This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2013-058814 filed Mar. 21, 2013.
The present invention relates to a cleaning member, a transfer device, an intermediate transfer device, and an image forming apparatus.
According to an aspect of the invention, there is provided a cleaning member including a ridgeline part provided at one end of the cleaning member in a lateral direction of the cleaning member, the ridgeline part including a first ridgeline that extends in an axial direction of a member to be cleaned that rotates and second ridgelines provided at respective ends of the first ridgeline, each second ridgeline extending in a direction away from the member to be cleaned. The ridgeline part is pressed against an outer peripheral surface of the member to be cleaned so that the ridgeline part and a corner portion on which the ridgeline part is formed press into the outer peripheral surface of the member to be cleaned and deform the member to be cleaned.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present invention will be described with reference to the drawings. First, the overall structure and operation of an image forming apparatus will be described. Then, specific parts of the image forming apparatus according to the exemplary embodiment of the present invention will be described. In the following description, the direction shown by arrow Y in
Overall Structure of Image Forming Apparatus
Entire Apparatus
Sheet Container Section
The sheet container section 12 includes a first container 22, a second container 24, and a third container 26 which contain sheets of recording paper P having different sizes. Each of the first container 22, the second container 24, and the third container 26 has a feed roller 32 that feeds the sheets of recording paper P contained therein to a transport path 28 provided in the image forming apparatus 10.
Transport Path
The transport path 28 is disposed in the sheet container section 12 and the image forming section 14, which will be described below. The transport path 28 is provided with plural pairs of transport rollers 34 and 36 that transport each sheet of recording paper P. Positioning rollers 38, which temporarily stop the sheet of recording paper P and transport the sheet of recording paper P to a second transfer position QB, which will be described below, at a predetermined timing are disposed downstream of one of the pairs of transport rollers 36 that is at the most downstream position in a transport direction of the sheet of recording paper P.
A fixing device 80 is disposed downstream of the second transfer position QB along the transport path 28 in the transport direction of the sheet of recording paper P. The fixing device 80 fixes a toner image to the sheet of recording paper P, the toner image having been formed by the image forming section 14, which will be described below, and transferred onto the sheet of recording paper P at the second transfer position QB in a second transfer process. Plural transport rollers 86 are disposed downstream of the fixing device 80 in the transport direction, so that the sheet of recording paper P to which the toner image has been fixed is transported to a paper output unit 15. The fixing device 80 will be described below.
The transport path 28 is connected to a duplex-printing transport path 29 which reverses and transports the sheet of recording paper P so that images may be formed on both sides of the sheet of recording paper P. The duplex-printing transport path 29 includes a first reversing path 33 that is provided at the right side of the image forming apparatus 10 in the width direction and that switches back the sheet of recording paper P, and a second reversing path 35 that transports the sheet of recording paper P that has been switched back by the first reversing path 33 toward the left side of the image forming apparatus 10 in the width direction. The sheet of recording paper P that has been transported along the second reversing path 35 is transported to the second transfer position QB again, and a toner image is transferred onto the back side of the sheet in the second transfer process.
Image Forming Section
The image forming section 14 will now be described with reference to
The image forming section 14 includes image forming units 60Y, 60M, 60C, and 60K that form toner images and an intermediate transfer device 50 that receives the toner images formed by the image forming units 60Y, 60M, 60C, and 60K in a first transfer process and transfers the toner images onto the sheet of recording paper P in a second transfer process.
Image Forming Units
The image forming units 60Y, 60M, 60C, and 60K form yellow (Y), magenta (M), cyan (C), and black (K) toner images, respectively. Yellow (Y), magenta (M), cyan (C), and black (K) are examples of toner colors.
In the following description, the characters Y, M, C, and K will be omitted when it is not necessary to distinguish the image forming units 60Y, 60M, 60C, and 60K corresponding to the respective colors (Y, M, C, and K) and components of the image forming units 60Y, 60M, 60C, and 60K.
Each image forming unit 60 includes a photoconductor body 72, a charging device 74, an exposure device 76, a developing device 100, and a photoconductor-body cleaning device 78. The photoconductor body 72, the charging device 74, the exposure device 76, and the developing device 100 are examples of an image carrier, a charging unit, a latent image forming unit, and a developing unit, respectively.
The above-mentioned components of the image forming unit 60 have the following functions. That is, the photoconductor body 72 carries an electrostatic latent image and a toner image on an outer peripheral surface thereof. The charging device 74 charges the outer peripheral surface of the photoconductor body 72. The exposure device 76 forms the electrostatic latent image on the photoconductor body 72 by irradiating the outer peripheral surface of the photoconductor body 72, which has been charged by the charging device 74, with light. The developing device 100 forms the toner image on the photoconductor body 72 by developing the electrostatic latent image formed on the photoconductor body 72. The photoconductor-body cleaning device 78 cleans the outer peripheral surface of the photoconductor body 72.
Photoconductor Body
As illustrated in
The photoconductor body 72 shows characteristics of an insulator in an environment where no light is incident thereon (in the image forming apparatus 10), but shows characteristics of a semiconductor in regions where the photoconductor body 72 is irradiated with light by the exposure device 76. The outer peripheral surface of the photoconductor body 72 is charged by the charging device 74, and is then irradiated with light by the exposure device 76, so that an electrostatic latent image is formed on the outer peripheral surface of the photoconductor body 72. An overcoat layer (not shown) may be additionally formed on an outer peripheral surface of the charge transport layer so that the electrostatic latent image is formed on an outer peripheral surface of the overcoat layer.
As illustrated in
Charging Device
The charging device 74 negatively charges the outer peripheral surface of the photoconductor body 72. In this exemplary embodiment, the charging device 74 is a corona discharge type (non-contact charging) scorotron charging device. The charging device 74 may instead be a charging roller type (contact charging) device.
Exposure Device
The exposure device 76 includes a semiconductor laser, an f-θ lens (not shown), a polygon mirror 76A, an imaging lens (not shown), and plural mirrors 76B. In the exposure device 76, the semiconductor laser emits a laser beam B on the basis of image information corresponding to a toner image of the corresponding color. The laser beam B is reflected by the polygon mirror 76A such that the outer peripheral surface of the photoconductor body 72 that has been charged by the charging device 74 is scanned with the laser beam B, thereby forming the electrostatic latent image. The exposure device 76 may instead be of a so-called light emitting diode (LED) type.
Developing Device
The developing device 100 includes a toner supplying member that supplies the toner to the photoconductor body 72 and a transport member that transports the toner to the toner supplying member while stirring the toner.
Photoconductor-Body Cleaning Device
The photoconductor-body cleaning device 78 includes a cleaning roller 78A that extends in a direction along an axis of the photoconductor body 72 and contacts the outer peripheral surface of the photoconductor body 72. The cleaning roller 78A rotates when the photoconductor body 72 rotates, and thereby removes residual toner, dust, etc., from the outer peripheral surface of the photoconductor body 72 after the first transfer process. The photoconductor-body cleaning device 78 may instead be of a so-called cleaning blade type.
Intermediate Transfer Device
The intermediate transfer device 50 will now be described with reference to
Intermediate Transfer Belt
The intermediate transfer belt 62 is an endless belt. The intermediate transfer belt 62 is supported by being wrapped around a drive roller 61, plural first transfer rollers 64, a support roller 63, a tension applying roller 65, an opposing roller 67, and a support roller 69.
The drive roller 61 is disposed upstream of a first transfer position QA (see
The intermediate transfer belt 62 is made of a material that mainly contains polyimide resin and in which sub-components such as an electronic conductive material, an ion conductive material, etc., are dispersed.
First Transfer Roller
As illustrated in
Second Transfer Device
The second transfer device 68 includes a second transfer roller 66 and a cleaning unit 680 that contacts an outer peripheral surface of the second transfer roller 66 and removes toner, dust, etc., that have adhered to the outer peripheral surface of the second transfer roller 66.
The second transfer roller 66 opposes the opposing roller 67 with the intermediate transfer belt 62 interposed therebetween, and is pressed by the opposing roller 67 from the inner side of the intermediate transfer belt 62 so that a nip portion (second transfer position QB) is formed. The second transfer roller 66 is formed by covering an outer peripheral surface of a shaft 66B (see
The opposing roller 67 is a metal roller composed of an aluminum open pipe. Therefore, the second transfer roller 66 is inwardly deformed by an amount larger than an amount by which the opposing roller 67 is deformed at the second transfer position QB. In other words, rigidity of the second transfer roller 66 in the radial direction is lower than that of a metal roller, such as the opposing roller 67.
The cleaning unit 680 includes a cleaning blade 660 and a blade holder 670 that supports the cleaning blade 660. The cleaning unit 680 is pressed against the outer peripheral surface of the second transfer roller 66 and removes the toner, dust, etc., that have adhered to the outer peripheral surface of the second transfer roller 66.
The second transfer roller 66 is an example of an object to be cleaned. The cleaning blade 660 is an example of a cleaning member or a cleaning body. The cleaning unit 680 is an example of a cleaning member. The second transfer device 68 is an example of a transfer device. The cleaning blade 660, the cleaning unit 680, and the second transfer device 68 will be described in detail below.
Belt Cleaning Device
The belt cleaning device 71 is arranged so as to oppose the above-described drive roller 61 with the intermediate transfer belt 62 interposed therebetween. The belt cleaning device 71 contacts the outer peripheral surface of the intermediate transfer belt 62 and removes toner that has remained on the outer peripheral surface of the intermediate transfer belt 62 after the second transfer process and dust and the like that have adhered to the outer peripheral surface of the intermediate transfer belt 62 at the second transfer position.
Fixing Device
The fixing device 80 includes a fixing roller 82 and a pressing roller 84. The fixing roller 82 is disposed at a side of the sheet of recording paper P at which the toner image has been transferred, and contains a halogen heater (not shown). The pressing roller 84 presses the sheet of recording paper P that has been transported from a transport unit against the fixing roller 82.
Other Components of Image Forming Section
Toner cartridges 88 that contain toners of the respective colors are arranged above the image forming units 60 in the height direction of the image forming apparatus 10 in a replaceable manner. The toner cartridges 88Y, 88M, 88C, and 88K are respectively connected to the developing devices 100Y, 100M, 100C, and 100K (see
Document Reading Section
The document reading section 16 will be described with reference to
Operation of Image Forming Apparatus
The operation of the image forming apparatus 10 will now be described with reference to
Subsequently, the exposure devices 76 emit light beams corresponding to the image data items corresponding to the respective colors, and the outer peripheral surfaces of the photoconductor bodies 72 that have been charged by the respective charging devices 74 are irradiated with the emitted light beams. Thus, electrostatic latent images corresponding to the image data items of the respective colors are formed on the outer peripheral surfaces of the photoconductor bodies 72Y, 72M, 72C, and 72K.
The electrostatic latent images formed on the outer peripheral surfaces of the photoconductor bodies 72Y, 72M, 72C, and 72K are developed by the developing devices 100Y, 100M, 100C, and 100K, respectively, into toner images of the respective colors.
The toner images of the respective colors on the outer peripheral surfaces of the photoconductor bodies 72Y, 72M, 72C, and 72K are transferred onto the outer peripheral surface of the intermediate transfer belt 62 by the first transfer rollers 64 in the first transfer process.
A sheet of recording paper P is fed from, for example, the third container 26 and transported along the transport path 28. Then, the sheet of recording paper P waits at the positioning rollers 38. The sheet of recording paper P that has been waiting at the positioning rollers 38 is transported to the second transfer position QB at the time when the intermediate transfer belt 62, on the outer peripheral surface of which the toner images have been transferred, is rotated to the second transfer position QB. The toner images that have been transferred onto the outer peripheral surface of the intermediate transfer belt 62 in the first transfer process are transferred onto the sheet of recording paper P that has been transported to the second transfer position QB by the second transfer roller 66 in the second transfer process.
Subsequently, the sheet of recording paper P on which the toner images have been transferred is transported toward the fixing device 80 in the direction of arrow C. In the fixing device 80, the toner images are heated and pressurized by the fixing roller 82 and the pressing roller 84 and are thereby fixed to the sheet of recording paper P.
The sheet of recording paper P to which the toner images have been fixed is output to the paper output unit 15 (see
In the case where images are to be formed on both sides of the sheet of recording paper P, as illustrated in
Structure of Specific Parts
The cleaning blade 660, the cleaning unit 680, and the second transfer device 68 according to the exemplary embodiment of the present invention will now be described with reference to
Similar to
Cleaning Blade
Referring to
The cleaning blade 660, which has the above-described six surfaces, has four ridgelines that extend in the longitudinal direction of the cleaning blade 660. Here, one of the four ridgelines that is formed between the front surface 662 and a side surface 666 is defined as a first ridgeline 668A. As illustrated in
Referring to
From another point of view, the second ridgeline 668B extends along the front surface 662 and is at an angle relative to the first ridgeline 668A (see
Each second ridgeline 668B connects the first ridgeline 668A to a third ridgeline 668C (see
Blade Holder and Cleaning Unit
As illustrated in
An end face of the blade holder 670 at an end opposite to the end at which the bent portion 674 is provided is defined as an end face 673. End surfaces 671 formed by cutting off corners of the blade holder 670 are formed at both ends of the end face 673 in the longitudinal direction. The end surfaces 671 are at an angle relative to the longitudinal direction of the blade holder body 672.
Here, a surface of the blade holder body 672 from which the bent portion 674 projects is defined as a back surface 676, and a surface at a side opposite to the side of the back surface 676 is defined as a front surface 678. The blade holder 670 is an example of a support body. An end section (end face 673) of the blade holder 670 at an end where the end surfaces 671 are formed in the lateral direction is an example of an end section of the blade holder 670 that opposes the second transfer roller 66.
A part of the back surface 664 of the cleaning blade 660 is bonded to the front surface 678 of the blade holder body 672 of the blade holder 670 with an adhesive (not shown), so that the cleaning blade 660 is held by the blade holder 670.
Specifically, the cleaning blade 660 is held by the blade holder 670 such that the side surface 666 of the cleaning blade 660 projects from an end section of the blade holder 670 at a side opposite to the side at which the bent portion 674 is provided (see
The cleaning blade 660 and the blade holder 670 have the same length in the longitudinal direction thereof. The cleaning unit 680 is symmetric about a vertical line when viewed in the lateral direction of the cleaning blade 660 (or of the blade holder 670).
When viewed in the width direction of the image forming apparatus 10, the width a of each end surface 671 is greater than the width of each second ridgeline 668B (see
Second Transfer Device
The second transfer device 68 includes the cleaning unit 680 and the second transfer roller 66. The second transfer roller 66 rotates around the shaft 66B when the intermediate transfer belt 62 rotates.
As illustrated in
The cleaning unit 680 is disposed at a predetermined position such that the longitudinal direction thereof is parallel to the shaft 66B of the second transfer roller 66. Specifically, the blade holder 670 included in the cleaning unit 680 is positioned relative to a housing (not shown) of the intermediate transfer device 50.
Accordingly, a portion of the cleaning blade 660 that projects from the blade holder 670 contacts the outer peripheral surface of the second transfer roller 66 while being pressed by the outer peripheral surface and bent in a direction away from the outer peripheral surface, as illustrated in
The state in which the ridgeline part 668 of the cleaning blade 660 presses into the outer peripheral surface of the second transfer roller 66 means the following state. That is, when the second transfer device 68 is viewed in the depth direction of the image forming apparatus 10, the above-described state is the state in which the chamfered portion 661 of the cleaning blade 660 on the outer peripheral surface of the second transfer roller 66 is closer to the shaft 66B of the second transfer device 68 than an imaginary line that corresponds to the outer periphery of the second transfer device 68 in a state before the deformation.
Accordingly, each second ridgeline 668B extends from the first ridgeline 668A in a direction away from the second transfer roller 66 (the outer peripheral surface of the second transfer roller 66).
Operation
The operation according to the exemplary embodiment of the present invention will now be described.
When the image forming operation of the image forming apparatus 10 is started and the intermediate transfer belt 62 starts to rotate, the second transfer roller 66 is rotated around the shaft 66B by the rotation of the intermediate transfer belt 62. The cleaning unit 680, which has the above-described structure, is disposed at a predetermined position relative to the second transfer roller 66 and presses the outer peripheral surface of the second transfer roller 66 while the ridgeline part 668 of the cleaning blade 660 is in contact with the outer peripheral surface of the second transfer roller 66. Accordingly, a corner portion of the cleaning blade 660 on which the ridgeline part 668 is formed presses into the outer peripheral surface of the second transfer roller 66 and pushes the outer peripheral surface of the second transfer roller 66. Thus, the outer peripheral surface of the second transfer roller 66 is deformed by being pressed by a part of the cleaning blade 660.
The toner, dust, etc. that have adhered to the outer peripheral surface of the second transfer roller 66, which rotates around the shaft 66B in the deformed state, are removed by coming into contact with the first ridgeline 668A and the second ridgelines 668B on the cleaning blade 660.
In, for example, a cleaning blade that differs from the cleaning blade 660 having the above-described structure in that no second ridgeline is provided at each end of a first ridgeline, corners are formed at both ends of the cleaning blade, and large stress is generated at these corners. Therefore, end portions of this cleaning blade (the corners in this case) easily curl owing to friction between the outer peripheral surface of the second transfer roller 66 that rotates and the end portions.
In contrast, the stress applied to end portions of the cleaning blade 660 having the above-described structure is smaller than that in the case where the no second ridgeline is provided at each end of the first ridgeline.
Friction between the cleaning blade and the outer peripheral surface of the second transfer roller may be reduced by applying a lubricant (not shown), such as zinc stearate, on the outer peripheral surface of the second transfer roller. In such a case, according to the cleaning blade 660 having the above-described structure, the amount of lubricant to be applied to the outer peripheral surface of the second transfer roller 66 may be less than that in the case where the ridgeline part, in which the second ridgelines are formed at the ends of the first ridgeline, and the corner portion on which the ridgeline part is formed are not caused to press into the outer peripheral surface of the second transfer roller 66. Alternatively, the lubricant applied to the outer peripheral surface of the second transfer roller 66 may be omitted.
As described above, in the state in which the cleaning blade 660 is held by the blade holder 670, the free length FL2 at the position of each second ridgeline 668B is longer than the free length FL1 at the position of the first ridgeline 668A. As illustrated in
Thus, according to the cleaning blade 660 having the above-described structure and the cleaning unit 680 having the above-described structure, the stress applied at each second ridgeline may be set so as to be closer to the stress applied at the first ridgeline than in the case where the pressing force applied at each second ridgeline is not set so as to be smaller than the pressing force applied at the first ridgeline.
According to the second transfer device 68 having the above-described structure, defective transferring may be suppressed compared to the case where the above-described structure is not provided. According to the intermediate transfer device 50 including the second transfer device 68 having the above-described structure, defective intermediate transferring may be suppressed compared to the case where the above-described structure is not provided. According to the image forming apparatus 10 including the second transfer device 68 having the above-described structure, formation of defective images may be suppressed compared to the case where the above-described structure is not provided.
The second transfer device 68 having the above-described structure may have a higher durability than in the case where the above-described structure is not provided. The intermediate transfer device 50 including the second transfer device 68 having the above-described structure may have a higher durability than in the case where the above-described structure is not provided. The image forming apparatus 10 including the second transfer device 68 having the above-described structure may have a higher durability than in the case where the above-described structure is not provided.
First Modifications
Modifications (first modifications) of the exemplary embodiment of the present invention will now be described with reference to
The cleaning unit 680A illustrated in
The cleaning unit 680B illustrated in
The cleaning unit 680C illustrated in
The cleaning unit 680D illustrated in
The cleaning unit 680D also differs from the cleaning unit 680 in that a chamfered portion 661D provided at each end of a first ridgeline of a cleaning blade 660D has a rectangular shape such that a ridgeline is formed between the chamfered portion 661D and a back surface 664D. In this case, since each chamfered portion 661D has a rectangular shape, a part of the chamfered portion 661D, instead of the entire chamfered portion 661D, contacts the outer peripheral surface of the second transfer roller 66. Effects of this modification are similar to those of the exemplary embodiment of the present invention achieved because the second ridgelines 668B are provided at both ends of the first ridgeline 668A of the cleaning blade 660.
The cleaning unit 680E illustrated in
Combinations of structures of the first modifications (combinations of the shape of each chamfered portion of the cleaning blade and the shape of each end portion of the blade holder) are examples, and other combinations of the structures of the first modifications are also possible. Although not described in the exemplary embodiment and first modifications according to the present invention, each chamfered portion of the cleaning blade is not limited to a planar surface, and may instead by a spherical surface, a polygonal surface, or a combination thereof.
Although not illustrated in the first modifications, in the case where the corners of the cleaning blade are formed in a spherical shape, the second ridgelines are lines that are on the front surface of the cleaning blade and that do not extend in the longitudinal direction of the first ridgeline or the longitudinal direction of the third ridgelines. In this case, since the corners of the cleaning blade are formed in a spherical shape, the second ridgelines have an arc shape.
The second ridgelines are not limited as long as they are formed at both ends of the first ridgeline, extend in directions other than the longitudinal direction of the first ridgeline, and may be pressed into the outer peripheral surface of the second transfer roller 66. For example, the second ridgelines are not limited to lines on the front surface of the cleaning blade, and may instead be lines on the side surface along the first ridgeline. In the cleaning blade 660 illustrated in
Second Modification
A second modification of the exemplary embodiment of the present invention will now be described with reference to
A cleaning unit 680F illustrated in
According to the cleaning blade 660F having the above-described structure, the stress applied at each second ridgeline may be set so as to be closer to the stress applied at the first ridgeline than in the case where the thickness of each end portion of the protruding part of the cleaning blade is not smaller than that of the central portion of the projecting part. Other effects are similar to those of the exemplary embodiment of the present invention and the first modifications.
The cleaning unit according to the second modification may have any of the shapes according to the exemplary embodiment of the present invention and the first modifications.
Third Modification
A third modification of the exemplary embodiment of the present invention will now be described with reference to
As illustrated in
According to the second transfer device 68B having the above-described structure, in the structure in which no end surfaces are formed on the blade holder, the stress applied at each second ridgeline 668B of the cleaning blade 660A may be set so as to be closer to the stress applied at the first ridgeline 668A than in the case where the outer diameter of the second transfer roller is not smaller at both ends than at the center. Other effects are similar to those of the exemplary embodiment of the present invention and the first and second modifications.
The cleaning unit included in the second transfer device 68B according to the third modification may have any of the shapes according to the exemplary embodiment of the present invention, the first modifications, and the second modification.
Although a specific exemplary embodiment of the present invention has been described in detail, the present invention is not limited to the exemplary embodiment, and various exemplary embodiments are possible within the scope of the present invention. For example, the second transfer roller 66 may have a multilayer structure including, for example, a rubber layer on the outer peripheral surface of the foam layer.
Although the second transfer roller 66 is described as a member to be cleaned, the member to be cleaned may instead be a first transfer roller or a first transfer device including the first transfer roller. Alternatively, the member to be cleaned may be a transfer roller included in an image forming apparatus in which a single-color toner image is formed on an image carrier and transferred onto a recording medium that is being transferred instead of an image forming apparatus in which plural toner images of respective colors are transferred onto an intermediate transfer belt and a recording medium.
In the case where the belt cleaning device 71 that cleans the outer peripheral surface of the intermediate transfer belt 62 includes a rubber roller, the rubber roller may be a member to be cleaned. In the case where each photoconductor body 72 is charged with a charging roller, the charging roller may be a member to be cleaned.
Examples and comparative examples will now be described with reference to
Referring to
According to
Line G in
Referring to
Line H in
Referring to
Line I in
Referring to
Line J in
The examples of the present invention have been described. According to the simulation of Examples 1 and 2, similar results are obtained irrespective of whether or not the end surfaces 671 are formed on the blade holder.
The simulation is performed to analyze the Mises stress in a region around each second ridgeline 668B or each end portion of the cleaning blade. According to the findings of the present inventor, to suppress curling of the cleaning blade 660, it is required not only to reduce the Mises stress in the region around each second ridgeline 668B or each end portion but also to reduce variation in the Mises stress in the region around the entire ridgeline part 668. From this viewpoint, in the structures according to the exemplary embodiment of the present invention, the first modifications (
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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