, as discussed above (see
In the cleaning device 1, during the cleaning, as indicated by the broken line in
It is only necessary that the removable transfer unit 75 should include at least the cleaning device 1 and the cleaning target body 90 to be cleaned by the cleaning device 1.
Therefore, the removable transfer unit 75 may not include the first transfer rollers 54. The removable transfer unit 75 may include the second transfer roller 55.
The cleaning device 1B according to the second exemplary embodiment is configured in the same manner as the cleaning device 1 according to the first exemplary embodiment except that the auger 15A according to the first exemplary embodiment is replaced with an auger 15B configured differently.
Here, the cleaning target body 90 to be cleaned by the cleaning device 1B is defined as the intermediate transfer body 51 or the photoconductor 41, and the image holding surface 51a of the intermediate transfer body 51 or the image holding surface 41a of the photoconductor 41 is defined as the cleaning target surface 91, by way of example.
In the auger 15B according to the first exemplary embodiment, as illustrated in
The one position P3 is a position in a prescribed range to include the end portion 12j of the cleaning member 12 on the upstream side in the transport direction T. Specifically, as illustrated in
In the case where the effective image holding region 96 is located on the cleaning target surface 91 such as the image holding surface 51a, as illustrated in
The cleaning device 1B uses the auger 15B, which includes the non-transport portion 17C, and therefore a part of waste toner stored in the storage space 10s of the body 10 is not transported at the non-transport portion 17C but temporarily resides in the storage space 10s (residing waste toner 80z) during cleaning, as indicated by the broken line in
In the cleaning device 1B, the part 80y of the residing waste toner 80z is deposited and supplied so as to be returned to the vicinity of the one end portion 12j of the distal end surface 12a of the cleaning member 12, and the part 80y is placed on the distal end surface 12a as the upper end of the cleaning member 12 (see
The amount of the waste toner 80z residing at the non-transport portion 17C of the auger 15B does not keep increasing, and the waste toner 80z is transported by being sequentially scraped by the transport blade 15b of the transport portion 16A which is located adjacently downstream of the non-transport portion 17C in the transport direction T. The residing waste toner 80z is transported by being gradually pushed by the transport blade 15b of the transport portion 16B which is located adjacently upstream of the non-transport portion 17C in the transport direction T.
The residing waste toner 80z is gradually renewed in this manner.
While exemplary embodiments of the present disclosure have been described above, the present disclosure is not limited to the configurations described in relation to the exemplary embodiments described above, and a variety of modifications and implementations may be made without departing from the scope and spirit of the present disclosure.
Therefore, the present disclosure may also include the following modifications etc., for example.
While a transport member provided with one or two non-transport portions 17 is indicated as an example of the transport member 15 having the non-transport portion 17 in the first and second exemplary embodiments, a transport member provided with three or more non-transport portions 17 may also be used.
The transport blade 15b of the auger 15A, 15B according to the first and second exemplary embodiments may have different pitches in a single transport member 16 or between a plurality of transport members 16. The widths (lengths along the transport direction T) of the two non-transport portions 17A, 17B of the auger 15A may be different from each other.
While the auger 15A, 15B composed of the rotary shaft 15a and the transport blade 15b is indicated as an example of the transport member 15 having the non-transport portion 17 in the first and second exemplary embodiments, the transport member 15 is not limited thereto.
As illustrated in
The agitator 15C illustrated in
The agitator 15C includes a transport portion 16D located between the non-transport portions 17D, 17E, a transport portion 16E located upstream of the non-transport portion 17D in the transport direction T, and a transport portion 16F located downstream of the non-transport portion 17E in the transport direction T. In the agitator 15C, the spiral pitch of the transport portion 16E and the transport portion 16F is less than the spiral pitch of the transport portion 16D. However, the spiral pitches are not limited thereto.
The agitator 15C is installed in the storage space 10s of the body 10 of the cleaning device 1 (see
Consequently, when the agitator 15C is rotated in the rotational direction J2 about the shaft portion 15c in the cleaning device 1 including the agitator 15C, as illustrated in
As a result, a part (80y) of the residing waste toner 80z may be supplied so as to be placed on the distal end surface 12a of the cleaning member 12 also by the agitator 15C (see
In the auger 15B including the one non-transport portion 17C according to the second exemplary embodiment, the non-transport portion 17C is provided at the one position P3 in a range to include and face the end portion 12j of the cleaning member 12 on one side in the longitudinal direction E (upstream side in the transport direction T).
However, the one non-transport portion 17C may be provided at one position (e.g. the position P2 in
The agitator 15C described above may also be provided with only one of the non-transport portions 17D, 17E.
In the image forming apparatus 3, the cleaning device 1 may be used as the cleaning device 46 (cleaning device 46 not included as a part of a removable unit) of the imaging unit 40A, 40B, 40C, 40D, as illustrated in
In the image forming apparatus 3, the cleaning target body 90 to be cleaned by the cleaning device 1 may be a constituent component other than the intermediate transfer body 51 (including one of a drum type) or the photoconductor 41 (including one of a belt type).
The image forming apparatus according to the present disclosure is not limited to the image forming apparatus 3 that forms a multi-color image indicated in relation to the first exemplary embodiment. That is, the image forming apparatus may be an image forming apparatus of any other type that forms a multi-color image, or an image forming apparatus of a type that forms a single-color image, as long as the image forming apparatus includes the cleaning device 1.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2022-155020 | Sep 2022 | JP | national |