Patent Application
20140090346
This invention relates generally to apparatus for cleaning loose plant residue and other undesired material from a knife drive of a sickle of a plant cutting machine, and more particularly, which includes cleaning flaps connected to reciprocating output members of the drive for movement therewith in a cooperating manner to clean loose from an upper surface of the drive and reduce crop loss through openings in a floor of the machine.
The disclosure of U.S. Provisional Application No. 61/520,891, filed Jun. 16, 2011, is hereby incorporated herein in its entirety by reference.
Sickles typically including cutter bars supporting a row of knives, have been used to cut plants, including, but not limited to, hay, grasses, small grains and the like, for many years.
The knives are composed of a plurality of knife or sickle sections which are mounted in side by side relation forming an elongate metal knife assembly. The elongate knife assembly is normally supported so as to slide longitudinally along an elongate stationary bar that has forwardly projecting, spaced apart guards bolted to a structural beam or knife back. The knife assembly moves back and forth in a reciprocating movement to move the knives relative to the guards so that the leading knife edges of the knives cross over the guards or through slots in the guards. This produces a shearing or cutting action which severs plant stems and stalks or other material captured between the knives and the guards.
In a harvesting machine, such as a combine or windrower, the knife assembly and stationary bar are typically supported in connection with a cutting head or header, and are oriented so as to extend sidewardly along a forward edge portion of structure such as a floor or pan of the header, hereinafter sometimes referred to generally as the floor. The floor or pan defines the lower periphery of a cut crop or plant flow area, which can include conveying apparatus, such as one or more augers or belts, operable in cooperation with a reel in machines so equipped, for conveying the cut plant material and crops, for instance, to a feeder inlet of a combine or windrow forming apparatus of a windrower.
Historically, many known sickle knife or cutter drive mechanisms have been located on the side end of the sickle, and connect to the knife assemblies utilizing connecting rods or Pitman arms, such as illustrated in Wanamaker U.S. Pat. No. 1,622,299, issued Mar. 29, 1927, and Boyer U.S. Pat. No. 2,332,840, issued Oct. 26, 1943. More recent known sickle drives are located in or below the floor or pan of a header or plant cutting machine, and are sometimes referred to as center drives or center knife drives, as shown in Priepke U.S. Pat. Nos. 7,810,304; 7,805,919; 7,730,709; 7,520,118; and 7,401,458, and Bich U.S. Pat. Nos. 8,011,272 and 8,151,547. Center knife drives such as these are advantageous as they are compact, and provide an efficient manner of translating epicyclic or crank motion to side to side knife motion.
A problem observed with the above center knife drives and other center drives such as pivotally driven drives, is that because of their location in or below the floor or pan, the drives are at least partially contained in a relatively low profile or flat housing or cover, on which loose crop material or residue and other undesirable material such as dust, dirt, and debris, can collect or accumulate. This is undesirable, as the material, if allowed to accumulate, can insulate the drive to reduce dissipation of heat generated by operation of the drive so as to possibly result in overheating and premature failure of drive components such as bearings.
As another problem, accumulated material can become lodged between the drive and underside of the floor or pan, and can even be compacted into a solid mass, so as to limit or prevent upward movement of the drive. This can be problematic, for instance, if the drive is used with a cutter bar and sickle that can flex upwardly, and wherein the sickle can be configured in a float mode so as to be movable upwardly toward the floor or pan. As another possible problem, some crop can be lost through openings or apertures of the floor or pan through which knife arms or other elements connecting with the knife assemblies pass.
Reference Rutishauser U.S. Pat. No. 1,567,013, which discloses an apparatus operable for preventing accumulation of material on a lever or knife arm of a sickle drive. The Rutishauser patent accomplishes this using a triangular distributing member that is pivoted back and forth over the lever to deflect and distribute the material cut by the sickle to the sides of the lever, which are open to allow the material to fall to the ground below. This keeps the cut material from collecting on or in the immediate vicinity of the lever, but would not be effective for an application wherein a cover or enclosure of the drive extends laterally a substantially distance from the path or region of reciprocating back and forth movement of the lever or knife arm, as the deflected material would simply accumulate on the adjacent region of the cover just beyond the coverage of the lever or arm. The Rutishauser apparatus would also be relatively ineffective for preventing crop loss through openings of a floor or pan through which a knife arm or lever extends.
Thus, what is sought is apparatus for clearing and/or preventing accumulation of loose material on the housing or cover of a center knife drive of a sickle, including from areas not in close proximity to the path of movement of the driving lever or knife arm of the drive, and which overcomes one or more of the shortcomings and limitations, set forth above.
What is disclosed is apparatus for clearing and/or preventing accumulation of material on the housing or cover of a center knife drive of a sickle of a plant cutting machine, configured for clearing material from areas a substantial distance from the path of movement of the driving lever or knife arm of the drive, and which overcomes one or more of the shortcomings and limitations, set forth above.
According to a preferred aspect of the invention, the center knife drive has an upper cover bounded by a peripheral edge including a forward edge portion, an opposite rear edge portion, and opposite first and second side edge portions. The knife drive has at least one output element reciprocatingly movable by the drive sidewardly above the cover and connected to a knife of the sickle for moving it in a reciprocating cutting action, e.g., side to side relative to the guards. Importantly, the drive includes at least one cleaning flap in connection with the at least one output element for reciprocating movement thereby, disposed above a portion of the upper cover and configured for cleaning the loose material from the cover during the movement, particularly by pushing the loose material over the rear edge portion of the cover.
According to another preferred aspect of the invention, the drive includes two of the output elements, located adjacent the side edge portions of the cover, respectively, with cleaning flaps in connection therewith configured and operable for cleaning associated regions of the cover. The cleaning flaps are configured and positioned to converge and preferably overlap when in an initial position of their movement, over a forward region of the cover. In this position the flaps limit deposition of incoming material from the plant cutting process and forward movement of the machine onto the covered region of the cover. During initial portions of the movements of the operating cycle of the flaps they travel simultaneously toward the forward edge portion of the cover. This function is timed to occur when the output elements are moving in diverging sideward directions, that is, away from the center region, when less likely to be pushing material onto the cover.
As the output elements and associated knives reverse direction and move convergingly toward the center region of the cover, the flaps reverse direction also and begin to move more rearwardly, carrying and/or pushing loose material rearwardly with them. They now travel over a rear center region of the cover and move simultaneously toward the rear edge portion for additionally pushing loose material from that region of the cover over the rear edge portion, along with any material that falls from the flaps themselves. This latter function is preferably timed to occur when the output elements and knives are moving in converging sideward directions, that is, toward the center region and toward the ends of their strokes in that direction. And, further preferably, the flaps are configured so as to have portions located over side regions of the cover adjacent to the respective side edge portions, and to move toward those edges as the output elements are moved convergingly, for cleaning loose material from those regions simultaneously with the cleaning of the rear region of the cover. It should be noted that as these movements are occurring, the machine will be shaking and vibrating due to the travel over the ground and operation of the various systems and mechanisms of the machine, which will collectively facilitate the flow and removal of collected material from the tops of the flaps.
According to another preferred aspect of the invention, the drive is located below a floor of the plant cutting machine such that a space exists between the cover of the drive and the bottom surface of the floor, and the output element or elements, and the flaps, as well as the rear ends of knife arms connecting the output element or elements to a knife assembly or assemblies of the sickle, are located in the space. To accommodate this, the flaps are generally flat or vertically compact, and otherwise configured for movement within the space so as to keep it clear for movements of the output elements and knife arms, and to allow relative upward movement of the drive for operation in the sickle float mode and to accommodate a flexible sickle cutter bar. In a preferred embodiment, the forward region of the space is constrained, such that forward movements of the cleaning flaps within the space can result in essentially shoveling of material present onto the flaps, so as to then be carried rearwardly thereby and disposal thereof during subsequent rearward movements of the flaps.
Turning now to the drawings wherein a preferred embodiment of the invention is shown, in
Header 22 includes a pan or floor 28 which is supported in desired proximity to the surface of the field during the harvesting operation, and an elongate, sidewardly extending sickle 30 along a forward edge portion 32 of floor 28, sickle 30 being operable for severing the plants or crop for induction into header 22, as will be explained. Header 22 additionally includes an elongate, sidewardly extending reel 34 disposed above sickle 30 and rotatable in a direction for facilitating induction of the severed plant material or crops into header 22. Here, header 22 is configured as a draper type, having a system of elongate, flat, sidewardly moving draper belts 36 and 38 having upwardly facing surfaces disposed just rearwardly of forward edge portion 32, operable in cooperation with reel 34 for conveying the severed plant material or crops toward an inlet opening of feeder 26 for induction into combine 20, in the well-known manner.
Referring more particularly to
Cutter bar assemblies 44 and 46 each include a plurality of sidewardly facing aligned slots 48 through a sidewardly extending array of guards 50 which project forwardly from a stationary bar 52 at sidewardly spaced intervals therealong. Stationary bar 52 extends the length of sickle 30 just forwardly of forward edge portion 32 of floor 28, and guards 50 are mounted to bar 52 with fasteners 54. Bar 52, in turn, is mounted to a frame 56 of header 22 adjacent to forward edge portion 32 by fasteners 54, as best illustrated in
Referring also to
Knife arms 62A and 62B project forwardly through openings 66 (
In this regard, a space 72 will exist between an upper surface 74 of cover 70 and a bottom surface 76 of floor 28 to accommodate optional upward movements of the drive. In the configuration shown, at least rear portions of knife arms 62A and 62B located below the floor are disposed above cover 70 in space 72. Here, the knife arms are connected to first and second output elements 78 and 80, respectively, of drive 64, which are also located in space 72, for reciprocating sideward movement therewith. More particularly, each output element 78, 80 includes a shaft 82 extending upwardly through cover 70 and a splined element 84 mounted about the upper end of the shaft, e.g. by a clamping action or the like. Shaft 82 is rotatably driven by drive 64 in a reciprocating rotating manner, as denoted by arrows R, to effect limited sideward reciprocating movements of splined elements 84 and thus knife arms 62A and 62B, which effect the side to side reciprocating movements A of the knife assemblies 58 as explained above.
As best illustrated in
Referring more particularly to
To clean and limit build of loose material on cover 70, drive 64 includes first and second cleaning flaps 104 and 106 constructed and operable according to the teachings of the present invention, in connection with output elements 78 and 80, and thus knife arms 62A and 62B, for reciprocating movement therewith. Cleaning flaps 104 and 106 are configured and disposed above cover 70 for cleaning loose material from the cover, generally by gathering or sweeping the material and pushing it over an edge of the cover during the reciprocating movements of the output elements, as denoted by large arrow S in
Structurally, each cleaning flap 104 and 106 has a mounting end 108 connected about the associated splined element 84, here by attachment using a U-shape bracket 116 which is fastened about element 84 with a fastener 118 which also clamps splined element 84 to shaft 82, although it is contemplated that other manners of attachment could additionally or alternatively be used without limiting the invention. Each flap has a free end 110, and opposite front and rear edges 112 and 114 extending from mounting end 108 to the free end in generally converging relation. Flaps 104 and 106 are connected to output elements 78 and 80 so as to be timed to extend convergingly and overlappingly over forward center region 96 when the output elements are approaching or are at the outermost ends of their paths of sideward movement in a first direction denoted by arrows SD1, that is, when the output elements are at their greatest angular distance from center region 96. As the output elements are approaching this position, flaps 104 and 106 will be moving more forwardly as denoted by arrow FD, and will cover the center region along front edge 112 until reversal of the direction of movement of the output elements so as to move in the direction denoted by arrow SD2. Here, it can be observed that the forward end of space 72 is at least largely closed, and thus some loose material may be forced against the underside forward regions of floor 28 by this movement so as to essentially be shoveled or forced onto the upper surface of one or both of the flaps for removal during reverse movements of the flaps.
When output elements 78 and 88 reverse direction and are simultaneously moving in second sideward direction SD2, flaps 104 and 106 will be simultaneously moving more rearwardly over rear center region 98, as denoted by arrows RD, and will gather any loose material along rear edges 114 of the flaps and push it over rear edge portion 90 of the cover until the output elements reach the endpoint of travel in sideward direction SD2 and again reverse direction. Any material carried on the flaps can also fall from therefrom, at least partly as a result of environmental vibrations and bumps resulting from travel over rough terrain and the like and from operation of the various systems of the machine. It can be observed that the area rearward of drive 64 is open to the ground, which allows the material to fall from the bottom of the header. Here, it can be noted that flaps 104 and 106 each include a smaller end edge 118 angularly related to rear edge 114, that moves more in alignment with the associated output element (and the associated knife arm also) and these edges will push loose material from side regions 100 and 102 off of side edge portions 92 and 94 respectively, as denoted by arrows SD1 and SD2, so as to also fall onto the ground.
The above described sequence of cleaning movements will be repeated throughout the duration of movement of the output elements and associated knife arms. In this way, it can be observed that at least much of the loose material that enters space 72 through openings 66 will be removed from the space between the output elements and knife arms with largely rearward movements of the flaps, during the diverging and converging sideward movements of the knife arms, for cleaning essentially the entire upper surface 74 of cover 70, to prevent or reduce conditions that can result in heat related failure of the drive, and limitations on the upward movements of the drive during a float mode and when a flexible cutter bar is employed, and also side to side movements of the output elements and knife arms.
Referring more particularly to
In light of all the foregoing, it should thus be apparent to those skilled in the art that there has been shown and described a novel cleaning flap arrangement for a center knife drive of a sickle of a plant cutting machine. However, it should also be apparent that, within the principles and scope of the invention, many changes are possible and contemplated, including in the details, materials, and arrangements of parts which have been described and illustrated to explain the nature of the invention. Thus, while the foregoing description and discussion addresses certain preferred embodiments or elements of the invention, it should further be understood that concepts of the invention, as based upon the foregoing description and discussion, may be readily incorporated into or employed in other embodiments and constructions without departing from the scope of the invention. Accordingly, the following claims are intended to protect the invention broadly as well as in the specific form shown, and all changes, modifications, variations, and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention, which is limited only by the claims which follow.
This application claims the benefit of U.S. Provisional Application No. 61/520,891, filed Jun. 16, 2011.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/US12/42963 | 6/18/2012 | WO | 00 | 12/13/2013 |
| Number | Date | Country | |
|---|---|---|---|
| 61520891 | Jun 2011 | US |
