The present disclosure generally relates to surface maintenance machines. More particularly the present disclosure relates to a cleaning head assembly for use with such machines, the cleaning head assembly having touch-free attachment and alignment technology.
Surface maintenance machines include vehicles and devices that can be self-powered, towed, or pushed, and/or manually powered. Surface maintenance machines commonly include a cleaning head that includes one or more cleaning tools operated by one or more motors. Each cleaning tool is configured to perform a desired treating operation on the floor surface. For example, in cases where the surface maintenance machine is a floor scrubbing machine, the cleaning head includes one or more brushes that scrub the floor. Likewise, in cases where the surface maintenance machine is a floor sweeping machine, the cleaning head includes one or more brushes that contact the floor and throw loose debris into a hopper. The cleaning head is typically located on an underside of a surface maintenance machine.
A typical cleaning head generally includes a motor, deck, hub and pad driver or a brush driver (generally referred to as “driver”). The hub attaches to the motor and deck and the driver then attaches to the hub. In order to attach the driver to the hub, a user holds the driver in his/her hands and positions the driver under the cleaning head assembly. The user then uses his/her hands to manipulate the driver until the driver aligns with the hub and also attaches to the hub via a lock or snap-in-place mechanism. This is a labor-intensive task for the user and many users do not like having to place their hands underneath a cleaning head assembly.
Certain embodiments of the present invention are described in the following numbered illustrative embodiments. Embodiments for a cleaning head assembly having touch-free attachment and alignment technology are disclosed. The assembly includes a hub (or cleaning head housing) and a pad driver or a brush driver, wherein the pad driver or the brush driver attaches and aligns to the hub (or cleaning head housing) using a magnetic coupling system and an aligning system. The pad driver attaches to and aligns axially with the hub (or cleaning head housing) in a touch-free manner. The hub also has teeth that engage or mate with teeth on the pad driver to help transmit torque from the hub to the pad driver.
In certain embodiments, the pad driver includes one or more magnets and the hub includes a ferromagnetic material, wherein the one or more magnets attract to the ferromagnetic material. Alternatively, the hub includes one or more magnets and the pad driver includes the ferromagnetic material. The ferromagnetic material can be a ring of ferromagnetic material. In some cases, the one or more magnets attract to the ferromagnetic material when the ferromagnetic material is deactivated and repel from the ferromagnetic material when the ferromagnetic material is activated.
Also, in some embodiments, the hub has a bottom surface that includes an axial aligning protrusion. The axial aligning protrusion can have a frustoconical shape terminating at a lowermost surface, wherein the lowermost surface has a diameter, and the pad driver has a pad driver opening having a diameter, wherein the lowermost surface diameter is smaller than the pad driver opening diameter.
In other embodiments, the pad driver has a top surface that includes an axial aligning protrusion, wherein the axial aligning protrusion has a frustoconical shape terminating at a topmost surface, wherein the topmost surface has a diameter, and the hub has a hub opening having a diameter, wherein the topmost surface diameter is smaller than the hub opening diameter.
In some embodiments, the hub has a top surface that includes an opening that receives a drive shaft and a bottom surface that has a plurality of hub heath. Also, the pad driver has a top surface that includes a plurality of pad driver teeth. The hub bottom surface is configured to magnetically attach to the pad driver top surface so that hub teeth engage with the pad driver teeth.
Certain embodiments include a brush for a surface maintenance machine, comprising a brush driver for connecting the brush to a motive source of the surface maintenance machine that transmits a rotational movement to the brush. The brush driver can have a magnet or a ferromagnetic material to generate an attractive force to attach and facilitate alignment of the brush driver with the motive source. The brush driver can have one or more aligning teeth facilitating axial alignment of the brush with an interface of the motive source such that when aligned. The motive source is operatively connected to the brush and imparts the rotational motion to the brush. The brush driver can be releasably loaded to or unloaded from the surface maintenance machine. The brush can have a bristle fixed on the underside of the brush driver and adapted to be rotated with the brush driver to perform a surface maintenance operation on a floor surface when engaged to the floor surface.
The following drawings are illustrative of particular embodiments of the invention and therefore do not limit the scope of the invention. The drawings are not necessarily to scale (unless so stated) and are intended for use in conjunction with the explanations in the following detailed description. Embodiments of the invention will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
The machine 200 generally includes a base 202, that includes a frame, and a lid 204, which is attached along a side of the base 202 by hinges so that the lid 204 can be pivoted up to provide access to the interior of the base 202. The interior of the base 202 can also include a battery source and other electrical components of the machine 200. The base interior can also include a fluid source tank and a fluid recovery tank. The fluid source tank contains a fluid source such as a cleaner or sanitizing fluid that can be applied to the floor surface during treating operations. The fluid recovery tank holds recovered fluid source that has been applied to the floor surface and soiled.
The base 202 also includes a fluid recovery device 222, which includes a vacuum squeegee 224. The squeegee 224 is in vacuum communication with a fluid recovery tank. In operation, the squeegee 224 recovers soiled fluid from the floor surface and helps transport it to the recovery tank. The base 202 carries a cleaning head assembly 10. The cleaning head assembly 10 can be attached to the base 202 such that the cleaning head 10 can be lowered to a cleaning position and raised to a traveling position. The cleaning head assembly 10 is interfaced with an existing machine using any known mechanism, such as a suspension and lift mechanism. The cleaning head assembly 10 includes one or more rotatable brushes, such as disc-shaped or cylindrical scrub brushes. Alternatively, the cleaning head assembly 10 can include other cleaning tools such as a sweeping brush, or polishing, burnishing or buffing pads. The brushes or pads are held by a driver (e.g., a brush driver or a pad driver respectively) that, together with the brush or pad, is detachable from a hub of the cleaning head assembly 10. In certain embodiments, the cleaning head assembly 10 includes a magnetic coupling system that allows for touch-free attachment and aligning between the pad driver or brush driver and the hub.
In certain embodiments, the hub is releasably connectable to the driver and axially aligned therewith. The driver and the hub each can have a mutually attractive force oriented axially toward each other such that the mutually attractive force facilitates attaching and axially aligning the driver and the hub. When attached and aligned, a motive source provided in the surface maintenance machine (e.g., a motor) imparts rotational motion to the pad or the brush. Such embodiments facilitate a touch-free attachment and alignment of the pad or the brush to the surface maintenance machine.
In certain embodiments, the pad driver and the hub attach together using a magnetic coupling system. The hub has a bottom surface and the pad driver has a top surface. The hub bottom surface includes ferromagnetic material and the pad driver top surface includes one or more magnets that attract to the ferromagnetic material. Alternatively, the hub bottom surface includes the magnets and the pad driver top surface includes ferromagnetic material. In either case, when the pad driver and hub are brought into proximity to one another, the magnets pull the pad driver towards the hub and attach to the ferromagnetic material. This allows for attaching to occur in a touch-free manner.
The pad driver and the hub also align together using an alignment system. As the magnets pull the pad driver towards the hub, the pad driver also self-aligns with the hub. The hub bottom surface includes an axial aligning protrusion that extends downwardly and aligns within an opening in the pad driver. The aligning protrusion has a lowermost surface that has a diameter that is smaller than the pad driver opening diameter. This causes the aligning protrusion to easily and somewhat automatically insert into the pad driver opening and to provide axial alignment between the hub and the pad driver. Alternatively, the pad driver top surface includes an axial aligning protrusion that extends upwardly and aligns within an opening in the hub. Here, the assigning protrusion has a topmost surface that has a diameter that is smaller than the hub opening diameter.
Additionally, the hub bottom surface includes a plurality of hub teeth and the pad driver top surface includes a plurality of pad driver teeth. The hub teeth and pad driver teeth mate or engage with one another. The aligning protrusion moves downward (or upward through the hub opening in alternate embodiments) through the pad driver opening until the pad driver teeth mate with the hub teeth. The meshing of the teeth provides rotational alignment between the hub and the pad driver. The pad driver is completely attached to the hub once the teeth are engaged and the magnets are contacting the ferromagnetic material. The bond between the magnets and ferromagnetic material is sufficiently strong to withstand floor cleaning and at the same time allow for easy removal of the pad driver from the hub. Additionally, engaged teeth allow for rotational torque to be easily transmitted from the hub to the pad driver. The engaged teeth also help to prevent torsional slippage during floor scrubbing in either a clockwise or counterclockwise direction.
Certain exemplary embodiments of a cleaning head assembly 10 will now be described.
The hub 16 has a hub opening 32 that also receives and fixedly engages the drive shaft 24. In cases where the motor drive shaft 24 is a keyed drive shaft, the hub opening 32 can also be a keyed opening that is configured to receive the keyed drive shaft. Thus, the motor drive shaft 24 first extends through the deck opening 26 and then inserts into and locks within the hub opening 32. As such, the motor 12, deck 14 and hub 16 are all locked or held in place together. Also, during operation, the motor 12 drives rotation of the drive shaft 24 which, in turn, drives rotation of the hub 16. The rotation may be in either a clockwise or counterclockwise direction. In some embodiments, a hub 16 may connect to a motor less hub via a belt, such that drive shaft 24 rotation of the hub 16 operates to connect via the motor 12 operates a belt drive that engages with and spins the hub. Motor 12 could also drive hub 16 via other methods known in the art. While one embodiment of attaching a hub 16 to a motor 12 is described, skilled artisans should understand that any known mechanism of driving rotation of a hub via a motor can be used.
The pad driver 18 is located beneath the hub 16. In certain embodiments, the bristle 20 is included in the pad driver assembly. The bristle 20 has a bristle opening 34. An operator may attach a desired pad 22 to the pad driver 18 using a holder assembly 38.
The upper washer 40 is connected on the underside of the pad driver 18 and includes a top surface 46, a bottom surface 48 and an opening. As the opening extends downward, it defines a downwardly extending threaded protrusion 50. The threaded protrusion 50 is generally cylindrical shaped and is hollow in the center. The upper washer bottom surface 48 also includes one or more downward spikes 52 that extend downward and away from the bottom surface 48. The lower washer 42 includes a top surface 54, a bottom surface 56 and an opening 58. The lower washer top surface 54 also has upward spikes 60 that extend upward and away from the top surface 54.
The screw 44 includes a screw base 62 having a top surface 64 and a bottom surface 66. A threaded screw protrusion 68 extends upward and away from the screw base top surface 64. The threaded screw protrusion 68 can also have a hollow center that extends through an opening (not shown) on the screw base bottom surface 66. During use, one inserts the threaded screw protrusion 68 through the lower washer opening 58 so that the top surface 64 of the screw base 62 abuts the lower washer bottom surface 56. One then inserts the threaded screw protrusion 68 (and the attached lower washer 42) through the bristle opening 34. Finally, one screws the threaded screw protrusion 68 onto the downward extending protrusion 50 on the upper washer 40.
Once the threaded screw protrusion 68 is engaged with the downward extending threaded protrusion 50, the pad is held in place by the lower washer 42 and upper washer 40. The downward spikes 52 on the upper washer 40 engage with the pad 22 and the upward spikes 60 on the lower washer 42 engage with the pad 22 to it in place. Thus, the pad 22 is held in place using the holder assembly 38, and, together with the pad driver 18 and bristle 20, form the pad driver assembly. While a particular embodiment of a holder assembly 38 has been described, skilled artisans should understand that any mechanism known in the art can be used to secure the driver 18 to pad 22, and to a bristle 20, when one is used.
b illustrate a pad driver 18 according to one embodiment. The pad driver 18 includes a top surface 72, a bottom surface 74 and an opening 80 that extends entirely through the top surface 72 to the bottom surface 74. The pad driver 18 can have any desired size and shape and in the illustrated embodiment the pad driver has a circular shape. The pad driver 18 has an outer periphery 78 and a central opening 80.
The pad driver 18 includes a plurality of teeth 82 disposed on or part of the top surface 72. The plurality of teeth 82 can have any desired configuration or location, as long as the teeth 82 mate with corresponding teeth on the hub 16. In some cases, the teeth 82 have an angular shape. In other cases, the teeth 82 have a non-angular shape such as a lobed or circular shape. In the illustrated embodiment, the plurality of teeth 82 are in the form of a teeth ring. In certain embodiments, multiple teeth extend around the entire teeth ring without intervening gaps or spaces between each tooth. The teeth ring can be located anywhere on the top surface 72 between the outer periphery 78 and the central opening 80. In certain cases, as shown, the teeth ring directly surrounds the central opening 80.
The plurality of teeth 82 can be integral to the top surface 72 of the pad driver 18 or it can be a separate part or insert that is secured to a top surface 72 of the pad driver 18. In the illustrated embodiment, as best shown in
The pad driver 18 also includes one or more magnets 86 (
b illustrate a hub 16 according to one embodiment. The hub 16 includes a top surface 90, a bottom surface 92 and an opening 32 that extends entirely through the top surface 90 to the bottom surface 92. As already explained above, the hub opening 32 is configured as a drive shaft opening that receives a motor drive shaft 24. The hub 16 can have any desired size and shape and in the illustrated embodiment the hub has a circular shape. The hub 16 has an outermost periphery 94. In some embodiments, the outermost periphery 94 defines a surface that receives a belt drive, although this is certainly not required.
The hub bottom surface 92 includes a cylindrical protrusion 96 and an axial alignment protrusion 98. As best shown in
Referring back to
The hub 16 includes a plurality of teeth 104 disposed on or part of the hub bottom surface 92. The plurality of hub teeth 104 can have any desired configuration or location as long as the teeth mate with corresponding teeth 82 of the pad driver. In some cases, the teeth 104 have an angular shape. In other cases, the teeth 104 have a non-angular shape such as a lobed or circular shape. In the illustrated embodiment, as best shown in
The hub 16 also includes a ferromagnetic material 106 disposed on the hub bottom surface 92, as best shown in
The ferromagnetic material 106 can be any ferromagnetic material known in the art. In other cases, this material can be any other material that attracts a magnet. In certain embodiments, the magnet(s) 86 and magnetic material 106 is selected so that when they are combined, they are capable of holding at least 50 pounds, at least 75 pounds, at least 100 pounds, or at least 125 pounds of force. In certain cases, when the hub 16 and/or pad driver 18 has an overall diameter of between 18-22 inches, such as 20 inches, then the combined magnet(s) 86 and magnetic material 106 are capable of holding at least 100 pounds of force. In other cases, when the hub 16 and/or pad driver 18 has an overall diameter of between 10-14 inches, the combined magnets (86) and magnets material are capable of holding at least 50 pounds of force. Applicant has discovered that by using such a large force, the pad driver 18 more easily attracts to and self-aligns with the hub 16. Likewise, the strong force helps maintain the pad driver 18 onto the hub 16 during rough operating conditions, such as when the cleaning head 10 moves over bumps or grooves on the floor surface.
The pad driver teeth 82 and the hub teeth 104 can have any configuration such that they mate together and remain mated during machine operation. For example, the pad driver teeth 82 and hub teeth 104 can have a complementary shape. As the hub 16 rotates clockwise or counterclockwise, the pad driver 18 also rotates. The mated teeth allow torque to be transmitted from the hub 16 into the pad driver 18. The mated teeth also help prevent torsional slippage during rotation. The teeth 82, 104 can have an angular shape or a non-angular shape such as a lobed or circular shape. In certain cases, the pad driver teeth 82 and the hub teeth 104 are each at least ⅛ inch tall, such as ¼ inch tall, as ½ inch or perhaps 1 inch tall. In some cases, the teeth 82, 104 are between ⅛ inch and 1½ inches tall or between 5 mm and 35 mm tall. In certain cases, the teeth 82, 104 are between ¼ inch and 1 inch tall, such as between ½ inch and 1 inch tall. Also, in certain embodiments, the pad driver teeth 82 and the hub teeth 104 each include between 16-40 teeth, perhaps between 20-30 teeth, such as 24 teeth each (or between 32-80 teeth combined, perhaps between 40-60 teeth combined, such as 48 teeth combined). Finally, in certain cases, the pad driver teeth 82 and the hub teeth 104 are positioned at between 30-90 angles between each tooth, such as at a 45°, 60° or 80° angle. In the embodiment of
During use, an operator simply positions the surface maintenance machine 200 so that the cleaning head assembly 10 is positioned over a pad driver 18 (that is perhaps lying on the floor). The magnets 86 attract to the ferromagnetic ring 106, thus moving the pad driver 18 closer to the hub 16. As the pad driver 18 moves closer to the hub 16, the lowermost surface 102 of the hub axial alignment protrusion 98 self-guides into the pad driver opening 80. Again, this self-guiding occurs because the frustoconical shape of the axial aligning protrusion 98. The smaller diameter of the lowermost surface 102 enters into the larger opening 80 diameter. As the aligning protrusion moves through the opening 80, the frustoconical shape causes the pad driver 18 and hub 16 to axially self-align.
The pad driver 18 continues upward until the pad driver teeth 82 engage with the hub teeth 104. The pad driver teeth 82 have a topmost surface 116 that engage with the hub 104 to cause rotational alignment of the hub 16 and pad driver 18 in either a clockwise or counterclockwise direction until the teeth rotate in place and become directly mated together. Once the teeth are mated together, the magnets 86 also contact the ferromagnetic material 106. Thus, this entire axial aligning, rotational aligning and attaching process can be performed in a touch-less manner. An operator simply moves the cleaning head assembly 10 over a pad driver 18 and the pad driver 18 automatically attaches to and aligns to the hub 16.
When it is desired to remove the pad driver 18 from the hub 16, an operator simply breaks the magnetic bond between the magnet(s) 86 and ferromagnetic material 106. In certain cases, the cleaning head assembly 10 includes a device that when triggered, places downward force on the pad driver 18, thereby breaking the bond. In one embodiment, the deck 14 includes a foot pedal and an operator simply steps on the foot pedal, which places downward force on the pad driver 18. In another embodiment, the deck 14 includes a hand bottom and an operator pushes the button to place downward force on the pad driver 18. The foot pedal or push button can have any desired configuration in the art that is capable of applying downward force to the pad driver. In some cases, as shown in
In the embodiments of
Also, in the embodiments of
Finally, in the embodiments of
The cleaning head assembly includes an aligning protrusion 98 (typically located on a hub) that inserts into an opening 80 on the pad driver. The aligning protrusion 98 in this embodiment includes a male keyed shape or configuration that inserts into and locks within a corresponding female opening 80 on the pad driver 18. Once the aligning protrusion 98 inserts into the opening 80, it locks within the opening 80 and can itself rotate to cause the pad driver 18. Also, as the aligning protrusion 98 inserts into the opening 80, the ferromagnetic magnets 106 attract to the magnet ring 86.
As is the case with the pad driver 18, the brush driver 18a releasably connects to the hub 16a (best seen in
In
Turning back to the brush driver 18a, similar to the pad driver 18, the brush driver has a top surface 72 and one or more magnets 86 are positioned on the top surface 72. The hub 16, as illustrated in
As is the case with the pad driver assembly, the hub bottom surface 92 can include an axial aligning protrusion 98 (best seen in
In certain embodiments, as is the case with the pad driver illustrated with respect to
As is the case with the pad driver, the brush driver 18 includes teeth 82 for facilitating axial alignment of the brush 23 with an interface of the motive source 12 (e.g., hub 16, or other components of the cleaning head assembly) such that when aligned, the motive source 12 is operatively connected to the brush 23 and imparts the rotational motion to the brush 23.
In the foregoing detailed description, the embodiments of Scrub-Head with Magnetic Coupling have been described with reference to specific embodiments. However, it may be appreciated that various modifications and changes can be made without departing from the scope of the invention.
This application is a continuation-in-part of U.S. patent application Ser. No. 14/191,892, filed Feb. 27, 2014, which claims the benefit of U.S. Provisional Patent Application No. 61/769,891, filed Feb. 27, 2013 and also claims the benefit of U.S. Provisional Patent Application No. 61/831,942, filed Jun. 6, 2013. The entire contents of these applications are incorporated herein by reference.
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Number | Date | Country | |
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20150216386 A1 | Aug 2015 | US |
Number | Date | Country | |
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Number | Date | Country | |
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Parent | 14191892 | Feb 2014 | US |
Child | 14674912 | US |