The present disclosure relates to a cleaning method and an inspection method for a heat exchanger, and a cleaning equipment for the heat exchanger.
The present application claims priority on Japanese Patent Application No. 2020-031608 filed on Feb. 27, 2020, the entire content of which is incorporated herein by reference.
Patent Document 1 discloses a heat exchanger in which a housing, a heat exchange bank, a collector manifold, an inlet manifold, an outlet manifold, and other parts are integrally formed as a single monolithic component.
Meanwhile, scale may adhere to an internal passage by using a heat exchanger. In such a case, it is desired to remove the scale adhering to the internal passage, but a technique for efficiently cleaning the internal passage has not been established.
In view of the above, an object of at least one embodiment of the present disclosure is to provide a cleaning method and an inspection method for a heat exchanger, and a cleaning equipment for the heat exchanger, which can efficiently cleaning an internal passage.
In order to achieve the above object, a cleaning method for a heat exchanger according to the present disclosure is a cleaning method for a heat exchanger which includes a header passage and a plurality of internal passages connected to the header passage, that includes: a step of supplying a cleaning fluid, via the header passage, to some of the plurality of internal passages connected to the header passage, selectively.
Further, an inspection method for a heat exchanger according to the present disclosure is an inspection method for a heat exchanger which includes a header passage and a plurality of internal passages connected to the header passage, that includes: a step of detecting a pressure of a supply line, while supplying a pressurized fluid from the supply line to the internal passages via the header passage; and a step of determining presence or absence of blockage in the internal passages based on a detection value of the pressure.
Furthermore, a cleaning equipment for a heat exchanger according to the present disclosure includes: a supply pipe which has an opening narrower than a connection area of the header passage where connections with the plurality of internal passages are arranged; a supply line connected to the supply pipe; and a boosting device for raising a pressure of a cleaning fluid supplied to the supply line.
With the cleaning method for the heat exchanger according to the present disclosure, the plurality of internal passages connected to the header passage are cleaned in a plurality of batches, making it possible to efficiently clean the plurality of internal passages connected to the header passage with a small amount of the cleaning fluid.
With the inspection method for the heat exchanger according to the present disclosure, it is possible to determine the presence or absence of the blockage in the internal passages based on the detection value of the pressure of the supply line.
With the cleaning equipment for the heat exchanger according to the present disclosure, it is possible to sequentially change the internal passages to be cleaned, by sequentially changing the positions of the opening of the supply pipe with respect to the connection area of the header passage.
Hereinafter, a cleaning method and an inspection method for a heat exchanger 1 and a cleaning method for the heat exchanger 1 according to the embodiment of the present disclosure will be described with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiment or shown in the drawings shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
[Schematic Configuration of Heat Exchanger 1]
In the heat exchanger 1 to which the cleaning method for the heat exchanger 1 is applied according to the embodiment of the present disclosure, heat exchange is performed between a first fluid and a second fluid supplied to the heat exchanger 1. The first fluid and the second fluid supplied to the heat exchanger 1 may each be a liquid or a gas, but the temperatures of both are usually different.
As shown in
For example, if the heat exchanger has the rectangular solid shape, the headers can be disposed outside the rectangular solid, but the present disclosure is not limited thereto. For example, if the headers 121, 122, 123, 124 respectively disposed in pairs at the one end and the another end of the rectangular solid are disposed outside the rectangular solid, they are disposed so as to project outward in a width direction of the rectangular solid. Then, the header 121 and 122 portions disposed at the one end of the rectangular solid serve as the first header 121 and the second header 122, respectively, and the headers 123 and 124 disposed at the another end serve as the third header 123 and the fourth header 124, respectively.
A header 12 is provided with a header passage 2. As described above, for example, if the heat exchanger 1 has the rectangular solid shape and the headers 121, 122, 123, 124 respectively disposed in pairs at the one end and the another end of the rectangular solid are disposed so as to project outward in the width direction of the rectangular solid, header passages 21, 22, 23, 23 are provided in the pair of headers 121, 122, 123, 124 disposed at the one end and the another end of the rectangular solid, respectively. Then, the header passage 21 provided in the first header 121 serves as the first header passage 21, and the header passage 22 provided in the second header 122 serves as the second header passage 22. Further, the header passage 23 provided in the third header 123 serves as the header passage 23, and the header passage 24 provided in the fourth header 124 serves as the fourth header passage 24.
In the heat exchanger 1 where the first fluid and the second fluid flow in directions opposed to each other (hereinafter, referred to as the “heat exchanger 1 of opposed flow”), the first header passage 21 serves as a passage for supplying the first fluid, and the second header passage 22 serves as a passage for discharging the second fluid. Further, the third header passage 23 serves as a passage for discharging the first fluid, and the fourth header passage 24 serves as a passage for supplying the second fluid. In the heat exchanger 1 where the first fluid and the second fluid flow in the same direction (hereinafter, referred to as the “heat exchanger 1 of parallel flow”), the second header passage 22 serves as a passage for supplying the second fluid, and the fourth header passage 24 serves as a passage for discharging the second fluid.
As shown in
As shown in
For example, the plurality of first passages 31 and the plurality of second passages 32 are divided into a plurality of divided passages 311 and 321, respectively, but the present disclosure is not limited thereto. If the plurality of first passages 31 and the plurality of second passages 32 are divided into the plurality of divided passages 311 and 321, respectively, the respective plurality of divided passages 311 and 321 of the plurality of first passages 31 and the plurality of second passages 32 are disposed along the width direction (X direction in
As will be described later,
As shown in
As shown in
As shown in
[Cleaning Equipment 5 for Heat Exchanger 1]
As shown in
As shown in
With the cleaning equipment 5 for the heat exchanger 1 thus configured, it is possible to sequentially change the internal passages 3 to be cleaned, by sequentially changing the positions of the opening of the supply pipe 6 with respect to the connection area where the connections 20 with the plurality of internal passages 3 connected to the header passage 2 are arranged.
As shown in
With the supply pipe 6 (61, 62, 63) thus configured, it is possible to supply the cleaning fluid to the plurality of internal passages 3 to be cleaned, by inserting the supply pipes 61, 62, 63 respectively corresponding to the plurality of internal passages 3 to be cleaned into the header passage 2. In the supply pipes 61, 62, 63, the formation positions of the openings 61a, 62a, 63a are different in the extension direction of the header passage 2, and thus positioning is performed by inserting the supply pipes 61, 62, 63 until they hit the back wall of the header passage 2. Further, by sequentially exchanging the supply pipes 61, 62, 63, it is possible to sequentially change the internal passages 3 to be cleaned.
As shown in
With the supply pipe 6 (64) thus configured, by sequentially rotating a single supply pipe 64 in the header passage 2, it is possible to sequentially change the internal passages 3 to be cleaned.
As shown in
With the supply pipe 6 (65) thus configured, by forming the sleeve 65b by a soft material with respect to the header passage 2, it is possible to suppress damage to the header passage 2. Further, the supply pipe body 65a can be rotated with respect to the sleeve 65b, allowing the supply pipe body 65a to smoothly rotate.
[Detection Device 9]
As shown in
With the cleaning equipment 5 for the heat exchanger 1 thus configured, since the detection device 9 detects the parameter indicating the pressure loss of the internal passage 3, it is possible to determine the presence or absence of blockage in the internal passage 3 to be cleaned. Further, if the parameter for detecting the pressure loss is the pressure (supply pressure) of the cleaning fluid on the upstream side of the header passage 2, it is possible to determine the end of supply of the cleaning fluid based on the supply pressure of the cleaning fluid.
[Cleaning Method for Heat Exchanger 1]
The cleaning method for the heat exchanger 1 according to the embodiment of the present disclosure is a cleaning method for the heat exchanger 1 which includes the header passage 2 and the plurality of internal passages 3 connected to the header passage 2. As shown in
With such cleaning method for the heat exchanger 1, the plurality of internal passages 3 connected to the header passage 2 are cleaned in a plurality of batches, making it possible to efficiently clean the plurality of internal passages 3 connected to the header passage 2 with a small amount of the cleaning fluid.
[Step (Step S1) of Supplying Cleaning Fluid]
The step (step S1) of supplying the cleaning fluid includes inserting, into the header passage 2, the supply pipe 6 which has the opening 6a narrower than the connection area of the header passage 2 where the connections 20 with the plurality of internal passages 3 are arranged, and selectively supplying the cleaning fluid to the internal passages 3 which have the connections 20 located within the formation range of the opening 6a. For example, if the heat exchanger 1 is in use, as shown in
With such cleaning method for the heat exchanger 1 including the step (step S1) of supplying the cleaning fluid, it is possible to sequentially change the internal passages 3 to be cleaned, by sequentially changing the positions of the opening of the supply pipe 6 with respect to the connection area where the connections 20 with the plurality of internal passages 3 connected to the header passage 2 are arranged.
[Change of Cleaning Fluid Supply Target—Part 1—]
In the supply pipe 6 (61, 62, 63) shown in configuration example 1 described above, the plurality of types of supply pipes 61, 62, 63 having the different formation positions of the openings 61a, 62a, 63a in the extension direction of the header passage 2 are exchanged to sequentially change the internal passages 3 to be supplied with the cleaning fluid. For example, as shown in
With such method, by sequentially exchanging the supply pipes 61, 62, 63, it is possible to sequentially change the internal passages 3 to be cleaned.
[Change of Cleaning Fluid Supply Target—Part 2—]
In the supply pipe 6 (64) shown in configuration example 2 described above, the supply pipe 64, which has the plurality of types of openings 64a, 64b, 64c disposed at the plurality of positions in the extension direction of the header passage 2 and at the different circumferential positions, is rotated to sequentially change the internal passages 3 to be supplied with the cleaning fluid. For example, in the example shown in
With such method, by sequentially rotating the supply pipe 64 in the header passage 2, it is possible to sequentially change the internal passages 3 to be cleaned.
[Change of Cleaning Fluid Supply Target—Part 3—]
In the supply pipe 6 (65) shown in configuration example 3 described above, the supply pipe body 65a which has the plurality of types of openings 65a1, 65a2, 65a3 disposed at the plurality of positions in the extension direction of the header passage 2 and at the different circumferential positions is rotated in the sleeve 65b to sequentially change the internal passages 3 to be supplied with the cleaning fluid.
With such method, by forming the sleeve 65b by the soft material with respect to the header passage 2, it is possible to suppress damage to the header passage 2. Further, the supply pipe body 65a can be rotated with respect to the sleeve 65b, allowing the supply pipe body to smoothly rotate.
[Determination of Presence/Absence of Blockage in Internal Passage 3]
Further, as shown in
With such cleaning method for the heat exchanger 1, since the presence or absence of the blockage in the internal passage 3 is determined based on the detection value of the parameter indicating the pressure loss of the internal passage 3, it is possible to efficiently clean the internal passage 3, such as intensively clean the internal passage 3 where the presence of the blockage is determined.
[Cleaning of Internal Passage 3]
Further, in the cleaning method for the heat exchanger 1, in the step (step S2) of detecting the parameter indicating the pressure loss, if the parameter indicating the pressure loss exceeds the determination criterion (criteria), the boosting device 8 applies pressure fluctuations to the cleaning fluid supplied to the plurality of internal passages 3, heats the cleaning fluid, or vibrates the heat exchanger 1.
[Step (Step S2) of Detecting Parameter Indicating Pressure Loss]
The step (step S2) of detecting the parameter indicating the pressure loss includes detecting a supply pressure of the cleaning fluid serving as the pressurized fluid from the supply line 7 and based on the supply pressure of the cleaning fluid, determining an end timing of supplying the cleaning fluid. For example, since it is determined that the internal passage 3 is not blocked if the pressure on the upstream side of the header passage 2 is below the determination criteria (criteria), the end timing is determined when the upstream side of the header passage 2 is below the determination criteria. Further, for example, even if the pressure on the upstream side of the header passage 2 exceeds the determination criteria, the blockage in the internal passage 3 is not improved when a predetermined time elapses, and thus this is also determined as the end timing.
With such cleaning method for heat exchanger 1 including the step (step S2) of detecting the parameter indicating the pressure loss, since the end timing of supplying the cleaning fluid is determined based on the supply pressure of the cleaning fluid, it is possible to prevent an excessive supply of cleaning fluid.
[Inspection Method for Heat Exchanger 1]
The inspection method for the heat exchanger 1 according to the embodiment of the present disclosure is an inspection method for the heat exchanger 1 which includes the header passage 2 and the plurality of internal passages 3 connected to the header passage 2. The inspection method for the heat exchanger 1 includes a step of detecting the pressure of the supply line 7 and a step of determining the presence or absence of the internal passage 3. The step of detecting the pressure of the supply line 7 is the step of detecting the pressure of the supply line 7 while supplying the pressurized fluid from the supply line 7 to the internal passage 3 via the header passage 2. The step of detecting the blockage in the internal passage 3 is a step of determining the presence or absence of the blockage in the internal passage 3 based on a detection value of the pressure of the supply line 7. For example, if the pressure of the supply line 7 exceeds the determination criteria (criteria), it is determined that the internal passage 3 is blocked, and if the pressure of the supply line 7 is below the determination criteria, it is determined that the internal passage 3 is not blocked.
With such inspection method for the heat exchanger 1, it is possible to determine the presence or absence of the internal passage 3 based on the detection value of the pressure of the supply line 7.
The present invention is not limited to the above-described embodiments, and also includes an embodiment obtained by modifying the above-described embodiments and an embodiment obtained by combining these embodiments as appropriate.
The contents described in the above embodiments would be understood as follows, for instance.
(1) A cleaning method for a heat exchanger 1 according to one aspect is a cleaning method for a heat exchanger 1 which includes a header passage 2 and a plurality of internal passages 3 connected to the header passage 2, that includes: a step (step S1) of supplying a cleaning fluid, via the header passage 2, to some of the plurality of internal passages 3 connected to the header passage 2, selectively.
With the cleaning method for the heat exchanger 1 according to the present disclosure, the plurality of internal passages 3 connected to the header passage 2 are cleaned in a plurality of batches, making it possible to efficiently clean the plurality of internal passages 3 connected to the header passage 2 with a small amount of the cleaning fluid.
(2) The cleaning method for the heat exchanger 1 according to another aspect is the cleaning method for the heat exchanger 1 as defined in (1), where the plurality of internal passages 3 are connected to the header passage 2 at different positions in an extension direction of the header passage 2, respectively, and the step (step S1) of supplying the cleaning fluid includes inserting, into the header passage 2, a supply pipe 6 which has an opening 6a narrower than a connection area of the header passage 2 where connections 20 with the plurality of internal passages 3 are arranged, and selectively supplying the cleaning fluid to the internal passages 3 which have the connections 20 located within a formation range of the opening 6a.
With such method, it is possible to sequentially change the internal passages 3 to be cleaned, by sequentially changing the positions of the opening 6a of the supply pipe 6 with respect to the connection area where the plurality of internal passages 3 connected to the header passage 2 are arranged.
(3) The cleaning method for the heat exchanger 1 according to still another aspect is the cleaning method for the heat exchanger 1 as defined in (2), where a plurality of types of the supply pipe 6 (61, 62, 63) different in formation position of the opening 61a, 62a, 63a in the extension direction are exchanged to sequentially change the internal passages 3 to be supplied with the cleaning fluid.
With such method, by sequentially exchanging the supply pipes 6 (61, 62, 63), it is possible to sequentially change the internal passages 3 to be cleaned.
(4) The cleaning method for the heat exchanger 1 according to yet another aspect is the cleaning method for the heat exchanger 1 as defined in (2), where the supply pipe 6 (64), which has a plurality of types of the opening 64a, 64b, 64c disposed at a plurality of positions in the extension direction and at different circumferential positions, is rotated in the header passage 2 to sequentially change the internal passages 3 to be supplied with the cleaning fluid.
With such method, by sequentially rotating the supply pipe 6 (64) in the header passage 2, it is possible to sequentially change the internal passages 3 to be cleaned.
(5) The cleaning method for the heat exchanger 1 according to yet another aspect is the cleaning method for the heat exchanger 1 as defined in any one of (1) to (4), that includes: a step (step S2) of detecting a parameter indicating a pressure loss of the internal passages 3, while supplying a pressurized fluid from a supply line 7 to the internal passages 3 via the header passage 2; and a step (step S3) of determining presence or absence of blockage in the internal passages 3 based on a detection value of the parameter.
With such method, since the presence or absence of the blockage in the internal passages 3 is determined based on the detection value of the parameter indicating the pressure loss of the internal passages 3, it is possible to efficiently clean the internal passage 3, such as intensively clean the internal passage 3 where the presence of the blockage is determined.
(6) The cleaning method for the heat exchanger 1 according to yet another aspect is the cleaning method for the heat exchanger 1 as defined in (5), where the step (step S3) of detecting the parameter indicating the pressure loss includes detecting a supply pressure of the cleaning fluid serving as the pressurized fluid, and based on the supply pressure of the cleaning fluid, determining an end timing of the step of supplying the cleaning fluid.
With such method, since the end timing of supplying the cleaning fluid is determined based on the supply pressure of the cleaning fluid, it is possible to prevent an excessive supply of cleaning fluid.
(7) An inspection method for a heat exchanger 1 according to one aspect is an inspection method for a heat exchanger 1 which includes a header passage 2 and a plurality of internal passages 3 connected to the header passage 2, that includes: a step of detecting a pressure of a supply line 7, while supplying a pressurized fluid from the supply line 7 to the internal passages 3 via the header passage 2; and a step of determining presence or absence of blockage in the internal passages 3 based on a detection value of the pressure.
With such inspection method for the heat exchanger 1 according to the present disclosure, it is possible to determine the presence or absence of the blockage in the internal passages 3 based on the detection value of the pressure of the supply line 7.
(8) A cleaning equipment 5 for a heat exchanger 1 according to one aspect includes: a supply pipe 6 which has an opening 6a narrower than a connection area of the header passage 2 where connections 20 with the plurality of internal passages 3 are arranged; a supply line 7 connected to the supply pipe 6; and a boosting device 8 for raising a pressure of a fluid supplied to the supply line 7.
With the cleaning equipment 5 for the heat exchanger 1 according to the present disclosure, it is possible to sequentially change the internal passages 3 to be cleaned, by sequentially changing the positions of the opening of the supply pipe 6 with respect to the connection area where the connections 20 with the plurality of internal passages 3 connected to the header passage 2 are arranged.
(9) The cleaning equipment 5 for the heat exchanger 1 according to another aspect is the cleaning equipment 5 for the heat exchanger 1 as defined in (8), where the supply pipe 6 (64) has a plurality of types of openings 64a, 64b, 64c disposed at a plurality of positions in an extension direction of the header passage 2 and at different circumferential positions.
With such configuration, by sequentially rotating the supply pipe 6 (64) in the header passage 2, it is possible to sequentially change the internal passages 3 to be cleaned.
(10) The cleaning equipment for the heat exchanger 1 according to still another aspect is the cleaning equipment 5 for the heat exchanger 1 as defined in (8), where the supply pipe 6 (65) includes: a supply pipe body 65a which has a plurality of types of openings 65a1, 65a2, 65a3 disposed at a plurality of positions in an extension direction of the header passage 2 and at different circumferential positions; and a sleeve 65b into which the supply pipe body 65a is slidably inserted and which has an opening 65b1 over the entire connection area.
With such configuration, by forming the sleeve 65b by the soft material with respect to the header passage 2, it is possible to suppress damage to the header passage 2. Further, the supply pipe body 65a can be rotated with respect to the sleeve 65b, allowing the supply pipe body 65a to smoothly rotate.
(11) Further, the cleaning equipment 5 for the heat exchanger 1 according to yet another aspect is the cleaning equipment 5 for the heat exchanger 1 as defined in any one of (8) to (10), that includes: a detection device 9 for detecting a parameter indicating a pressure loss of the internal passages 3.
With such configuration, since the detection device 9 detects the parameter indicating the pressure loss of the internal passages 3, it is possible to determine the presence or absence of blockage in the internal passage 3 to be cleaned.
Number | Date | Country | Kind |
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2020-031608 | Feb 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/006901 | 2/24/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/172368 | 9/2/2021 | WO | A |
Number | Name | Date | Kind |
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20160058264 | Thiyagarajan | Mar 2016 | A1 |
20180345425 | Caimano et al. | Dec 2018 | A1 |
Number | Date | Country |
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59-27102 | Feb 1984 | JP |
61-115887 | Jul 1986 | JP |
2019-27772 | Feb 2019 | JP |
2021-38894 | Mar 2021 | JP |
20120005419 | Jan 2012 | KR |
Entry |
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Machine translation: KR20120005419A; Kong, K. (Year: 2012). |
International Preliminary Report on Patentability and Written Opinion of the International Searching Authority for International Application No. PCT/JP2021/006901, dated Sep. 9, 2022, with a English translation. |
International Search Report for International Application No. PCT/JP2021/006901, dated Apr. 13, 2021. |
Number | Date | Country | |
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20230076052 A1 | Mar 2023 | US |