The present invention generally relates to a cleaning head for use with a floor cleaning machine to perform floor cleaning operations and, more particularly, to a cleaning head comprising first and second cleaning tools that are movable within a plane that is transverse to their horizontal axes.
Floor cleaning in public, commercial, institutional and industrial buildings have led to the development of various specialized floor cleaning machines, such as hard and soft floor cleaning machines. These cleaning machines generally utilize a cleaning head that includes one or more cleaning tools configured to perform the desired cleaning operation on the floor surface.
There exists a continuous demand for improvements to floor sweeping and/or scrubbing machines including, for example, maintaining sweeping performance of the cleaning head as the cleaning tools wear and reducing wear on the cleaning tools.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
Embodiments of the present invention are generally directed to a cleaning head for use with a floor cleaning machine to perform a cleaning operation on a floor. One embodiment of the cleaning head comprises first and second cleaning tools, at least one motor and a cleaning tool support. The at least one motor is configured to respectively drive rotation of the first and second cleaning tools about first and second horizontal axes. The first and second cleaning tools each have an exterior cleaning surface configured to engage the floor during floor cleaning operations. The cleaning tool support is configured to support the first and second cleaning tools for movement of the first and second horizontal axes relative to each other in a plane that is transverse to the first and second horizontal axes.
Another embodiment of the invention is directed to a floor cleaning machine that includes embodiments of the cleaning head.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the Background.
The present invention is generally directed to a cleaning head for use in a floor cleaning machine for performing a cleaning operation (i.e., sweeping, scrubbing, soil transfer, etc.) on a floor. Exemplary floors include indoor and outdoor hard floor surfaces (e.g., tile, cement, asphalt, etc.) and soft floor surfaces (e.g., carpet, rugs, artificial turf, etc.). Accordingly, the “floors” that can be cleaned using the cleaning head of the present invention include streets, sidewalks, tennis courts, basketball courts, football fields, and other outdoor hard and soft floor surfaces, as well as indoor hard and soft floor surfaces.
Embodiments of the machine 100 include components that are supported on a motorized mobile body 104. One embodiment of the mobile body 104 comprises a frame 106 supported on wheels 108 for travel over a floor or surface 110, on which a cleaning operation is to be performed.
The machine 100 includes a motorized cleaning head 112 in accordance with embodiments of the invention and other components used to facilitate cleaning operations on the floor 110. The cleaning head 112 includes two cleaning tools 114 and 116, as shown in
The cleaning tools 114 and 116 are driven by one or more motors 120 (
During a dry sweeping operation, waste material 133 is swept by the cleaning tools 114 and 116 into the waste hopper 134 through an opening 143 that can be covered by a door 144, as shown in
In accordance with one embodiment of the invention, the dust control system comprises a liquid dispensing system 146, which includes a sprayer 148 on the front side 140 of the head 112. The liquid dispensing system 146 is configured to spray a dust control liquid, such as water or foam, to the surface 110 during dry sweeping operations. The amount of liquid applied to the surface 110 is much less than that applied during floor scrubbing operations, during which the complete wetting of the surface 110 is desired to remove embedded dirt on the surface 110. Thus, although the surface 110 may be slightly wetted, the sweeping operation is still considered to be a dry sweeping operation. With the surface slightly wetted, the sweeping operation performed by the cleaning tools 114 and 116 generates less airborne dust than that which would be generated if the surface 110 was completely dry.
In accordance with another embodiment, the machine 100 includes a vacuumized dust control system. The vacuumized dust control system includes a vacuum fan 150 that is placed in vacuum communication with the waste hopper 134. In one embodiment, the vacuum fan 150 and draws airborne dust (represented by arrow 152) into the machine 100 and through an air filter 154, which traps the dust.
In one embodiment, the machine 100 includes a head lift 160 that is configured to raise and lower the cleaning head 112, or at least the cleaning tools 114 and 116, relative to the frame 106 of the mobile body 104, as indicated by arrow 162 in
In accordance with another embodiment, the cleaning head 112 is configured to perform wet scrubbing and sweeping operations on the floor 110, during which water or a cleaning liquid contained in the tank 146, or other container, is sprayed to the surface 110 in front of the cleaning head 112. The wetted debris on the surface 110 is swept into the waste hopper 134 by the cleaning tools 114 and 116 as discussed above while they also scrub the floor 110. Soiled cleaning liquid that remains on the floor 110 is then collected by a fluid recovery system 164 positioned on the rear side 138 of the cleaning head 112. The collected soiled cleaning liquid, represented by arrow 166, is then deposited in a waste recovery tank 168.
One embodiment of the fluid recovery system 164 of the machine 100 includes a vacuum squeegee 170, as shown in
In another embodiment, the cleaning tools 114 and 116 are configured to perform a soft floor cleaning operation (e.g., soil transfer or deep cleaning extraction) on a soft floor 110, such as carpet, fabric, artificial turf, or other surface. Exemplary cleaners and tools used for such cleaning operation are disclosed in U.S. Pat. No. 6,735,812, which is assigned to Tennant Company and is hereby incorporated by reference in its entirety.
One embodiment of the cleaning head 112 includes a cleaning tool support 180, illustrated schematically in
Embodiments of the cleaning tool support 180 also support the cleaning tools 114 and 116 for relative movement of their horizontal axes 124 and 126 in horizontal and/or vertical directions within a plane 190 (
Additionally, as shown in
In accordance with embodiments of the invention, the relative movement of the cleaning tools 114 and 116 (i.e., their horizontal axes 124 and 126) within the plane 190 can occur during cleaning operations, such as sweeping operations, sweeping and scrubbing operations, soil transfer operations, and deep cleaning extraction operations, for example. As a result, it is unnecessary for an operator of the machine to adjust the cleaning tools, until it is time to replace them.
Those skilled in the art understand that the cleaning tool support 180 can be implemented in numerous ways. Accordingly, simplified illustrations are provided that represent the functionality of the basic components that can form the cleaning tool support in accordance with embodiments of the invention. It is also understood by those skilled in the art, the cleaning tool support 180 supports both ends of the cleaning tools 114 and 116, such as illustrated in
Over time, the cleaning surfaces 113 of the cleaning tools 114 and 116 wear due to abrasion during cleaning operations on the floor 110. Such wear will eventually degrade the cleaning performance of the cleaning head 112. For example, the sweeping performance of the cleaning head 112 will degrade as a result of a the formation of a gap between the cleaning surfaces 113 of the cleaning tools 114 and 116 due to a reduction in the diameter of the cleaning tools as they wear. Rather than forcing the replacement of the cleaning tools 114 and 116, embodiments of the cleaning tool support 180 are configured to maintain the close proximity the cleaning surfaces 113 to provide a high level of sweeping performance even as the surfaces 113 of the cleaning tools 114 and 116 wear, through the relative horizontal and/or vertical movement of the horizontal axes 124 and 126 within the plane 190.
One embodiment of the cleaning tool support 180 includes first and second supports 204 and 206 that support the cleaning tools 114 and 116 for rotation about the horizontal axes 124 and 126. At least one of the supports 204 or 206 is movable relative to the other support in the direction 203. In one embodiment, the cleaning head 112 includes an actuator 208 configured to drive the relative movement of the first and second horizontal axes 124 and 126 in the direction 203. In one embodiment, the actuator 208 is configured to apply a bias force (constant or variable) to bias the supports 204 and 206 and the attached cleaning tools 114 and 116 toward each other. The actuator 208 can comprise one or more springs, a linear actuator, a hydraulic actuator, components of the cleaning tool support such as supports 204 and 206 as well as other components described below, and other suitable components designed to drive the desired relative movement of the first and second cleaning tools 114 and 116 within the plane 190.
In one embodiment, the cleaning head 112 includes at least one sensor 209 configured to sense the relative positions of the cleaning tools 114 and 116, such as a spacing between the tools 114 and 116, and produce an output signal 210 that is indicative of the relative positions of the cleaning tools 114 and 116. Conventional methods and sensors 209 can be used to detect the relative positions of the tools 114 and 116. One embodiment of the actuator moves the cleaning tools 114 and 116 relative to each other in response to the signal 210.
In one embodiment, separate sensors 209 are be used to detect the relative positions of the cleaning tools 114 and 116 along the horizontal axis 192 and the vertical axis 194. Alternatively, a single sensor 209 can be used to detect the relative positions along both the horizontal axis 192 and the vertical axis 194.
In one embodiment, the sensor 209 directly senses the relative positions of the cleaning tools 114 and 116, such as through the detection of a spacing between the horizontal axes 124 and 126, as indicated by arrow 210, the detection of the spacing between the exterior surfaces 113, or other measurement of the relative positions of the cleaning tools 114 and 116.
In accordance with another embodiment, the sensor 209 indirectly detects the relative positions of the tools 114 and 116 through the detection of a height at which the cleaning tools are positioned when applying a desired pressure to the floor 110. This method can be used to estimate the diameters of the cleaning tools 114 and 116 at a given instant.
Other methods can also be used to estimate the relative positions of the cleaning tools 114 and 116 including the relative position or proximity of their cleaning surfaces 113, or the relative positions of the horizontal axes 124 and 126.
In one embodiment, the cleaning tool support 180 is configured to move the cleaning tools 114 and 116 relative to each other within the plane 190 to maintain the cleaning surfaces 113 in engagement or at least close proximity during cleaning operations as the cleaning tools 114 and 116 wear. For example, cleaning tools 114′ and 116′ and the corresponding supports 204′ and 206′, shown in phantom in
The actuator 208 is attached to the first and second arms 214 and 216 to pivot the arms 214 and 216 relative to each other and move the cleaning tools 114 and 116 to their desired relative positions. The actuator can be manually controlled by an operator of the machine 100 through a suitable controller, or be designed to respond automatically to the sensor signal 210 generated by a sensor 209, as discussed above. It is understood that the actuator 208 could be connected to the arms 214 and 216 on the opposite side of the pivotal connection 218 than that shown in
In one embodiment, cleaning tool support 180 includes a member 220 that is connected to the frame 106 or other component supported on the frame 106 (e.g. the head lift). The member 220 can be connected to the first arm 214, the second arm 216, or the pivotal connection 218. In one embodiment, the member 220 is allowed to rise and fall relative to the frame 106 as represented by the floating connection 222. In another embodiment, the member 220 could have a pivotal connection to the frame 106 when both arms 214 and 216 are pivotally connected to the member 220.
In operation, embodiments of the cleaning tool support 180 described above with respect to
In accordance with another embodiment, the cleaning tool support 180 is configured to raise one of the cleaning tools 114 and 116 off the floor 110 to a raised position while the other cleaning tool remains in contact with the floor 110 using the actuator 208. In another embodiment, one of the cleaning tools 114 and 116 is in the raised position when it is raised slightly relative to the other cleaning tool, such that the cleaning tool in the raised position applies a lower pressure per unit length to the floor 110 than the other cleaning tool. One purpose of raising one of the cleaning tools off the floor 110 or reducing the pressure it applies to the floor 110, is to preserve the cleaning tool from wear caused by abrasive contact with the surface.
In one embodiment, with the forward travel direction of the machine 100 indicated by arrow 142, the leading cleaning tool 114 is raised from the cleaning position (
One embodiment of the cleaning tool support 180 is configured to move one of the cleaning tools 114 and 116 to the raised position while the other remains in contact with the floor 110 or in the cleaning position. In one embodiment, the first arm 214 of the cleaning tool support 180 is fixed relative to the member 220 while the second arm 216 is allowed to pivot about the pivotal connection 218. The actuator 208 pulls the second arm 216 toward the first arm 214. This causes the trailing cleaning tool 116 to press against the leading cleaning tool 114 and down against the floor 110. Because the first arm 214 is fixed relative to the member 220, the cleaning tools 114 and 116 remain engaged at the cleaning surfaces and the member 220 is driven upward while guided by the floating connection 222. The movement of the member 220 upward results in a slight pivot to the member 220 and the first arm 214, which raises the leading cleaning tool 114 to the raised position while the cleaning tool 116 remains in the cleaning position.
In one embodiment, the cleaning surface 113 of leading cleaning tool 114 is formed differently than the cleaning surface 113 of the trailing cleaning tool 116. In one embodiment, the cleaning surface of the leading cleaning tool 114 is configured for scrubbing operations while the cleaning surface 113 of the trailing cleaning tool 116 is configured for sweeping operations or sweeping and scrubbing operations. For example, the cleaning surface 113 of the leading cleaning tool can include bristles that are shorter and more suitable for scrubbing operations, while the bristles of the cleaning surface 113 of the trailing cleaning tool 116 are longer and better suited for sweeping operations. Accordingly, in accordance with one embodiment of the invention, the cleaning head 112 moves the leading cleaning tool 114 to the raised position during sweeping operations while the trailing cleaning tool 116 remains in engagement with the floor 110 (i.e., cleaning position). For scrubbing operations, at least the leading cleaning tool 114 is moved to the cleaning position for engagement with the floor 110 to perform a scrubbing operation on the floor 110. In one embodiment, both the leading cleaning tool 114 and the trailing tool 116 are lowered to the cleaning positions for performing a scrubbing operation on the floor 110.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
The present application is based on and claims the benefit of U.S. provisional patent application Ser. No. 60/678,049, filed May 5, 2005, the content of which is hereby incorporated by reference in its entirety.
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